
Text on page 1
MBM AeroCut Prime
Complete Air Feed Paper Slitter-Cutter- Creaser-Perforator Digital Finisher

Complete Air Feed Paper Slitter-Cutter- Creaser-Perforator Digital Finisher
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MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
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・Use machine only after reading the "Safety Instructions" given below carefully.
・These safety instructions are given to ensure that the machine will be used safely and
properly and to prevent operators from sustaining harm and injuries.
Explanation of markings Marking
Warning This symbol stands for immediate danger threatening the life and health of
persons. Disregarding these instructions may cause severe damage to
health and even serious injuries.
Caution This symbol stands for an endangering situation that may occur.
Disregarding these instructions may lead to slight injuries or damage to
Definition of Symbols and Notes
In this manual the following names and signs stand for possible dangers.
This symbol stands for an endangering situation that may occur.
Disregarding these instructions may lead to slight injuries or
This symbol stands for notes, operational hints, and other useful
information.They are convenient for exploiting the machine’s functional
Explanations of the illustrations used in the Safety Instructions are given as follows:
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the machine. There is a danger of receiving an injury.
danger of receiving an injury.
not influenced with a liquid. It becomes the cause of failure if the installation method is
were closed. If it works where a cover is opened, there is fear of an injury.
Read this "Operation Manual" carefully before use. In particular, be sure to read "Safety
Instructions" (page 2 to page 3) to ensure that the machine will be used properly.
Keep the manual at an appointed place with care so that it may be accessible whenever
The specifications of this product are subject to change for improvement. Therefore, don't
mistake the "Operation Manual" of one product of the same model for that of another
because descriptions in the "Operation Manual" of products of the same model may differ.
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1 Introduction.................................................................................. 6
Names of parts ........................................................................................................6
Paper weight / quality ..............................................................................................9
2 Operating instructions ............................................................... 10
Lock a caster brake ............................................................................................... 10
Turning the power on............................................................................................. 10
Paper setting ......................................................................................................... 13
Stacker and Waste box settings ............................................................................ 14
Power off ............................................................................................................... 16
3 Cut pattern input........................................................................ 17
PRESET ................................................................................................................ 17
MANUSET............................................................................................................. 19
FLEX MODE.......................................................................................................... 22
SAVE / READ ........................................................................................................ 24
4 How to use options.................................................................... 27
Long stacker .......................................................................................................... 27
How to adjust the depth of X-perforation ............................................................... 29
How to adjust the Y-perforation location ................................................................ 31
How to adjust the depth of Y-perforation................................................................ 32
5 Adjustment ................................................................................ 33
Adjustments on the paper feed section ................................................................. 33
Speed change ....................................................................................................... 35
Skew adjustment ................................................................................................... 36
Creaser adjustment ............................................................................................... 36
Fine adjustments on processing positions............................................................. 37
In cases cutting positions don’t match to image positions. ............................. 37
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If the cut measurement does not match the input value ................................. 39
6 Manual control........................................................................... 42
Manual control screen ........................................................................................... 42
Paper jam .............................................................................................................. 42
7 Error messages ......................................................................... 43 8 Troubleshooting......................................................................... 49 9 Product specifications ............................................................... 51
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1.1 Names of parts
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Don’t put hands inside work area.
May result in severe injury.
Don't touch any rotating part. There is a danger of
Don't open the cover of the equipment. There is a
danger of receiving an injury or electric shock.
Don't touch the blade point of the cutter. There
is a danger of receiving an injury.
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(Small)
Business card x2 Partition
Paper guide x2 (Large)
Electric Power cord
STOP
END
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READ
SAVE
SAVE
READ
BLOW
BLOW
1.4 Paper weight / quality
Use suitable paper stocks which weight is 120 to 400gsm (0.12 – 0.4mm).
These paper stocks are not suitable in use.
・Papers that has heavily electric static charged. It may cause miss-feed, double feed
・Papers that are more than 3mm curled or waved.
It may cause miss-feed, double
feed or paper jam.
・ Papers that have ink or toner not fused properly.
It may cause contaminating the work
・Papers that are too slippery.
It may cause miss-feed or inaccurate results.
・Prints that are shrank, stretched or skewed inconsistently.
It may cause inaccurate
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2.1 Lock a caster brake 2.2 Turning the power on
OFF
AC 200-240V 50/60Hz 400W
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When the power turned on, the touch screen showsINITIAL POSITION button.
The slitters will move to their initial position automatically. Then the button changes to
SET.
① Menu can be shown with a press of TAB button.
② Enter the cut pattern.
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③ Enter the number of sheets for operation.
All the sheets on the feed table will feed in case 0 is entered in Qty.
④ Touch the screen to have
to activate cut-mark registration.
When it is on, the machine register the cut-mark and cross cuts at proper positions even
the image is drifted.
① With a press of SET button, the slitters will move to the positions according to the
② At the same time, Feed table will move to the lower end position.
③ START button will be indicated upon all slitters are completely set.
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① Press the START button on the home screen. If the feed table
is in upper position. The feed table moves down. Press STOP
button to stop the table moving.
② Flip through the sheets well before you put them on the feed
③ Set the sheets on the feed table. Use the paper guide (Large)
and paper guides (Small) to fix the sheets.
・ Paper loading capacity is 100mm.
・ Make sure that the paper stack does
not exceed the MAX label.
・ It affects finishing accuracy if there is a
gap between the side guide and the
・If the print is skew on the sheets, the angle of the side guide can be adjusted.
Don’t put hands inside work area.
May result in severe injury.
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2.7 Stacker and Waste box settings
Place the Waste box under the Chute.
② Hang the business card stacker to the Stacker panel.
③ Find the V- notch to see where to put the business card partition.
④ When it is not used, it may be hooked to the upper holes in the stacker panel.
⑤ Change the settings of the stacker according to the cut pattern.
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・Press START to start an automatic operation. The display will change to RUNNING.
・After processing the entered number of sheets in
, the machine stops
・Do not open the Safety cover (
Page 6) while the machine is running. Machine will
Home screen (While Running)
・Press STOP and the machine will make an EMERGENCY stop even if the operation is
・Press END if you wish to stop the machine when the current sheet is completed.
・ The counter indicates the number of
finished sheet when the machine is
stopped with STOP or END button.
to reset the counter
・ If paper is left in the machine, remove it by inching. (
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・ The total number of processed sheets
are counted. Press CLEAR and hold to
clear the number. You can change the
・ You can make a little adjustment on
・Dispose the wastes in the waste box appropriately.
・Overloading wastes causes errors or a breakdown.
・Make sure that the machine is stopped.
・Return to the Home screen.
・Turn off the Power switch.
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PRESET is a series of cut patterns that are already stored in the machine.
In MANUSET mode, user programs can be created and stored into the machine.
In FLEX MODE, you can generate user data with a lot of flexibility in layout.
these data can be stored into the machine.
② Press the size of the original sheets.
Paper Selection Screen 1
Paper Selection Screen 2
Move to the previous page
Move to the next page
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③ Select the cutting pattern.
Cutting Pattern Confirmation Screen
Cutting Pattern Selection Screen
Cut pattern can be checked in detail and the measurements can
Refer to MANUSET (
Page.19) for measurement setting
Confirm the cut pattern.
Return to the previous page.
④ The machine recalls the preset pattern and automatically returns to the home screen.
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② The screen displays the current cut pattern.
Cutting Pattern Input Screen
Crease Pos. Input Screen
Cutting Pattern Input Screen
Move to User Program Selection Screen.
Save Cut pattern as inputted into User Program memory.
Confirm Cut pattern as inputted.
Move to Crease Pos. Input Screen.
will be indicated in case crease processing is given.
Crease Pos. Input Screen
All values inputted on Crease pos. input screen will be cleared.
Confirm values as inputted and go back to Cutting Pattern Input
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③ Press the number to change the value.
Measurement A-R can be customized. Measurement S-U will be calculated
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④ There are some limitations in value as shown on below image.
Front margin size [mm] It doesn't make the first cut if 0 is entered.
Paper size [mm] 210-680
Top margin size [mm] 0 or 3~60
Gutter size[mm] 2- (Depending on paper) When 0 is entered, the machine makes single cuts.
Cut-mark Position [mm] Only smaller number than the front margin can be entered.
Bottom margin size [mm] 0 or 3~60
Distance between perforator [mm] 50 or more
・If an error message is displayed.
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① Press FLEX MODE.
② FLEX mode is an operation mode where you can input up to 20 actions (cross cut,
crease or perforate) per page.
This allows the machine to finish jobs which MANU SET
cannot finish, such as multiple sizes of cards from a page and pass through pages
③ This picture on right is an example which
will explain how to input values.
④ Press the number to change the value.
⑤ When data input is completed, press
to the next screen.
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⑥ This screen allows you to input each pitch from No. 1 to No. 20. The adjacent switches
are used for selecting no operation, guillotine, creaser, or X-perforator. Every time the
switch is pressed, the selected operation changes.
⑦ If the pitch of 0.0 is input, all the pitches after that one are corrected to 0.0 (no operation).
⑧ Pressing SAME PITCH copies the No. 1 pitch and its relevant operation to No. 2 to No.
⑨ For X-perforator, 2 different lengths (A and B) can be inputted.
When X-perforator is selected, it perforates a page from the counter operation side edge
to the input lengths, firstly at A length and secondly at B length.
perforation, it keeps perforating at selected lengths alternately.
⑩ When data input is completed, press
to the next screen.
⑪ Press the number to change the value.
copies the values on the above slots to the bottom slots.
⑬ When data input is completed, Press
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・ 100 of MANUSET user data can be stored.
・ 60 of FLEX MODE user data can be stored.
・ SAVE/READ procedures are same in each mode.
SAVE
① Can store the contents of the MANUSET Press the SAVE.
Cutting Pattern Input Screen
② Press the button in which you wish to make a registration.
Move to the next 10 program
③ Enter the name for registration.
Currently registered name Double Click to make a copy of input name.
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④ This message will be shown if SAVE was pressed. Then press OVERWRITE and save
⑤ Saved user data can be deleted with a press of CLEAR.
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READ
① Can store the contents of the MANUSET Press the READ.
Cutting Pattern Input Screen
② Press the button of the name you wish to retrieve.
③ Confirm the details of the program for retrieval.
Data can be accessed with a press OK.
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How to use options.
① Open the stacker and set the stays in the indentation of the back of the stacker at an
appropriate angle to allow smooth paper ejection.
② Adjust the large paper guide according to the paper size.
③ Stacker can be extended by pulling an extension with pulling a lock knob.
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① Remove the delivery guide.
In case Perforator unit is not set in the machine, please attach the delivery guide
instead in order to avoid paper jam.
② Attach X-Perforator unit.
Ensure to hold the perforator with both hands and attach it with pushing it against the
counter-operation side as shown in the figure.
・Don’t forget to connect cables.
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4.3 How to adjust the depth of X-perforation
・Turn the lever shown in the drawing below to adjust the perfo depth.
The recommended paper weight for the perforator is 250 g/㎡ or less.
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① Remove the delivery guide.
In case Perforator unit is not set in the machine, please attach the delivery guide
instead in order to avoid paper jam.
② Attach Y-Perforator unit.
・Be sure to hold the perforator with both hands and attach it as shown in the figure.
・Fasten knobs to fix the position of the unit.
・Put the connectors into sockets according to the numbers shown.
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4.5 How to adjust the Y-perforation location
① When using the perforator, the screen will display where to fix the perforator, as shown
② If the upper blades are positioned to come into
contact with the lower blades, the upper blade
position can be adjusted with the perforator attached
to the main body.
③ Loosen the clamp levers, move the perforator to the
desired position based on the scale, and tighten the
④ If the upper blades are not positioned to come into contact with the lower blades,
remove the perforator from the main body for adjustment.
⑤ Loosen the two knurled head screws to remove the perforator cartridge cover.
⑥ Loosen the clamp levers, move the perforator to the desired position based on the scale,
and tighten the clamp levers firmly.
⑦ Then, loosen screws with an accessory wrench and adjust the lower blade position to
near the center of the upper blades.
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4.6 How to adjust the depth of Y-perforation
① Loosen knob A
② Adjust height with knob B.
③ Tighten knob A to fix the position.
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5.1 Adjustments on the paper feed section
・Adjustments are required when the machine is likely to feed double or skew.
Double paper feeds may occur in case of feeding thin or low density papers. In such
cases, turn down the VACUUM.
Empty feed may occur in case of feeding heavy paper. In such a case, turn up the
VACUUM.
VACUUM will be turned off when the value is 0.
BLOW – FRONT will be turned off when the value is 0.
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Thin paper might be bent and fed. In this case, turn down the side blower.
Empty feed may occur when paper is heavy. In such cases, turn up the blower.
Papers with statics may cause double paper feed. In such cases, turn up the blower.
BLOW- SIDE will be turned off when the value is 0.
・PAPER FEED WORK TIME adjustment
0.5 sec. is the default setting. Paper fed work time can be adjusted with a fraction of 0.1s.
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・Sensitivity of Double feed sensor
・If the machine detects double feed even with a
single sheet, lower the sensitivity of the detection
・The detection sensor detects double feed by
checking the edge of sheets as shown on the
It is recommended not to print on the
Paper feed direction
Papers which length is less than 250mm may
not be fed properly. Use the upper suction
shutter to avoid empty feed.
・There are eight feeding speed levels.
・When X-perforating on heavy papers at high
speed, it may cause noise and inaccurate cut.
In such a case, slow down the XP-SPEED.
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・If print is skew on the sheet, the angle of the
side guide can be adjusted.
Skew adjustment dial
・The angle of the side guide changes as the
skew adjustment dial is turned.
Set the sheets again.
・Turn the lever shown in the drawing below to adjust the crease depth.
・If creasing pressure is not enough even the lever is adjusted, pressing ・・・・・
button on MANUAL/SPEED screen and changing creasing mode to ・・・・・
help. ・・・・・ mode enables the machine to cycle the creaser twice at creasing
positions, which results in deeper creases.
Use less than 3 in case of creasing on heavier paper than 300 gsm to avoid paper jam.
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5.5 Fine adjustments on processing positions 5.5.1 In cases cutting positions don’t match to image positions.
① Make sure the original sheets are printed correctly and consistently.
② Ensure that image positions correspond to inputted data.
⇒If it does not, amend input values so that they correspond to image positions.
③ If the cutting positions shifts along feeding direction, input a value on micro adjustment
according to below picture.
It is adjustable up to +/- 1.00mm by 0.01mm.
In case cutting positions shifts toward the lead edge.
If the image position moves as the left
drawing, increase the width of gutter.
between first card and the last card.
Revised values can be calculated by
dividing the difference by number of
In case the gap is 3mm and there are 6
gutters between cards, 3 ÷ 6=0.5mm
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In case cutting positions shift towards the trailing edge.
If the image position moves as the left
drawing, decrease the width of gutter.
Measure the difference of image between
first card and the last card.
Revised values can be calculated by
dividing the difference by number of
In case the gap is -3mm and there are 6
gutters between cards, -3 ÷ 6=-0.5mm
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5.5.2 If the cut measurement does not match the input value
If the actual size and measurements of output differs from input values, calibrate the
machine via ADJUST screen.
Reset the machine to the factory setting, all the adjusted values
Save the adjusted values and go back to Manual speed Screen
Go back to manual speed Screen without making any changes.
① In cases the width of a card or a top margin is different from inputted values,
Input differences between inputted values and actual sizes of outputs into A,B,C and D.
Total measurement that has been changed A, B, C, and D.
EX:
If the input value is 90mm and the cut measurement is 90.4mm, input -0.4.
If the input value is 5mm and cut measurement is 4.5mm, input +0.5.
※:If you press OK after you input values into A, B, C and D, those values will be added to
each total measurements which are circled on the image below. Then, A, B, C and D will be
reset to 0.00.You can change the measurement by 0.05mm.Each adjustment should be
within±2.00 mm at one time. If the gap is more than ±2.00 mm, repeat the process until
the desired measurement is reached.
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② In case the length of leading edge is wrong:
Input the difference between inputted value and
actual measurement into E.
EX:
In case input value is 10mm and cut measurement
is 9.9mm, input +0.1 to E.
(You can input ±10.00mm at the most)
Input the difference between inputted value and
actual measurement into F.
EX:
In case input value is 20mm and cut measurement
is 20.3mm, input -0.3 to F.
(You can input ±10.00mm at the most)
③ In case X-perforation position in feeding direction is
In case the layout has X-Perforation only.
Input the difference between inputted value and
actual position of X-perforator into G.
EX:
In case input value is 200mm and actual
perforation position is 201mm, input -1.0 to G.
(You can input ±10.00mm at the most)
In case the layout has X-perfo and other processes
such as cross cut at the same time.
Input the difference between inputted value and actual
position of X-perforator into H.
EX:
In case input value is 50mm and actual perforation
position is 48.5mm, input +1.5 to H.
(You can input ±10.00mm at the most)
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④ In case the length of X-Perforator is incorrect.
Input the difference between inputted value and actual
length of X-Perforator into I.
EX:
In case input value is 150mm and actual
perforation is 145mm length, input +5.0 to I.
(You can input ±10.00mm at the most)
⑤ In case creasing position is incorrect
Input the difference between inputted value and actual
creasing position into J.
EX:
In case input value is 50mm and the actual
creasing position is 48mm length, input +2.0 to J.
(You can input ±10.00mm at the most)
⑥ In case the timing of Y-Perforation is incorrect.
Input the difference between inputted value and start
EX:
In case input value is 50mm and the actual starting
position of creasing is 48mm length, input +2.0 to K.
(You can input ±10.00mm at the most)
In case you amend the value according to expansion
or contraction of printing.
Input magnification into L if the printing is stretching
to the feed direction.
Input magnification into M if the printing is stretching
to the width direction.
Please note that changing magnifications results in
changing actual measurements of outputs.
EX:
If printing should be 100mm width, but actual
printing is 105mm, input 1.050 (105/100) into L.
(”L” must be from 0.500 times to 2.000 times and “M” must be from0.800 times to
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6.1 Manual control screen
Feed roller will rotate.
Feed roller will rotate in reverse.
Guillotine will move once.
Feed table will move.
① Enter Manual speed screen, press
buttons to inch the rollers
forward / backward and remove the jammed paper.
②If paper is stuck around the guillotine section, press CUTTER to cycle the
guillotine to chop jammed paper.
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Page 6) might be
Make sure to close the Safety cover
Paper was not fed within a set time
Check the paper feeder.
Paper did not pass through within a set
Remove the paper remaining inside the
Check the paper or paper path.
Cut-mark was unable to be detected.
Check the cut mark.
Eject the paper inside the machine.
Cut-mark sensor detects the black mark
Some types of toner
or ink may reflect the infrared light and
cause the sensor not reading the
cut-mark. Please inactivate the cut-mark
registration in such cases.
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Cut Paper Jammed error 1
Paper remains inside the machine.
Cut Paper Jammed error 2
Paper remains inside the machine.
Cutting or creasing did not complete
within a set time period.
Remove the paper remaining inside the
An overloading error occurred at the
Check the feed table.
An overloading error occurred at the
Check the blinking slitter.
This error message appears as a
warning when proceeding to another
screen without saving the corrected
dimensions in the MANU SET or FLEX
MODE screen. Press OK if you want to
proceed to the other screen; otherwise,
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Communication with the touch panel is
Turn off the power, and turn it on again
after 5 seconds or longer.
Servo motor error detected. Turn off the
power, and turn it on again after 5
Correct the paper size to fit in the value
Final cutting measurement error
Correct the final cutting measurement to
exceed the value specified below.
When the trailing edge is 25mm or
longer, it may cause troubles.
Leading edge margin and cut mark
Correct the measurement so that the
leading margin becomes larger than the
Correct the cutting measurement to fit in
the value range below.
The maximum value is subject to
change depending on the entered paper
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Crease front margin error
Correct the crease front margin to
exceed the value specified below.
Crease back margin error
Correct the crease back margin to
exceed the value specified below.
Correct the perforation location to fit in
the value range below. The maximum
value is subject to change depending on
the entered paper size.
Cut piece number error
Correct the number of cut pieces to be
in the value range below.
The maximum number of pieces is
subject to change depending on the
Correct the top margin to fit in the value
Correct the bottom margin to fit in the
FLEX MODE input error 1
This error results when the three input
values shown in the following figure are
“0” or lower at FLEX MODE time.
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FLEX MODE input error 2
Slitter units positioning error.
Slitter position is out of valid range.
Check paper size and input data.
FLEX MODE input error 3
Make sure for the first cut line must be
20.00mm or shorter from the edge of the
If you want to cut off 20.00 mm
or more, please cut off 20.00mm or less
at first and then cut off again and again.
If you try to move the slitter cut line at
47.00 or more position, the slit will be
ejected on Paper ejection table instead
FLEX MODE input error 4
Correct the back margin to fit in the
The cutter blade has moved and is
staying at lower position.
Move the cutter to top dead center.
The creaser has moved and staying at
Move the creaser to bottom dead
Cable of X-Perforator has not been
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An overloading error occurred at the
The X-perfo blade is not at the initial
Move X-perfo to initial position.
Initial position is on far side from
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・Turn up Upper suction (
・Turn up Side blow (
・Shorten the PAPER FEED WORK TIME.
i.e. less than 1.0
・Check if the paper guides on the feed table hold sheets too tight.
・Make sure that the paper edges are not curled or waved.
・Make sure that the papers are not heavily electric static charged.
・Turn down Upper suction (
・Turn up Lower suction (
・Turn up Side blow (
・Make sure that the papers are not heavily electric static charged.
・Lengthen the PAPER FEED WORK TIME. i.e. 2.0
・The machine detects the density of the first fed sheet and compares the density of
the next sheet to the first one.
Therefore, the machine cannot detect double-feed
when it occurs with the first fed sheet.
・Adjust the sensitivity of the double-feed detection sensor.
・The detection sensor detects double feed by checking the edge of sheets as shown
It is recommended not to print on the sheet edge. (
・Adjust the sensitivity of the double-feed detection sensor.
・The detection sensor detects double feed by checking the edge of sheets as shown
It is recommended not to print on the sheet edge. (
① Make sure that the stock is put on the feed table correctly. (
② Check whether the skewings are consistent or inconsistent.
If skewings are consistent :
+ Make the skewing adjust via the skew adjustment dial. (
+ Set the paper guides without play.
Do not set them too tight as the sheet may not be fed well.
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If skewings are inconsistent :
+ Turn down Side blow. (
+ Shorten the PAPER FEED WORK TIME.
i.e. less than 1.0
+ Make sure that the sheets are printed consistently and aligned well.
・Make sure that papers, paper strips or paper dusts not remain inside of the machine.
・Check the conditions of the paper stock.(
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4 sets (6 slitter blades)
1 set(Depends on configuration)
Maximum paper curl size
Offset, Coat, UVcoat, Glossy, Laminate
Tri-suction upper belt feeding mechanism
8 sheets per minute
(21 business cards from A3)
(Occupancy area: W2050 x D770 x H1530)
Single phase 200- 240VAC, 50/60Hz,
Category Ⅱ according to IEC60664-1
Degree 2 according to IEC60664-1
Page 52 of 53

Keep this “Operation Manual” at an appointed place with care so that it may be
If this “Operation Manual” is stained or lost, make contact with the distributor or
our salesman or customer service section to ask for a new operation manual after
making sure of its contents.
When ordering consumables or parts, be sure to specify the machine model.
Page 53 of 53 ยท End of manual
| Problem | Likely cause | Fix (from the manual) |
|---|---|---|
| Double feeds with thin or low-density paper | Vacuum set too high | Turn down the VACUUM. Page 34 |
| Empty feed with heavy paper | Vacuum or side blow too low | Turn up the VACUUM and the side blower. Page 34 |
| Double feeds with static-charged paper | Static holding sheets together | Turn up the side blower. Page 35 |
| Double feed detected with a single sheet | Sensor too sensitive or print on the sheet edge | Lower the double feed sensor sensitivity; avoid printing on the sheet edge. Page 36 |
| Noise and inaccurate cuts when X-perforating heavy paper | Running at high speed | Slow down the XP-SPEED. Page 36 |
| Cut mark could not be detected | Some toner or ink reflects the infrared sensor | Check the cut mark and eject the paper; turn off cut-mark registration if needed. Page 44 |
| Cut sizes differ from input values | Machine needs calibration | Enter the differences on the ADJUST screen (A–D for widths and margins, E–F for edges), within ±2.00 mm per pass. Page 40 |
120 to 400 gsm stock, including offset, coated, UV coated, glossy and laminated. Avoid curl over 3 mm, static-charged or slippery paper. See page 10 and page 52.
8 sheets per minute (21 business cards from A3). See page 52.
100 MANUSET and 60 FLEX MODE user programs. See page 25.
Turn the crease depth lever. If that is not enough, switch the creasing mode so the creaser cycles twice at each crease. See page 37.
250 g/m² or less for the X-perforator. See page 30.