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The Flexibility of Binding
Interchangeable Die Punching System
Operational Manual
Flexipunch-M
Flexipunch-E
Electric Model Manualmodel
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Table Of Contents
Table of Contents pg 2 Introduction pg:3 Features- pg 3 Assembly & Safety Instructions. pg 4 Punch Patterns & Modules pg 5 Installation Of Punch Die pg 6 Installation of Punching Table/Waste Bin. pg 6 Punching pg 6 Changing Punch Die. pg 7 Punch Die Maintenance pg 7 Warranty Policy. pg 7
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Introduction
Congratulations on the purchase of your new Flexipunch, a professional punching machine. Your Flexipunch was designed with a unique full range of functions, safety features and premium quality components to guarantee an effortless and professional punching experience, as well as many years of trouble-free service.
Important
We recommend that you take a moment to familiarize yourself with the functions of your new Flexipunch. Make sure you read all the features and safety instructions,
find that with just a little practice, anyone can achieve professional results.
Features
Die Lock Handle Punch Throat On/Off Switch
Electric Model
Punch Die (not included) Side Margin
Guide Waste
Punching Die Disengaging Pins Depth Margin Table Foot Pedal Control
MANUAL MODEL Punch Throat Ruler Punch Handle
Side Margin
Punching Table
Depth Margin
Die Disengaging Pins
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Assembly&Safetyinstructions
- Place your new Flexipunch on top of a sturdy work table.
For Electric model only (For manual model skip to step 5)
- Place the FOoT PEDAL on the floor in front of the machine.
- Plug power cord into the back of the machine.
- Plug the other end of POWER CORD into an outlet with the correct voltage and type. Warning: Powering the machine with incorrect voltage may severely damage its electrical components and result in personal injury!
Important Safety Guidelines
before seting up, performing maintenance, changing dies or when your Flexipunch is not in use.
B) To reduce the risk of electrical shock:
- Never operate the Flexipunch near water
- Do not use the Flexipunch if the power cord is damaged.
- Do not allow the electric cords to be in contact with hot surfaces. For Manual model only (lf Electric model skip step 5)
5) Attach the punching handle:
A) Slide the Punching handle and screw on to the punching axle. See picture A
B) Tighten the screw. See picture B
General Safety Guidelines
A) Contact your dealer in case of malfunction or for after sale service. Never try to repair the unit by yourself. The Flexipunch does not contain any part that can be serviced by the operator.
B) Empty waste bin regularly.
C) Lubricate punching dies as needed.
D) Never attempt to punch more than maximum number of sheets re com men i ded. Doing so may cause severe damage to the equipment and fatigue to the operator.
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Punch Patterns & Modules
Coil 4:1 (Round): Pitch:0.2475"; AKI LES BINDING MODULES:
Depending on your binding needs, Akiles offers an array of binding
Wire 3:1(Square); Pitch:1/3"; 4x4mm modules: i.e. Coil inserters, Coil
Crimpers, Wire Closers, Comb Openers, Paper Counters.
Please contact your Dealer for the
Wire 2:1(Rectangular): Pitch:1/2": 6x6mm
recommended Akiles Binding Modules that best fit your needs.
Comb(Rectangular): Pitch:9/16"; 3x8mm
Remarks:
- Pitch: Distance from center of a hole to the center of the following hole.
- More special punch patterns may be available. Contact your dealer for more updated pattern list or to see if your custom pattern can be manufactured.
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Installation Of Punch Die And Punching Table
Main power must be OFF before punch die installation begins.
- Slide the Punch Die in place. See picture 1
- Turn Lock Punch handle clock-wise to lock Die Punch.See picture 2 (For electrical version only)
- Mount the Punching Table/Waste bin.See picture 3 (For manual version only) 4 Mount Punching Table. See picture 4
Punching
Important:
Always do test punch with waste paper to make sure document will be properly,
Maximum single punching:
0For Manual model: 25 sheets of 20 Ibs paper. OFor Electric model: 20 Sheets of 20lbs paper.
Recommended comfortable single punching:
0For Manual model: 12 -16 sheets of 20 Ibs paper. oFor Electric model: 18 - 20 sheets of 20ibs paper. Punch inner sheets and covers separately as side margin may vary. Re-align margins for over size covers.
- Turn power on. See picture 1 (for electric version only)
- Align the Side Margin Guide to the correct position according to the punch die installed and sheet (or cover) size. Note: Use ruler guide for proper alignment.
See picture 2
- Push-in and rotate Depth Margin Control to the desired position. See picture 3
- Pull out Disengagement pins to avoid partially perforated holes (if needed). See picture 4
- Insert sheets into the Punch Throat. See picture 5
- Activate the punching action by stepping on the foot pedal (for electric version) or by pulling the handle down (for manual version). See picture 6A / 6B
- Repeat step 5 & 6 until all sheets have been punched.
6A 6B
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Changing Punch Die
(Turn power off for electrical model)
- Remove Punch Table.See picture.1
- Turn Die Lock Handle counter-clock-wise to unlock the Punch Die. See picture 2
- Slide Punch Die out. See picture 3
- Insert new Punch Die See picture 3
- Turn Die Lock Handle clock-wise to lock the Punch Die. See picture 2
- Mount and secure Punch Table. See picture 1
- Turn power back on (for electrical model)
Punch Die Maintenance
To keep your Flexipunch running in optimal condition at all times, Punch Die maintenance should be performed on a regular basis. To do so simply follow the Changing die steps above. Lubricate Punch die before re-installing it. Remove any excess lubricant by punching some scratch paper.
How to lubricate Punch Dies
- Remove Punch Die Cover (use a Philip screw driver to loosen the 6 screws). See Picture 1
- Apply die lubricant (with brush or by Slight Spray). See picture 2 Tip: Only a very small amount of die lubricant should be applied (with brush preferably) to avoid over spraying it.
- Screw back punch die cover. See picture 3
Warranty Policy
Your Flexipunch has a warranty of one year from date of purchase. In the event of a manufacturer's defect, your distributor (at option) will repair or replace it. lmportant: This warranty does not cover damages due to improper use or mistreatment of the unit, including any extraordinary event leading to the damage of the machine, whether it is reversible or not. If your Flexipunch is not punching properly, first follow the corrective actions within this manual. If the problem persists, please contact your dealer for further nstructions. Please have your machine's serial number and the purchase date ready. If the machine must be returned to your distributor, it is your responsibility to properly pack and ship it, as any damages incurred during its transportation are not covered by our warranty policy.
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Quick start
- Place the machine: Set the Flexipunch on a sturdy work table.
- Attach the handle (manual model): Slide the punching handle onto the punching axle and tighten the screw.
- Connect power (electric model): Put the foot pedal on the floor in front of the machine. Plug the power cord into the back of the machine and into an outlet with the correct voltage.
- Install the punch die: With main power off, slide the punch die in place. On the electric model, turn the lock handle clockwise to lock it. Then mount the punching table.
- Set the margins: Align the side margin guide for the die and sheet size, using the ruler guide. Push in and rotate the depth margin control to the position you want.
- Test punch: Always test punch with waste paper first. Pull out the disengaging pins if you need to avoid partially perforated holes.
- Punch: Insert sheets into the punch throat. Step on the foot pedal (electric) or pull the handle down (manual). Repeat until all sheets are punched.
Troubleshooting
| Problem | Likely cause | Fix (from the manual) |
|---|---|---|
| Machine is damaged or strained, or punching is hard | Too many sheets were punched at once. | Do not exceed the maximum. Manual model: 25 sheets of 20 lb paper. Electric model: 20 sheets of 20 lb paper. Comfortable range is 12 to 16 sheets manual, 18 to 20 sheets electric. Page 7 |
| Partially perforated holes | The punch is cutting holes past the edge of the sheet. | Pull out the die disengaging pins. Page 7 |
| Holes or margins are off on covers or inner sheets | Side margin may vary between inner sheets and covers. | Punch inner sheets and covers separately. Re-align the margins for oversize covers and use the ruler guide. Page 7 |
| Punching is rough or the die is dry | The punch die needs lubrication. | Remove the punch die, take off the die cover (6 screws), and apply a very small amount of die lubricant with a brush. Refit the cover, reinstall the die and punch scratch paper to remove excess lubricant. Page 8 |
| Waste bin overfull | The waste bin has not been emptied. | Empty the waste bin regularly. Page 5 |
| Electrical damage risk | The machine is plugged into incorrect voltage, or the power cord is damaged. | Use an outlet with the correct voltage and type. Do not use the machine if the cord is damaged. Keep it away from water. Page 5 |
| Machine still does not punch properly | Cause is not covered by the corrective steps above. | Follow the corrective actions in the manual first. If the problem persists, contact your dealer with the serial number and purchase date. Do not repair it yourself. Page 8 |
Frequently asked questions
How many sheets can the Flexipunch punch at once?
The maximum is 25 sheets of 20 lb paper on the manual model and 20 sheets on the electric model. See page 7.
How do I change the punch die?
Turn power off on the electric model and remove the punch table. Turn the die lock handle counterclockwise, slide the die out and the new one in, then lock it clockwise and refit the table. See page 8.
What punch patterns are available?
Patterns listed include coil 4:1, wire 3:1, wire 2:1 and comb. Other patterns may be available through your dealer. See page 6.
How do I lubricate the punch die?
Remove the die, take off the die cover and apply a very small amount of die lubricant, preferably with a brush. See page 8.
What is the warranty on the Flexipunch?
It has a one year warranty from the date of purchase. Damage from improper use is not covered. See page 8.
