Balt 27540 Assembly Instructions, page 1

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Balt 27540 Assembly Instructions, page 2
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Mobile Laptop Charging Station

Hardware List

CS Phil Screw M6X50mm

CS Wd Screw M3x12mm

Phil Pan Screw M4x12mm

Pan Hd Screw M4x18mm

CS Wood Screw M3x8mm

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Balt 27540 Assembly Instructions, page 3
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#58188- 12 Outlet Electrical Strip

¼” Phil Head Lock Screw

These parts are not used.

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Balt 27540 Assembly Instructions, page 4
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#27540 Mobile Laptop Charging Station

Assembly Diagram

To Assemble:

  1. Identify and Separate all the Parts and Hardware.
  2. Attach Right Leg Welded (P2) to the Top and

bottom Panels (P4 & P5) using 6 screws (A1) as shown in illustration #1.

  1. Attach Back Panel (P6) to the Right Leg

Welded (P2)using 3 screws (A1) as shown in illustration #1.

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Balt 27540 Assembly Instructions, page 5
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  1. Press Grommet Sleeve (M1)

in round opening in the Back Panel (P6) as shown in illustration #2.

  1. Attach Magnet (G) to the

Right Leg Welded (P2) using 2 Screws (A5).

  1. Attach Cord Wrap (P10) to

the Back Panel (P6) using 2 screws (A) and 2 Threaded Posts (B).

  1. Secure Back Panel (P6) to the Bottom Panel (P5)

using 1 Screw (A2) as shown in illustration #2.

  1. Insert Slotted End Panel (P3) in

the Right Leg Welded as shown in illustration #3.

  1. Insert 9 Wood Dowels (B1) in

holes in the Back Panel (P6).

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Balt 27540 Assembly Instructions, page 6
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Attach 2 Middle Shelf Brackets (J) to the bottom side of Middle Shelf (P-11) using 2 CS Wd Screws (A3) as shown in mm Illustration # 4A.mmmmmmmmmmmm

Attach the center shelf to the sides

  1. Place Middle Shelf assembly from Step 10 inm the fourth slot down from the top of Slottedmm End Panel (P-3). Use 2 CS Screws (A3) tom attach through the Middle Shelf Bracket andm into the Slotted End Panel’s predrilled holesm as shown in Illustration # 4B. mmmmmmmmm mmmmmmmmmmmmmmm

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Balt 27540 Assembly Instructions, page 7
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  1. Slide 8 Shelves (P7) over

Dowels (B1) and into slots in Slotted End Panel (P3) as shown in illustration # 4C.

  1. Place Slotted End Panel

(P3) over the end of 9 Shelves (P7) as shown in illustration #5.

  1. Attach Left Leg Welded (P1)

to the Top and bottom Panels (P4 & P5) using 6 screws (A1) .

  1. Attach the Left Leg Welded

(P1) to the Back Panel (P6) using 3 screws (A1) as shown in illustration #5.

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Balt 27540 Assembly Instructions, page 8
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  1. Attach 2 Locking Casters (D), and 2 Lock Washers (C) to

the front of Welded Legs (P1 & P2).

  1. Attach 2 Casters (E) and 2 Lock Washers (C) to the back of Welded Legs (P1 & P2). Tighten all Casters using Caster Wrench (N). Attach Bracket (J) that P1 is under Middle Shelf (P11) to left (P3) End Panel using 2 CS Screws (A3) as shown in detail.

DETAIL

  1. Place the Right Door (P8) with the Predrilled holes (for hinges) facing up and Insert 1 each Lock Cylinder (K1) through the hole in the Door (P8) as shown in illustration #7.
  2. Secure Lock Cylinder (K1) using the Lock Washer (K2) and the Lock Hex (K3). (F INGER T IGHTEN O NLY .)
  3. Slide Lock Retainer (K4) over the square end of Lock Cylinder (K1). Secure using the ¼” Phil Head Lock Screw (K5).
  4. Attach 1 Door Handle (F)

to the Door (P8) using 2 Wood Screws (A4).

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Balt 27540 Assembly Instructions, page 9
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  1. Attach 1 Electrical-12 Outlet (#58188) to the Slotted Panel (P-3) on the Right Side using 2 screws (A5) through an Electrical Mount Cap (P9) on each end. Position caps over the predrilled holes in the side panel as shown in illustration #8a.
  2. Attach the Right Door (P10) to the Right Leg Welded using 6 Screws (A3) as shown in illustration #8b.
  3. Before tightening the Lock Hex (K3), Insert the Key (L) and turn lock. Be sure that Lock Retainer (K4) turns 90 degrees and rotates behind Door Stop on the Left Leg Welded (P1).

T IGHTEN L OCK H EX (K3).

  1. Route electic cords acrooss the top shelf and through the Grommet Sleeve (M1) in the Back Panel (P7) and out the back of the unit as shown in illustration #9.

26.Snap Grommet Cap (M2) over top of Grommet Sleeve (M1).

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Quick start

  1. Identify and separate all parts and hardware.
  2. Attach the right welded leg (P2) to the top and bottom panels (P4, P5) with 6 screws (A1), and the back panel (P6) with 3 screws (A1).
  3. Press the grommet sleeve into the back panel, attach the magnet (G) and cord wrap (P10), insert the slotted end panel (P3) and push 9 wood dowels into the back panel.
  4. Fit the middle shelf brackets (J) to the middle shelf (P-11) and set it in the fourth slot down from the top of the slotted end panel.
  5. Slide the shelves over the dowels and into the slots, cap them with the second slotted end panel, then attach the left welded leg (P1) to the panels.
  6. Attach 2 locking casters (D) at the front and 2 casters (E) at the back with lock washers (C), tightening with the caster wrench (N).
  7. Install the lock cylinder, retainer and handle on the door, mount the 12-outlet strip on the right slotted panel, hang the door with 6 screws (A3), and check the lock retainer turns 90 degrees behind the door stop before tightening the lock hex.
  8. Route the power cord across the top shelf and out through the grommet in the back panel, then snap on the grommet cap.

Frequently asked questions

What electrical strip does the 27540 use?

It uses one #58188 12-outlet electrical strip, mounted to the right slotted panel with an electrical mount cap at each end. See page 9.

How do I set the door lock?

Before tightening the lock hex (K3), insert the key and turn the lock to make sure the lock retainer (K4) turns 90 degrees and rotates behind the door stop on the left welded leg. See page 9.

Where does the middle shelf go?

Place the middle shelf assembly in the fourth slot down from the top of the slotted end panel and fasten it through the brackets with 2 screws (A3). See page 6.