Balt 27541 Assembly Instructions, page 1

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Balt 27541 Assembly Instructions, page 2
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Mobile Laptop Charging Station

Hardware List

CS Phil Screw M6X50mm

CS Wd Screw M3x12mm

Phil Pan Screw M4x12mm

Pan Wd Screw M4x18mm

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Balt 27541 Assembly Instructions, page 3
Text on page 3
  1. #58188-12 Outlet Electrical Strips

¼” Phil Head Lock Screw

These parts are not used.

WARNING

In order to charge all 20 laptops simultaneously, two separate 110-120 volt, 15-20 amp circuits are required.

Missing Parts or UPS Damaged Parts For Your Convenience you can EMAIL us at

24HOURS 7 DAYS A WEEK

Do not use unless all screws are tight. At least every six months, check all screws to be sure they are tight. If parts are missing, broken, damaged, or worn, stop use of the product until repairs are made by your dealer using factory authorized parts.

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Balt 27541 Assembly Instructions, page 4
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#27541 Mobile Laptop Charging Station

Assembly Diagram

To Assemble:

  1. Identify and Separate all the Parts and Hardware.
  2. Install 2 each Cam Posts (C2) in the 2 threaded

insert nuts in the Top Panel (P5) as shown in illustration #1.

  1. Install 1 Wood Dowel (G)

in the hole in the middle of the Top Panel (P5)

  1. Install 2 Cam Locks (C1) into the 2

large holes in the Middle Panel (P4) as shown in illustration #2

Be sure that arrow on top of Camlock (C1) aligns with centerline of Edge Drilled hole.

Phillips Screwdriver

Important

Centerline of Edge Drilled hole.

The Balt product you have purchased is guaranteed against material and workmanship defects. This guarantee extends 1 year from date of purchase. Should this product fail to function satisfactorily under normal use due to defect or imperfection, the defective part or product will be replaced. Damage caused by common carriers during shipment is not included in this guarantee.

This guarantee sets forth all applicable guarantees and remedies. No other warranty, expressed or implied shall apply. Failure to follow instructions found in Important Information Section of Owner Sheet shall void the guarantee. Consequential or incidental damages and or costs are not refundable.

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Balt 27541 Assembly Instructions, page 5
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  1. Attach Middle Panel (P4) to the Top Panel

(P5) as shown in illustration #3. Secure by turning the Cam Locks (C1) 1/4 Turn until they lock.

  1. Attach Bottom Panel (P6) to the Middle Panel (P-4)

using 2 Wood Screws (A2).

To Secure Cam Locks, Insert Large Phillips Head Screwdriver and turn Cam Lock 1/4 turn (90 degrees) clockwise.

  1. Place a Slotted End Panel (P3), large

space at top, in the recess inside the Right Leg Welded (P2). . Attach Right Leg Welded (P2) to the Top and Bottom Panels (P5 & P6) using 6 CS Phil Screws (A1) as shown in illustration #4. Just start the CS Phil Screws (A1) at this point and do not tighten.

  1. Press 2 Grommet Sleeves (M1) in

round openings in the Bottom Panel (P6) as shown in illustration #4.

  1. Snap Grommet Cap (M2) over

top of Grommet Sleeves (M1).

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Balt 27541 Assembly Instructions, page 6
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  1. Slide 9 Shelves (P8) over

Middle Panel (P4) and into slots in Slotted End Panel (P3) as shown in illustration #5.

Should you require assistance during assembly, please call our Customer Service Department Monday - Friday 8 a.m. - 5 p.m. Central Standard Time

  1. Place Slotted End Panel (P3)

over the end of 9 Shelves (P8) as shown in illustration #6.

  1. Attach Left Leg Welded (P1)

to the Top and bottom Panels (P5 & P6) using 6 CS Phil Screws (A1) .

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Balt 27541 Assembly Instructions, page 7
Text on page 7
  1. Place the Left Door (P9) with the Predrilled (for Hinges) holes facing up and Insert 1 each

Lock Cylinder (K1) through the hole in the Left Door (P9) as shown in illustration # 7. Secure Lock Cylinder (K1) using the Lock Washer (K2) and the Lock Hex (K3). (F INGER T IGHTEN O NLY .)

  1. Slide Lock Retainer (K4) over the square end of Lock Cylinder (K1).

Secure using the ¼” Phil Head Lock Screw (K5).

  1. Attach 1 Door Handle (F) to the Left Door (P9) using 2 Wood Screws (A4).
  2. Place the Right Door (P10) with the Predrilled holes facing up and Insert 1 each Lock Cylinder (K1) through the hole in the Right Door (P10). Secure Lock Cylinder (K1) using the Lock Washer (K2) and the Lock Hex (K3). (F INGER T IGHTEN O NLY .)
  3. Slide Lock Retainer (K4) over the square end of Lock Cylinder (K1). Secure using the ¼” Phil Head Lock Screw (K5).
  4. Attach 1 Door Handle (F)

to the Right Door (P10) using 2 Wood Screws (A4).

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Balt 27541 Assembly Instructions, page 8
Text on page 8
  1. Press Grommet Sleeves (M1) in round openings in the Back Panel (P7) as shown in illustration #9.
  2. Attach 2 Cord Wraps (P13) to the Back Panel (P7) using 4 screws (A) and 4 Threaded Posts (B) as shown in illustration #9.
  3. Attach Back Panel (P7) to the Left Leg Welded (P1), and the Right Leg Welded (P2) using 6 screws (A1) as shown in illustration #10.
  4. Secure Back Panel (P7) to the Middle Panel (P4) and the Bottom Panel (P6) using 4 Screws (A2).

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Balt 27541 Assembly Instructions, page 9
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  1. Attach Caster Base (P11) to the Welded Legs (P1 & P2) using 4 each screws (A6) as shown in illustration #11. Tighten these 4 Screws using Allen Wrench (R).
  2. Attach 2 locking Casters (D) and 2 Inline Casters (E) to metal base (P-1)using 16 screws (A). Tighten Screws Allen Wrench (N) as shown in illustration #11.
  3. Attach 1 Electrical-12 Outlet (#58188) to the Slotted Panel (P-3) on the Left Side using 4 each screws (A5) through an Electrical Mount Cap (P12) on each end as shown in illustration #12.

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Balt 27541 Assembly Instructions, page 10
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  1. Attach 1 Electrical-12 Outlet (#58188) to the Slotted Panel (P-3) on the Right Side using 4 each screws (A5) through an Electrical Mount Cap (P12) on each end as shown in illustration #13.
  2. Route both electric cords acrooss the top shelf and through the 2 Grommet Sleeves (M1) in the Back Panel (P7) and out the back of the unit as shown in illustration #14.
  3. Snap Grommet Cap (M2) over top of Grommet Sleeve (M1).

WARNING

In order to charge all 20 laptops simultaneously, two separate 110-120 volt, 15-20 amp circuits are required.

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Balt 27541 Assembly Instructions, page 11
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  1. Attach Left Door (P9) to Left Leg welded (P1) using 6 screw (A3) as shown in illustration #15 and Detail #16A.
  2. Attach Lock Catch (J) to Middle Panel (P4) using 2 screw (A5) . See Detail #15A.
  3. Attach Right Door (P10) to Right Leg Welded (P2) using 6 screw (A3) as shown in illustration #16 &16A.
  4. Before tightening the Lock Hex (K3) on either door, insert the Key (L) and turn lock. Be sure that Lock Retainer (K4) turns 90 degrees and rotates behind Door Stop (J). T IGHTEN L OCK H EX (K3). S EE ILLUSTRATION # 7.

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Quick start

  1. Identify and separate all parts and hardware. You will need a Phillips screwdriver.
  2. Install 2 cam posts (C2) and a wood dowel (G) in the top panel (P5), and 2 cam locks (C1) in the middle panel (P4) with the arrows aligned to the edge-drilled holes.
  3. Join the middle panel to the top panel and turn each cam lock 1/4 turn clockwise to lock, then attach the bottom panel (P6) with 2 wood screws (A2).
  4. Set a slotted end panel (P3) in the right welded leg (P2), start its 6 screws (A1), press in the bottom grommets, slide in the 9 shelves (P8), add the second slotted end panel and attach the left welded leg (P1).
  5. Install the lock cylinders, retainers and handles on both doors, finger tight.
  6. Attach the cord wraps to the back panel (P7), then fix the back panel to the legs, middle and bottom panels.
  7. Attach the caster base (P11) and fit 2 locking and 2 inline casters, then mount a 12-outlet strip on each slotted panel and route both cords out through the back panel grommets.
  8. Hang both doors with 6 screws (A3) each, attach the lock catch (J), and check each lock retainer turns 90 degrees behind the door stop before tightening the lock hex.

Frequently asked questions

What power does the 27541 need to charge 20 laptops?

To charge all 20 laptops at once, two separate 110-120 volt, 15-20 amp circuits are required. See page 3.

How many outlet strips are included?

The station uses two #58188 12-outlet electrical strips, one on each slotted panel. See page 9.

How do I lock the cam locks?

Insert a large Phillips screwdriver and turn each cam lock 1/4 turn (90 degrees) clockwise until it locks. See page 5.

How often should I check the screws?

Do not use the cart unless all screws are tight, and check them at least every six months. See page 3.

What is the warranty on the Balt 27541?

Balt guarantees the product against material and workmanship defects for 1 year from the date of purchase. Shipping damage caused by carriers is not covered. See page 4.