Balt 27736 Assembly Instructions, page 1

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Balt 27736 Assembly Instructions, page 2

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Balt 27736 Assembly Instructions, page 3
Text on page 3

Mobile 40 Tub Storage Cart

Hardware List

  • 1 EA

CS Phil Screw M6X50mm

# 1 EA

# 1 EA

  • 18 EA
  • CS Wd Screw M3x12mm 12 EA
  • Phil Pan Screw M4x12mm 4 EA

Pan Wd Screw M4x18mm

  • Socket Screw M6x65mm 4 EA
  • 2 EA Small CS Screw
  • 2 EA Cam Lock
  • 2 EA
  • 2 EA

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Balt 27736 Assembly Instructions, page 4
Text on page 4

Hardware List

  • 1 EA

Lock Cylinder

  • 2 EA Lock Washer
  • 2 EA

Lock Hex

  • 2 EA

Lock Retainer

  • 2 EA

¼” Phil Head Lock Screw

  • 2 EA
  • 4 EA
  • 1 EA
  • 4 EA
  • 4 EA

NOTE: 27736 Mobile 40 Tub Storage Cart comes in two boxes 58468 Box 1 = #

58469 Box 2 =

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Balt 27736 Assembly Instructions, page 5
Text on page 5

Assembly Diagram

To Assemble:

  1. Identify and Separate all the Parts and Hardware.
  2. Install 2 each Cam Posts (C2) in the 2 threaded

insert nuts in the Top Panel (P5) as shown in illustration #1.

  1. Install 1 Wood Dowel (G)

in the hole in the middle of the Top Panel (P5)

  1. Install 2 Cam Locks (C1) into the 2

Be sure that arrow on top of Camlock (C1) aligns with centerline of Edge Drilled hole.

Phillips Screwdriver

large holes in the Middle Panel (P4) as shown in illustration #2

Centerline of Edge Drilled hole.

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Balt 27736 Assembly Instructions, page 6
Text on page 6
  1. Attach Middle Panel (P4) to the Top Panel

(P5) as shown in illustration #3. Secure by turning the Cam Locks (C1) 1/4 Turn until they lock.

  1. Attach Bottom Panel (P6) to the Middle Panel (P-4)

using 2 Wood Screws (A2).

To Secure Cam Locks, Insert Large Phillips Head Screwdriver and turn Cam Lock 1/4 turn (90 degrees) clockwise.

  1. Place a Slotted End Panel (P3), large

space at top, in the recess inside the Right Leg Welded (P2). . Attach Right Leg Welded (P2) to the Top and Bottom Panels (P5 & P6) using 6 CS Phil Screws (A1) as shown in illustration #4. Just start the CS Phillips Screws (A1) at this point and do not tighten.

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Balt 27736 Assembly Instructions, page 7
Text on page 7
  1. Slide 9 Shelves (P8) over

Middle Panel (P4) and into slots in Slotted End Panel (P3) as shown in illustration #5.

  1. Place Slotted End Panel (P3)

over the end of 9 Shelves (P8) as shown in illustration #6.

  1. Attach Left Leg Welded (P1)

to the Top and bottom Panels (P5 & P6) using 6 CS Phil Screws (A1) .

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Balt 27736 Assembly Instructions, page 8
Text on page 8
  1. Place the Left Door (P9) with the Predrilled (for Hinges) holes facing up and Insert 1 each

Lock Cylinder (K1) through the hole in the Left Door (P9) as shown in illustration # 7. Secure Lock Cylinder (K1) using the Lock Washer (K2) and the Lock Hex (K3). (F INGER T IGHTEN O NLY .)

  1. Slide Lock Retainer (K4) over the square end of Lock Cylinder (K1).

Secure using the ¼” Phil Head Lock Screw (K5).

TOP of Door

  1. Attach 1 Door Handle (F) to the Left Door (P9) using 2 Screws (A4).
  2. Place the Right Door (P10) with the Predrilled holes facing up and Insert 1 each Lock Cylinder (K1) through the hole in the Right Door (P10). Secure Lock Cylinder (K1) using the Lock Washer (K2) and the Lock Hex (K3). (F INGER T IGHTEN O NLY .)
  3. Slide Lock Retainer (K4) over the square end of Lock Cylinder (K1). Secure using the ¼” Phil Head Lock Screw (K5).
  4. Attach 1 Door Handle (F)

to the Right Door (P10) using 2 Screws (A4).

Top of Door

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Balt 27736 Assembly Instructions, page 9
Text on page 9
  1. Attach Back Panel (P7) to the Left Leg Welded (P1), and the Right Leg Welded (P2) using 6 screws (A1) as shown in illustration #9.
  2. Secure Back Panel (P7) to the Middle Panel (P4) and the Bottom Panel (P6) using 4 Screws (A2).
  3. Attach Caster Base (P11) to the Welded Legs (P1 & P2) using 4 each screws (A6) as shown in illustration #10. Tighten these 4 Screws using Allen Wrench (R).
  4. Attach 2 locking Casters (D) and 2 Inline Casters (E) to metal base (P-1)using 16 screws (A). Tighten Screws Allen Wrench (N) as shown in illustration #10.

22 a. Install four Large Tube Closures (P) into the Base (P-11) as shown.

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Balt 27736 Assembly Instructions, page 10
Text on page 10
  1. Attach Left Door (P9) to Left Leg welded (P1) using 6 screw (A3) as shown in illustration #11 and Detail #11A.
  2. Attach Lock Catch (J) to Middle Panel (P4) using 2 screw (A5) . See Detail #15A.
  3. Attach Right Door (P10) to Right Leg Welded (P2) using 6 screw (A3) as shown in illustration #12 &12A.
  4. Before tightening the Lock Hex (K3) on either door, insert the Key (L) and turn lock. Be sure that Lock Retainer (K4) turns 90 degrees and rotates behind Door Stop (J). T IGHTEN L OCK H EX (K3). S EE ILLUSTRATION # 7 & # 8.

26 a. Install four Small Tube Closures (O) into the ends of the top Leg tubes.

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Balt 27736 Assembly Instructions, page 11
Text on page 11
  1. Attach Magnet (H) on the back at the top of each Leg Weld assembly using two Screws (A5) and into the punched holes. Attach a Metal Plate (I) to the front of each Door using a CS Screw (A7) as shown in illustration #13.

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Balt 27736 Assembly Instructions, page 12

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Quick start

  1. Identify and separate all parts. The cart ships in two boxes (58468 and 58469).
  2. Install Cam Posts (C2) and a Wood Dowel (G) in the Top Panel (P5), fit Cam Locks (C1) in the Middle Panel (P4), join them and turn the cams 1/4 turn clockwise to lock. Attach the Bottom Panel (P6) with 2 Wood Screws (A2).
  3. Set a Slotted End Panel (P3) in the Right Leg Welded (P2) and start its 6 screws (A1) without tightening. Slide the 9 Shelves (P8) into the slots, add the second end panel and attach the Left Leg Welded (P1).
  4. Fit a Lock Cylinder (K1), washer and Lock Hex (finger tight only), Lock Retainer and Door Handle (F) to each door.
  5. Attach the Back Panel (P7), the Caster Base (P11), 2 Locking Casters (D) and 2 Inline Casters (E), and the tube closures.
  6. Hang both doors with 6 screws (A3) each and attach the Lock Catch (J). Insert the key, check the Lock Retainer turns 90 degrees behind the door stop, then tighten the Lock Hex.
  7. Attach a Magnet (H) at the top of each leg and a Metal Plate (I) to the front of each door.

Frequently asked questions

How many shelves does the 27736 cart have?

Nine Shelves (P8), which slide into the Slotted End Panels. See page 7.

Does the cart come in more than one box?

Yes. It ships in two boxes, 58468 (Box 1) and 58469 (Box 2). See page 4.

How do I set up the door locks correctly?

Finger-tighten the Lock Hex first. After hanging the doors, insert the key and turn the lock to confirm the Lock Retainer rotates 90 degrees behind the door stop, then tighten the Lock Hex. See page 10.

How do the cam locks tighten?

Insert a large Phillips screwdriver and turn each cam lock 1/4 turn (90 degrees) clockwise. See page 6.