Serial Numbers 051001 & Up

T ECHNICAL S ERVICE A ND P ARTS M ANUAL

SPARTAN 185 SA/A/AEP

AUTOMATIC PAPER CUTTER

Sold and Serviced by

The Challenge Machinery Company 6125 Norton Center Drive Norton Shores, MI. 49441

NOTES

Challenge® is a registered trademark of The Challenge Machinery Company•

6125 Norton Center Drive • Norton Shores, MI 49441-6081

Copyright© 2006 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A

1.0 Introduction

THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this manual in a safe, convenient place for quick reference by operators and service personnel.

SAFETY ALERT! This symbol means CAUTION: Personal safety instructions! Pay special attention to the instructions in bold type. Personal injury may result if the precautions are not read and followed.

FOR PARTS AND SERVICE contact the Authorized Challenge Dealer from whom you purchased your machine. Use the illustrations and parts lists at the back of this manual to identify the correct parts needed. Always give the SERIAL NUMBER and MODEL of your machine to insure the correct parts are sent as soon as possible.

TABLE OF CONTENTS

1.0 Introduction ....................................................................................................................................... 3 2.0 Safety................................................................................................................................................ 6 2.1 Precautions .................................................................................................................................. 6 2.2 Power Lockout Procedure ............................................................................................................ 6 2.3 Warning Label Definitions ............................................................................................................ 7 3.0 Maintenance Guide........................................................................................................................... 9 3.1 Routine Maintenance (All Models) ............................................................................................. 10 3.1.1 Weekly ................................................................................................................................ 10 3.1.2 Monthly................................................................................................................................ 10 3.1.3 Yearly .................................................................................................................................. 10 3.2 Cleaning (All Models) ................................................................................................................. 10 3.2.1 Table ................................................................................................................................... 10 3.2.2 Display Panel ...................................................................................................................... 10 3.2.3 Machine Exterior ................................................................................................................. 11 3.3 Lubrication (All Models).............................................................................................................. 11 3.3.1 Clamp.................................................................................................................................. 11 3.3.2 Backgauge Lead Screw and Guide Shaft........................................................................... 11 3.4 Accessing the Electrical Panel (All Models) ............................................................................... 12 3.5 Adjustments................................................................................................................................ 13 3.5.1 Squaring the Backgauge (All Models) ................................................................................ 13 3.5.2 Backgauge Accuracy Adjustment (Models: SA and A)....................................................... 14 3.5.3 Backgauge Accuracy Adjustment (Models: AEP)............................................................... 16 3.5.4 Knife Bar Gib Adjustments (All Models).............................................................................. 16 3.5.5 Knife Leveling Adjustment (All Models) .............................................................................. 16 3.5.6 Backgauge Gib Adjustments (All Models) .......................................................................... 18 3.5.7 Lead Screw Collars (Models: SA and A) ............................................................................ 18 3.5.8 Line Light Adjustment (All Models) ..................................................................................... 19 3.5.9 Front Guard Switch Adjustment (All Models)...................................................................... 20 3.5.10 Knife/Clamp Sequence Adjustment (Models: A and AEP) ............................................... 20 3.5.11 Clamp-Up Limit Switch Adjustment (Models: A and AEP)................................................ 21 3.5.12 Knife-Up Limit Switch Adjustment (All Models) ................................................................ 22 3.5.13 Knife-Down Limit Switch Adjustment (All Models) ............................................................ 23 3.5.14 Re-engaging the Knife Pull-Down Gear (All Models) ....................................................... 24 3.6 Troubleshooting.......................................................................................................................... 26 4.0 Parts Lists ....................................................................................................................................... 28 4.1 Main Asm. – Backgauge Drive (Models: SA, 120/230V, 50/60 Hz) ........................................... 28 4.2 Main Asm. – Backgauge Drive (Models: A, 120/230V, 50/60 Hz) ............................................. 30 4.3 Main Asm. – Backgauge Drive (Models: AEP, 120/230V, 50/60 Hz) ........................................ 32 4.4 Main Asm. – Knife Drive (All Models)......................................................................................... 34 4.5 Main Asm. – Bottom Side Electrical (Models: SA, 120V, 60 Hz) ............................................... 36 4.6 Main Asm. – Bottom Side Electrical (Models: A/AEP, 120V, 60 Hz) ......................................... 38 4.7 Main Asm. – Bottom Side Electrical (Models: SA, 230V, 60 Hz) ............................................... 40 4.8 Main Asm. – Bottom Side Electrical (Models: A/AEP, 230V, 60 Hz) ......................................... 42 4.9 Main Asm. – Bottom Side Electrical (Models: SA, 230V, 50 Hz) ............................................... 44 4.10 Main Asm. – Bottom Side Electrical (Models: A/AEP, 230V, 50 Hz) ....................................... 46 4.11 Main Asm. – Clamp (Models: SA, 120/230V, 50/60 Hz) .......................................................... 48 4.12 Main Asm. – Clamp (Models: A/AEP, 120V, 60 Hz) ................................................................ 50 4.13 Main Asm. – Clamp (Models: A/AEP, 230V, 50/60 Hz) ........................................................... 52 4.14 Main Asm. – Knife (All Models) ................................................................................................ 54 4.15 Main Asm. – Front Shield (All Models)..................................................................................... 56 4.16 Main Asm. – Backgauge (All Models) ...................................................................................... 58 4.17 Main Asm. – Top Side Elec. (Models: SA, 120/230V, 50/60 Hz) ............................................. 60 4.18 Main Asm. – Top Side Elec. (Models: A/AEP, 120/230V, 50/60 Hz) ....................................... 62 4.19 Main Asm. – Covers and Labels (Models: SA, 120/230V, 50/60 Hz) ...................................... 64

4.20 Main Asm. – Covers and Labels (Models: A, 120/230V, 50/60 Hz) .........................................66 4.21 Main Asm. – Covers & Labels (Models: AEP, 120/230V, 50/60 Hz) ........................................68 4.22 Main Asm. – Accessories (All Models) .....................................................................................70 4.23 Motor and Gearbox Assembly (All Models) ..............................................................................72 4.24 Magnet Assembly (All Models) .................................................................................................74 4.25 Floor Stand Assembly (All Models) ..........................................................................................75 4.26 Electrical Schematic (Models: SA, 120V, 60 Hz)......................................................................76 4.27 Electrical Schematic (Models: SA, 230V, 50/60 Hz) ................................................................78 4.28 Electrical Schematic (Models: A, 120V, 60 Hz) ........................................................................80 4.29 Electrical Schematic (Models: A, 230V, 50/60 Hz) ...................................................................82 Electrical Schematic (Models: AEP, 120V, 60 Hz) ...........................................................................84 4.30 Electrical Schematic (Models: AEP, 230V, 50/60 Hz) ..............................................................86 4.31 Elec. Interconnection Diagram (Models: SA, 120/230V, 50/60 Hz) .........................................88 4.32 Elec. Interconnection Diagram (Models: A, 120/230V, 50/60 Hz) ............................................90 4.33 Elec. Interconnection Diagram (Models: AEP, 120/230V, 50/60 Hz) .......................................92 4.34 Electrical Power Panel Assembly (Models: SA, 120V, 60 Hz) .................................................94 4.35 Electrical Power Panel Assembly (Models: SA, 230V, 50/60 Hz) ............................................96 4.36 Electrical Power Panel Assembly (Models: A/AEP, 120V, 60 Hz) ...........................................98 4.37 Electrical Power Panel Assembly (Models: A/AEP, 230V, 50/60 Hz) ....................................100 4.38 Relay Board Assembly (Models: SA/A/AEP, 120V, 60 Hz)....................................................102 4.39 Relay Board Assembly (Models: SA/A/AEP, 230V, 50/60 Hz)...............................................103 4.40 Display Assembly – (Models: SA, 120/230V, 50/60 Hz) ........................................................104 4.41 Display Assembly – (Models: A, 120/230V, 50/60 Hz)...........................................................105 4.42 Display Assembly – (Models: AEP, 120/230V, 50/60 Hz) ......................................................106

2.0 Safety

2.1 Precautions

This machine is designed for one-person operation. Never operate the machine with more than one person. Safe use of this machine is the responsibility of the operator. Use good judgment and common sense when working with and around this machine. Read and understand all instructions thoroughly before using the machine. If questions remain, contact the dealer from which you purchased this machine. Failure to understand the operating instructions may result in personal injury. Only trained and authorized people should operate this machine. DO NOT ALTER SAFETY GUARDS OR DEVICES. They are for your protection. Severe personal injury may result. Disconnect power before cleaning or performing maintenance. See Section 2.2 Power Lockout Procedure. Observe all caution labels on this machine. Be sure the cutter is properly grounded. Be sure there is sufficient power to operate the cutter properly. Observe all caution plates mounted on this cutter. Keep foreign objects off table and away from cutter blade. BE EXTREMELY CAREFUL when handling and changing the cutter knife. Severe lacerations or dismemberment could result from careless handling procedures. Keep the floor around the cutter free of trim, debris, oil and grease. When replacing hydraulic parts, loosen the connections slowly to release pressure. Never loosen connections with the machine running. If the cutter sounds or operates unusually, have it checked by a qualified service person. CRUSH HAZARD, keep hand and fingers from under the clamp when clamping paper. Use Jogging Aid to load paper, and use the backgauge to push paper out before unloading. DO NOT REACH UNDER THE KNIFE AND CLAMP AREA!

2.2 Power Lockout Procedure

For maximum safety while making adjustments or repairs to your machine, be sure to disconnect power to the machine. Disconnect the power plug from its socket

Figure 1 - Main Power Disconnect

2.3 Warning Label Definitions

The following warning labels are found at various locations on your machine. Read and understand the meaning of each symbol. If a label is lost from the machine, it should be replaced.

HAZARDOUS AREA

Disconnect power before cleaning, servicing, or making adjustments not requiring power. Do not alter safety guards or devices; they are for your protection. Replace all guards. Do not operate with any guards removed.

SHOCK HAZARD

Disconnect power before removing cover. Replace cover before operation.

SHOCK HAZARD

Disconnect power before removing cover. Replace cover before operation.

SINGLE OPERATOR

Do not operate with more than one person.

!OJO!

This Este simbolo de alerta de seguridad significa ¡ OJO ! - INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porque se refieren a su seguridad personal. Fall de obedecer las instrucciones que siguen podria resultar en lesiones corporales.

Esta maquina, junto con sus mecanismos de seguridad, esta disenada para ser manejada por UNA SOLA PERSONA a la vez. Jamas debe ser manejada por mas de una persona al mismo tiempo. La seguridad es la responsabilidad del operario que usa esta maquina. LEA DETENIDAMENTE el manual de instrucciones y las PRECAUCIONES DE SEGURIDAD antes de poner a funcionar la cortadora. Pidale a su supervisor una copia. El manejo de la guillotina debe estar exclusivamente a cargo de personal entrenado y autorizado para ello. NO MODIFIQUE LOS MECANISMOS DE SEGURIDAD, estan ahi para su proteccion no deben ni modificarse ni quitarse. DESCONECTE LA CORRIENTE ELECTRICA antes de proceder a hacerle servicio de limpieza, engrasar, o de hacer adjustes que no requieren corriente. Trabe el interruptor en la posicion OFF (apagado); vea “Procedimiento para cortar la corriente electrica” al pie de esta pagina. Eche llave a la guillotina y quite la llave cuando la maquina no esta en operacion; vea “Corriente electrica”. Asegurese de que la guillotina este debidamente a tierra. Vea “Conexion de la fuerza electrica”. Verifique el voltaje y asegurese de que este sea suficiente para el debido funcionamiento de la guillotina. Preste atencion a todas las placas con advertencias instaladas en esta guillotina. No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora. TENGA SUMO CUIDADO al tocar y cambiar la cuchilla. Heridas severas y hasta desmembramiento pueden resultar del manejo sin cuidado o negligente. El suelo alrededor de la guillotina debe mantenerse despejado y libre de recortes, desperdicios, aceite y grasa. Al haber la necesidad de reemplazar partes hidraulicas, afloje todas las conexiones poco a poco para dejar escapar la presion. Jamas debe aflojarse conexiones mientras la maquina este andando. Si la guillotina empezara a sonar o trabajar diferentemente a lo acostumbrado, desconectela y consulte la seccion “Troubleshooting” (Reparador) de este manual. Si no es posible corregir el problema, llame a su servicio autorizado para que le examinen la maquina. PELIGRO DE MACHUQUE - Mantenga manos y dedos fuera de la agarradera mientras sujeta el papel. Use el calibrador trasero y su rueda de mano para empujar el papel cortado. NO PONGA SUS MANOS BAJOLA CUCHILLA O AREA DE LA AGARRADERA. NO OPERE SIN LAS GUARDAS PROTECTORAS!

¡ OJO ! PRECAUCION -

Como proceder para desconectar

la corriente electrica.

Para maxima seguridad durante ajustes y reparaciones de su maquina, verifique bien que el interruptor principal de control de corriente al cual la maquina esta conectada, este desconectado. El interruptor deba ser puesto en la posicion “OFF” (desconectado) y se debe poner un candado en la anilla. La llave del candado debe ser guardada por la persona que estara efectuando los trabajos de servicio o de reparacion en la guillotina.

Desconecte la corriente electrica antes de proceder a hacer cualquier ajuste o reparacion o de efectuar el engrase en cualquier maquina.

3.0 Maintenance Guide

NOTICE

The instructions on the following pages are for the use of trained service personnel only!

Attempting to perform repair and replacement procedures without proper training may cause machine damage or operator injury!

PARTS CUSTOMERS: The Challenge Machinery Company provides parts with the express understanding that they are to replace parts found missing or no longer serviceable on equipment designed and/or manufactured by Challenge. The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge products, and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company. Any modification or alteration of any Challenge product will void any remaining warranty.

3.1 Routine Maintenance (All Models)

DISCONNECT POWER before making any adjustments or lubricating. See page 6, SAFETY PRECAUTIONS, for Power Lockout Procedure.

A clean, lubricated machine will run longer, smoother, cut more accurately, with less downtime and fewer costly repairs. Schedule lubrication both early in the day and early in the week. This allows the lubricants to work into the machine. Lubrication at the end of the day or week allows the lubricants to run off without as much benefit to the machine. The following guidelines will help you set up a regular maintenance schedule:

Clean — Clean off old, dirty excess grease. Remove the top cover and clean accumulated dust off knife bar and gib areas. Built-up dust can increase wear to components.

Hardware — Remove top cover and bottom cover to check all nuts and bolts for tightness. Loose hardware is the cause of most component wear and in the electrical area could cause short circuits and/or shock.

Lubrication — See section 3.3 page 11

Backgauge Squaring — See section 3.5.1 page 13

Knife Bar Gib Adjustment — See section 3.5.3 page 16

Backgauge Accuracy Adjustment — See Section 3.5.2 page 14

3.2 Cleaning (All Models)

Before cleaning inside machine, turn power off and disconnect power cord.

The front table should be wiped down periodically. Use a non-abrasive cleaner along with a protective wax.

The rear table cover and front shield may be cleaned with glass cleaner or a mild water based detergent. Some petroleum-based solvents may damage the Plexiglas.

The display panel should be cleaned with a mild water based detergent applied to a damp cloth or paper towel. Do not use petroleum-based solvents as they will damage the display.

The machine’s exterior should be cleaned with a non-abrasive water based detergent applied to a damp cloth.

Always be careful when cleaning around safety warning labels. Use limited amounts of cleaners in those areas.

3.3 Lubrication (All Models)

Send the clamp down, then turn off the power. Disconnect the power cord, remove and disconnect the display panel, and remove the top cover. Wipe off any old or excess grease. Use any brandname type of grease and apply to the areas shown in Figure 2. It may be helpful to use a small brush to apply grease.

3.3.2 Backgauge Lead Screw and Guide Shaft

Remove the rear bottom cover. Use any brand-name type of grease or light oil to lubricate backgauge lead screw and guide shaft (Figure 3, page 12). It may be helpful to use a small brush to apply grease. Note: the lead screw may be lubricated with grease or oil. Oil has a tendency to run off and must be lubricated more frequently; grease tends to collect paper dust and must be cleaned off periodically.

3.4 Accessing the Electrical Panel (All Models)

SHOCK HAZARD, CAN CAUSE SEVERE INJURY OR DEATH. DISCONNECT POWER before accessing the electrical panel. See page 6, SAFETY PRECAUTIONS, for Power Lockout Procedure.

To access the electrical panel for electrical troubleshooting, electrical adjustments, or for access to the inside of the machine, open the panel as shown in Figure 4 below. First disconnect power cord. Then remove the front two panel screws. The panel will pivot down. The panel can now slide forward by tilting the panel up slightly and then pulling forward.

1. Remove front (2) screws.
2. Tilt panel down.
3. Slide panel forward.

3.5 Adjustments

Some of the following tests require the machine to be operational for checking and adjusting. Be very careful that tools and other people are clear of moving parts and that the cutter is not accidentally operated while adjustments are being made. Whenever possible, disconnect the power and lock it out (see SAFETY PRECAUTIONS, page 6) unless the directions specifically require the machine to be powered.

3.5.1 Squaring the Backgauge (All Models)

To test if the backgauge is square, place a small lift of paper against the left side of the backgauge (but not against the side guide) and make a cut. Now, leave the backgauge in the same position, flip the lift over and push it against the right side of the backgauge (but not against the side guide). Make another cut to see if any of the paper will trim off (Figure 5). Run two checks, one starting on the left and moving to the right; the other, moving from the right to the left. If paper is trimmed in either sequence, the backgauge is out of square.

To square the backgauge:

1. Make sure the backgauge gibs are set properly (see section 3.5.6 , page 18).
2. Remove the rear Plexiglas table cover.
3. Loosen the jam nuts on the backgauge adjusting screws (Figure 6, page 14).

Backgauge Adjusting Screws and Jam Nuts

Backgauge Adjusting Screws and Jam Nuts

4. Back off the adjusting screw on the side that the trim occurred, then tighten the other screw.
5. Tighten jam nuts and make another test. Continue to adjust and test until no trim occurs when testing either sequence.
6. Replace the rear Plexiglas table cover.

Note: Once the backgauge is square, check the backgauge accuracy (see Section 3.5.2 below) to make sure it is accurate.

3.5.2 Backgauge Accuracy Adjustment (Models: SA and A)

If the backgauge position readout does not match the actual measurement between the knife and the backgauge, the accuracy can be adjusted. The accuracy can be checked by the following procedure:

NOTE: The backgauge should be squared before attempting to adjust the accuracy. (See Section 3.5.1 , page 13).

1. Place a 1/4 to 1/2” lift of 8-1/2 x 11” paper against the center of the backgauge.
2. Using the backgauge position readout, bring the lift up to the 10.00” position and make a cut. Then move the backgauge up to 5.00” and make another cut.
3. Take a sheet from the center of each lift and compare them to each other. The cutter will always space accurately between cuts (in this case the 10” and 5” cuts) whether the overall accuracy is correct of not (Figure 7, page 15). The front stack will be a true 5”, but the paper left against the backgauge will not be if the backgauge position is inaccurate.

4. The backgauge accuracy can be corrected by adjusting the preset screw attached to the bottom of the backgauge nut assembly (Figure 8).

Preset Screw

Turn off power and disconnect the power cord. Remove the rear bottom cover. Place a 3/16” Allen wrench in the preset screw and hold in position while loosening the jam nut. Now adjust the screw as follows:

If rear pile is short (less than 5”), turn screw out (counterclockwise). If rear pile is long (more than 5”), turn screw in (clockwise).

1/4 turn = .012” backgauge adjustment 1/3 turn = .016 (1/64”) 1/2 turn = .024” 2/3 turn = .032” (1/32”) 1 turn = .048”

5. Replace bottom cover and turn on power. Note: If power was not off, reset power now or reading may be false. Bring the backgauge to the front to reset the display and make another test. Repeat adjustment procedure if necessary.

3.5.3 Backgauge Accuracy Adjustment (Models: AEP)

Refer to the Spartan 185 AEP Operator’s Manual.

3.5.4 Knife Bar Gib Adjustments (All Models)

1. Send the knife to the “down” position by making a cut and when the knife reaches the table, continue to hold the left cut button while releasing the right cut button and switching off the power. Then disconnect power cord.
2. Remove and disconnect the display panel, then remove the top cover.
3. Loosen the gib screw jam nuts on all gib screws EXCEPT THE TOP SCREW on each side (Figure 9).

Gib Retaining Screw

4. Tighten all gib screws EXCEPT THE TOP SCREW on each side (these should be done when the knife is up). Tighten so that screws are just snug then add a 1/8 turn. Hold screws in position with tool then tighten jam nuts.
5. Replace top cover and display panel, plug in power cord, and turn power on. Knife and clamp will return to “up” position.
6. Disconnect power cord, remove display and top cover, and repeat gib screw adjustment procedure for the TOP GIB SCREW on each side.
7. Replace top cover and display panel.

3.5.5 Knife Leveling Adjustment (All Models)

If knife cuts through one side of paper and not the other, the knife level may need adjustment. First check to make sure the knife is installed in the correct position by looking through the viewing holes in the knife bar (Figure 10, page 17). If the knife is not all the way up on both sides, loosen the knife screws and use knife lifter assembly to raise knife up tight. Then tighten screws and recheck by cutting through paper.

Knife Adjusting Screw

If knife is cutting deeper on one side than the other, use the following procedure to adjust:

1. Flip the cut stick to a new position and raise the knife depth by several turns of the knife adjusting screw (Figure 10).
2. Slightly loosen the left-most knife screw only (but keep somewhat snug).
3. Place a few sheets of paper over the entire cut stick, and make a cut. Adjust the knife depth and continue to make cuts until the knife begins to cut through the bottom sheet of paper on either side.
4. Once the knife begins to cut through the bottom sheet on one side, leave the knife down by holding in the left cut button while releasing the right cut button and turning off power.
5. Disconnect power cord, remove and disconnect the display panel, then remove the top cover.
6. Slightly loosen the remaining (5) knife screws, keeping them somewhat snug.
7. Adjust the knife leveling screw (Figure 11) that corresponds with the side of the knife which does not cut all the way through. Tug on the paper while adjusting and stop when the bottom sheet is cut all the way through.

8. Tighten the (5) accessible knife screws, replace top cover and display panel, restore power to machine, raise knife up by turning on power switch, and tighten (1) remaining knife screw.

3.5.6 Backgauge Gib Adjustments (All Models)

If the backgauge does not stay square or moves up and down or back and forth when jogging paper against it, the backgauge gib screws may be loose or worn.

To Adjust:

1. Turn off the power and disconnect the power cord.
2. Remove rear bottom cover.
3. Loosen the two outside gib screw jam nuts (Figure 12).

Backgauge Gib Screw and Jam Nut

Backgauge Gib Screw and Jam Nut

4. Tighten the two nylon set screws until they just touch the guide. Do not over-tighten or they could cause the backgauge to bind. Lock in position with jam nuts. The center screw is a spring loaded plunger and should not be adjusted.
5. Run the backgauge back and forth the length of the table and check for any binding. Readjust if necessary. Replace the bottom cover.

3.5.7 Lead Screw Collars (Models: SA and A)

Any play in the backgauge lead screw may cause inaccuracies in backgauge position display. Excessive play can be eliminated by adjusting the lead screw collars as follows:

1. Turn off the power and disconnect the power cord.
2. Open electrical panel on bottom of machine and slide forward (See Section 3.4 Accessing the Electrical Panel, page 12).
3. Turn front hand wheel counterclockwise until backgauge is tight against back of machine and rear collar is tight against the mounting block.
4. Loosen set screw in FRONT collar only (Figure 13, page 19), slide and hold collar tight against mounting block, then tighten set screw.

5. Turn front hand wheel back and forth to make sure it turns freely with no excess play.
6. Replace electrical panel cover.

3.5.8 Line Light Adjustment (All Models)

The line light can be adjusted if necessary as follows:

1. Remove and disconnect the display panel, then remove the top cover.
2. Loosen the three line light mounting screws (Figure 14).

Line Light Mounting Screws

3. Place a white sheet of paper or papers over the entire cut stick and turn the power on to activate the line light. Note: 24V is being supplied to line light board while power is on.
4. Slide the line light assembly forward or backward to get a single, crisp line.
5. Tighten the screws and turn power off. Replace top cover and display panel.

3.5.9 Front Guard Switch Adjustment (All Models)

The front guard interlock switches must be adjusted correctly in order for machine to function properly and safely.

To adjust:

1. Turn off the power and disconnect the power cord.
2. Remove and disconnect the display panel, then remove the top cover.
3. Loosen (2) screws that mount the front guard switches (Figure 15) and slide the switches forward or backward until the actuator lines up with the flat on the hinge rod (Figure 15). Leave a very slight gap (about the thickness of a strip of paper) between the actuator and flat.

Mounting Screws

4. Tighten screws, replace top cover and display panel.
5. Perform test found on the back page of the Operator’s Manual to make sure machine works properly.

3.5.10 Knife/Clamp Sequence Adjustment (Models: A and AEP)

During a normal cut cycle, the clamp moves down until it reaches paper or the table. Once this happens, the knife begins to come down, and the rest of the cycle is completed. However, if the sequence adjustment screw is not set correctly, the cut sequence will not function properly. Use the following chart to determine if adjustments need to be made.

Symptom When the cut buttons are pressed, the clamp starts to move but stops before coming down, and then the knife comes down. When the cut buttons are pressed, the clamp comes down all the way, but the clamp motor does not shut off and the knife does not come down.

Solution Rotate the Sequence Adjustment Screw CLOCKWISE.

Rotate the Sequence Adjustment Screw COUNTER-CLOCKWISE.

Make necessary adjustments by turning the Sequence Adjustment Screw (Figure 16) located on the electrical panel (See Section 3.4 Accessing the Electrical Panel, page 12).

CCW

3.5.11 Clamp-Up Limit Switch Adjustment (Models: A and AEP)

The clamp-up limit switch determines where the clamp stops in the “up” position. If the clamp stops too high or too low, adjust as follows:

1. Turn off the power and disconnect the power cord.

Attempting to adjust this limit switch or to move the clamp away from the limit switch with out disconnecting power could cause the clamp motor to inadvertently start up and cause severe injury. It is extremely important to disconnect power while making this adjustment.

2. Remove and disconnect the display panel, then remove the top cover.
3. MAKE SURE POWER IS DISCONNECTED (see caution above) and manually move the clamp down by first disengaging the motor brake (Figure 17), and then rotating the drive belt or pulleys by hand. Drive Belt

4. Loosen bracket mounting screws (Figure 18), and slide bracket up or down, depending on the type of adjustment needed. Lowering the bracket will lower the “up” position of the clamp, raising the bracket will raise the “up” position of the clamp. Then tighten screws, and also check to make sure the screws mounting the switch to the bracket are tight.

Note: Applying temporary thread lock to bracket mounting screws will help prevent screws from coming loose during operation.

Bracket Mounting Screws

Clamp Up Limit Switch

5. Engage motor brake (Figure 17, page 21). VERY IMPORTANT – do not skip this step. Damage to machine could result if the motor brake is not engaged prior to running.
6. Replace top cover and display panel. Turn on power and make a cut. Check position of clamp in “up” position – USE CAUTION, THE KNIFE EDGE IS VERY SHARP. The edge of a new knife should be above the bottom of the clamp when the knife and clamp are in the “up” positions. If the knife edge is below the clamp, repeat the adjustment procedure, moving the bracket slightly down to allow the clamp to stop below the edge of the knife. Or it may be necessary to adjust the knife-up limit switch (see Section 3.5.12 Knife-Up Limit Switch Adjustment, page 22). Also, the clamp should not be allowed to travel all the way to its upper stops, as this could cause damage to the clamp mechanism. This would also require the bracket to be adjusted down.

3.5.12 Knife-Up Limit Switch Adjustment (All Models)

If the knife-up limit switch becomes loose or needs adjustment, adjust as follows:

1. Turn off the power and disconnect the power cord.
2. Remove rear bottom cover.
3. If the knife pull-down gear is disengaged, engage it now. See Section 3.5.14 Re-engaging the Knife Pull-Down Gear, page 24.
4. Loosen bracket mounting screws (Figure 19), and slide bracket such that mounting screws become located in the center of the slots. Then tighten screws, and check to make sure screws mounting switch are tight also.

Note: Applying temporary thread lock to bracket mounting screws will help prevent screws from coming loose during operation.

5. Replace bottom cover. Turn on power and make a cut. Check position of knife – USE CAUTION, THE KNIFE EDGE IS VERY SHARP. The edge of a new knife should be above the bottom of the clamp when the knife and clamp are in the “up” positions. If the knife edge is below the clamp, repeat the adjustment procedure, moving the bracket slightly in the direction that allows the knife to come up further. NOTE: The knife should not be able to come up so far that the gears become disengaged – or damage to the machine could result.

3.5.13 Knife-Down Limit Switch Adjustment (All Models)

The down limit switch is normally adjusted by the operator from the exterior of the machine. No internal adjustments can be made, but the switch can be checked to ensure that it is functioning properly.

To check switch assembly:

1. Turn off the power and disconnect the power cord.
2. Remove rear bottom cover.
3. Check all bracket and switch hardware to make sure they are tight (Figure 20).

4. Check to make sure the switch bracket slides freely on the mounting bracket.
5. Check condition of spring.
6. Replace bottom cover.

3.5.14 Re-engaging the Knife Pull-Down Gear (All Models)

If the knife pull-down gear becomes disengaged, the following procedure must be followed in order to properly re-engage it:

1. Turn off the power and disconnect the power cord.
2. Remove rear bottom cover. It may be helpful to lower electrical panel and slide forward (see Section 3.4 Accessing the Electrical Panel, page 12).
3. Disengage the motor brake by holding the brake lever either up or down (Figure 21).
4. With the brake disengaged, move the gears in the directions shown in Figure 21. The smaller gear has a small stub on it which can be used to turn the gear using a pair of pliers or locking pliers if necessary. If the larger gear cannot be moved by hand, tap on it with a rubber hammer or carefully pry it with a long bar. Be very careful not to damage the gear teeth. Rotate the gears so that at least one whole tooth is engaged (Figure 22, page 25).

5. Release the brake lever to its normal position.
6. Check to make sure the up and down limit switches are positioned correctly to prevent gears from becoming disengaged again (See Section 3.5.12 page 22 and Section 3.5.13 page 23).
7. Replace bottom covers.

3.6 Troubleshooting

Problem

1. The machine will not power up – no display, no line light, and machine will not cycle.

Possible Cause

a) Power cord is disconnected.

b) Main power switch/circuit breaker is off.

c) Blown fuse on main circuit board.

d) Disconnected wires inside machine.

e) No power at electrical outlet.

2. Display and line light are on, but machine will not cycle.

a) Front guard is open.

b) Front guard has not been opened and closed since previous cut cycle.

c) Front guard switch needs adjustment.

d) Knife limit switches need adjustment.

e) Clamp motor breaker switch has tripped.

f) Knife/clamp sequence needs adjustment

g) Disconnected wires inside machine.

h) Faulty cut button.

3. Power is on, but backgauge display is blank.

i) Faulty main circuit board.

a) Disconnected wires inside machine.

4. Backgauge display shows: “----“.

b) Faulty display circuit board.

a) Backgauge has not been preset.

5. Power is on, but line light does not light up.

a) Disconnected wires inside machine.

6. Backgauge display is inaccurate.

b) Faulty line light circuit board.

a) Backgauge accuracy needs adjustment.

b) Encoder malfunction.

c) Faulty display circuit board.

Solution

a) Plug in cord.

b) Turn power switch/circuit breaker on.

c) Check fuse, replace if blown.

d) Check for wires that are disconnected from main circuit board, power cord, etc.

e) Check outlet. Repair or use another outlet.

a) Close front guard.

b) Open and close front guard.

c) See Section 3.5.9 Front Guard Switch Adjustment, page 20.

d) See 3.5.12 Knife-Up Limit Switch Adjustment, page 22 and 3.5.13 Knife-Down Limit Switch Adjustment, page 23.

e) Reset breaker switch located on outside of electrical panel.

f) See 3.5.10 Knife/Clamp Sequence Adjustment, page 20.

g) Check for wires that are disconnected from main circuit board, cut buttons, etc.

h) Check continuity of cut buttons at circuit board connection. Replace if necessary. i) Replace main circuit board.

a) Check for wires that are disconnected from main circuit board, display circuit board, etc.

b) Replace display circuit board.

a) Preset Backgauge by bringing backgauge to front of machine (refer to Operator’s Manual).

a) Check for wires that are disconnected from main circuit board, line light circuit board, etc.

b) Replace line light circuit board.

a) See Section 3.5.2 Backgauge Accuracy Adjustment, page 14.

b) Check connection between encoder and backgauge lead screw at rear of machine, or replace encoder.

c) Replace display circuit board.

Problem

7. Knife cuts deeper on one side than the other.

Possible Cause

a) Knife is not seated all the way up in knife bar.

b) Knife level is not set properly

8. The machine strains through a cut.

b) Inadequate power source.

9. Concave cutting – ends wide, center narrow.

10. Concave cutting – variation from top to bottom.

a) Excessive moisture at edges of paper.

a) Knife dull or incorrectly ground.

11. Motor runs at start up and does not stop running.

12. Knife or Clamp coasts after motor stops.

a) Knife up limit switch out of adjustment.

13. During a cycle, the clamp starts to move but stops before coming down, and then the knife comes down. (SA/AEP)

14. During a cycle, the clamp comes down all the way, but the clamp motor does not shut off and the knife does not come down. (SA/AEP)

a) Motor brake is malfunctioning or worn out.

a) Knife/Clamp out of sequence

a) Knife/Clamp out of sequence

Solution

a) Loosen knife screws and use knife lifter assembly to raise knife up tight.

b) See Section 3.5.5 Knife Leveling Adjustment, page 16.

a) Change the knife with a new or sharpened one. See Operator’s Manual for knife changing information and instructions.

b) The electrical outlet may not have sufficient power if other equipment is operating on the same line. Check voltage and/or try another outlet on a different line.

a) Keep paper in dry location.

a) Change the knife with a new or sharpened one. See Operator’s Manual for knife changing information and instructions.

a) See 3.5.12 Knife Up Limit Switch Adjustment, page 22.

a) Replace motor brake. See Parts Lists in this manual for part number. Replacement instructions included with part.

a) See 3.5.10 Knife/Clamp Sequence Adjustment (Models: A and AEpage 20.

a) See 3.5.10 Knife/Clamp Sequence Adjustment (Models: A and AEpage 20.

PART NO. 47053 56552 60115 63047 63100 63201 63202 63203 63208 63215 63216 63219 11288-5 47214-2 A-10081-4 E-2467 E-1152-104 EE-2534-3 H-21S-250-0750 H-6417-6 H-6424-4 H-6424-6 H-6890-606 H-6909-508 H-6910-406 H-6918-404 H-6918-410 H-6918-604 H-6918-606 H-6938-406 H-6940-412 H-7321-4 H-7321-6 H-7327-8 H-7327-12 S-1681-3 S-1781-135 S-2021-2

DESCRIPTION COUPLING BALL BEARING- 3/8 X .875 ADJUSTABLE PILLOW BLOCK

HAND WHEEL - 4 INCH BASE WELDMENT GUIDE ROD BRACKET- FRONT GUIDE SHAFT

BACKGAUGE CARRIER ENCODER PLATE LEADSCREW- MANUAL BACKGAUGE LEADSCREW NUT- MANUAL BACKGAUGE PILLOW BLOCK BRACKET

NYLON WASHER SHOULDER WASHER SPLIT COLLAR ENCODER STANDOFF ENCODER CABLE

ROLL PIN - 1/4 X 3/4 NUT - 3/8-16 HEX

NUT - 1/4-20 HEX JAM NUT - 3/8-16 HEX JAM

SCREW - 3/8-16 X 3/4 NYLON SOC SET

SCREW - 5/16-18 X 1" FLAT HEAD CAP

SCREW - 1/4-20 X 3/4 BUTTON HEAD CAP

SCREW - 1/4-20 X 1/2 SOCKET HEAD CAP

SCREW - 1/4-20 X 1-1/4 SOCKET HEAD CAP

SCREW - 3/8-16 X 1/2 SOCKET HEAD CAP

SCREW - 3/8-16 X 3/4 SOCKET HEAD CAP

SCREW - 1/4-20 X 3/8 CUP SOC SET

SCREW - 1/4-20 X 3/4 FLAT SOC SET WASHER - 1/4 SAE PLAIN

WASHER - 3/8 SAE PLAIN WASHER - 1/4 MEDIUM LOCK

WASHER - 3/8 MEDIUM LOCK WASHER- WAVE SPRING FRONT LABEL - 185 SA

SPRING PLUNGER

QTY

PART NO. 47053 56552 60115 63047 63100 63201 63202 63203 63208 63215 63216 63219 11288-5 47214-2 A-10081-4 E-2467 E-1152-104 EE-2534-3 H-21S-250-0750 H-6417-6 H-6424-4 H-6424-6 H-6890-606 H-6909-508 H-6910-406 H-6918-404 H-6918-410 H-6918-604 H-6918-606 H-6938-406 H-6940-412 H-7321-4 H-7321-6 H-7327-8 H-7327-12 S-1681-3 S-1781-141 S-2021-2

DESCRIPTION COUPLING BALL BEARING- 3/8 X .875 ADJUSTABLE PILLOW BLOCK

HAND WHEEL - 4 INCH BASE WELDMENT GUIDE ROD BRACKET- FRONT GUIDE SHAFT

BACKGAUGE CARRIER ENCODER PLATE LEADSCREW- MANUAL BACKGAUGE LEADSCREW NUT- MANUAL BACKGAUGE PILLOW BLOCK BRACKET

NYLON WASHER SHOULDER WASHER SPLIT COLLAR ENCODER STANDOFF ENCODER CABLE

ROLL PIN - 1/4 X 3/4 NUT - 3/8-16 HEX

NUT - 1/4-20 HEX JAM NUT - 3/8-16 HEX JAM

SCREW - 3/8-16 X 3/4 NYLON SOC SET

SCREW - 5/16-18 X 1" FLAT HEAD CAP

SCREW - 1/4-20 X 3/4 BUTTON HEAD CAP

SCREW - 1/4-20 X 1/2 SOCKET HEAD CAP

SCREW - 1/4-20 X 1-1/4 SOCKET HEAD CAP

SCREW - 3/8-16 X 1/2 SOCKET HEAD CAP

SCREW - 3/8-16 X 3/4 SOCKET HEAD CAP

SCREW - 1/4-20 X 3/8 CUP SOC SET

SCREW - 1/4-20 X 3/4 FLAT SOC SET WASHER - 1/4 SAE PLAIN

WASHER - 3/8 SAE PLAIN WASHER - 1/4 MEDIUM LOCK

WASHER - 3/8 MEDIUM LOCK WASHER- WAVE SPRING FRONT LABEL - 185A/AEP SPRING PLUNGER

QTY

PART NO. 47053 56355 56552 56563 63100 63201 63202 63203 63205 63206 63207 63208 63211 63212 63213 63214 63218 63220 63221 47214-2 A-11202 A-10081-4 E-2467 E-1152-104 E-1600-167 E-1837-3 E-2204-1 EE-2534-3 H-21S-250-0750 H-21S-250-1500 H-6417-6 H-6417-N10 H-6423-N4 H-6424-4 H-6424-6 H-6890-606 H-6909-508 H-6910-610 H-6918-404 H-6918-410 H-6918-604 H-6918-606 H-6918-44006 H-6918-102403 H-6918-102404 H-6918-102424 H-6940-412 H-6940-102404 H-7321-4 H-7321-6 H-7321-N4 H-7321-N10 H-7322-8 H-7327-8 H-7327-12 H-7327-N10 S-1193-37 S-1781-141 S-2021-2

DESCRIPTION

COUPLING PROXIMITY BKT BALL BEARING- 3/8 X .875 TIMING PULLEY- 20 GROOVE BASE WELDMENT GUIDE ROD BRACKET- FRONT GUIDE SHAFT BACKGAUGE CARRIER LEADSCREW - POWER BACKGAUGE LEADSCREW NUT - POWER BACKGAUGE TIMING PULLEY- 40 GROOVE, XL ENCODER PLATE FRONT PILLOW BLOCK ASSEMBLY PROXIMITY ACTUATOR- BACKGAUGE TORSION SPRING ACTUATOR KNOB PILLOW BLOCK BRACKET CONTROL KNOB SHAFT SHOULDER WASHER TIMING BELT- 160XL038 SPLIT COLLAR ENCODER STANDOFF MOTOR- 1/15 HP, 90 VDC POTENTIOMETER PROXIMITY SWITCH ENCODER CABLE ROLL PIN - 1/4 X 3/4 ROLL PIN - 1/4 X 1-1/2 NUT - 3/8-16 HEX NUT - #10-24 HEX NUT - #4-40 HEX KEP NUT - 1/4-20 HEX JAM NUT - 3/8-16 HEX JAM SCREW - 3/8-16 X 3/4 NYLON SOC SET SCREW - 5/16-18 X 1" FLAT HEAD CAP SCREW - 3/8-16 X 1-1/4 BUTTON HEAD CAP SCREW - 1/4-20 X 1/2 SOCKET HEAD CAP SCREW - 1/4-20 X 1-1/4 SOCKET HEAD CAP SCREW - 3/8-16 X 1/2 SOCKET HEAD CAP SCREW - 3/8-16 X 3/4 SOCKET HEAD CAP SCREW - #4-40 X 3/4 SOCKET HEAD CAP SCREW - #10-24 X 3/8 SOCKET HEAD CAP SCREW - #10-24 X 1/2 SOCKET HEAD CAP SCREW - #10-24 X 3 SOCKET HEAD CAP SCREW - 1/4-20 X 3/4 FLAT SOC SET SCREW - #10-24 X 1/4 FLAT SOC SET WASHER - 1/4 SAE PLAIN WASHER - 3/8 SAE PLAIN WASHER - #4 SAE PLAIN WASHER - #10 SAE PLAIN WASHER - 1/2 POLISHED WASHER - 1/4 MEDIUM LOCK WASHER - 3/8 MEDIUM LOCK WASHER - #10 MEDIUM LOCK E-RING - 3/8" FRONT LABEL - 185A/AEP SPRING PLUNGER

QTY

PART NO. 63002 63018 63062 63063 63064 63066 63067 63086 35048-22 47136-11 E-1152-107 E-3112-1 E-3112-2 H-6910-404 H-6910-405 H-6910-404SS H-6913-610 H-6918-428 H-6918-63208 H-7321-4 H-7322-4 H-7324-N6 H-7327-8 H-7327-12 S-1694 S-1073-75

DESCRIPTION GEARBOX ASSEMBLY PULL-DOWN LINK LOWER LIMIT SWITCH BRACKET SWITCH ADJUSTMENT BRACKET

UPPER LIMIT SWITCH BRACKET SLIDER BRACKET PIN - LOWER PULL DOWN ACTUATOR SPRING SPRING

STANDOFF MICROSWITCH MICROSWITCH SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP

SCREW - 1/4-20 X 5/8 BUTTON HEAD CAP

SCREW - 1/4-20 X 1/2 BUT. HEAD CAP STAINLESS

SCREW - 3/8-16 X 1-1/4 HEX HEAD CAP

SCREW - 1/4-20 X 3-1/2 SOCKET HEAD CAP

SCREW - #6-32 X 1 SOCKET HEAD CAP WASHER - 1/4 SAE PLAIN

WASHER - 1/4 POLISHED WASHER - #6 INT TOOTH WASHER - 1/4 MEDIUM LOCK

WASHER - 3/8 MEDIUM LOCK TYRAP RETAINING RING

QTY

4.0 Parts Lists

4.5 Main Asm. - Bottom Side Electrical (Models: SA, 120V, 60 Hz)

63000 Sheet 3

Electro-Magnet Coil From Power Panel

Seeelec.Diag.For

Placement Of Ground

Connectors

Set Such That End Of Set Screw

Is1/32Abovetablesurface

PART NO. 63084 63085 47214-1 E-3073 E-1736-2 E-3073-3 E-3074-3 EE-3154 EE-3163 H-6424-4 H-6424-6 H-6910-404 H-6910-408 H-6940-632 H-7324-8 H-7327-8 S-1350-16 S-1694-1

DESCRIPTION SLIDER BRACKET - RH SLIDER BRACKET - LH SHOULDER WASHER PUSHBUTTON SWITCH QUENCHARC

PUSHBUTTON SWITCH CIRCUIT BREAKER AND ON/OFF SWITCH, 20A

ELEC. PANEL - 185 SA - 120V - 60HZ POWER CORD - 120V

NUT - 1/4-20 HEX JAM NUT - 3/8-16 HEX JAM

SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP

SCREW - 1/4-20 X 1 BUTTON HEAD CAP

SCREW - 3/8-16 X 2 FLAT SOC SET WASHER - 1/4 INT TOOTH

WASHER - 1/4 MEDIUM LOCK STRAIN RELIEF BUSHING TYRAP

QTY

4.0 Parts Lists

4.6 Main Asm. - Bottom Side Electrical (Models: A/AEP, 120V, 60 Hz)

Electro-Magnet Coil From Power Panel

See Elec.Diag.For

Placement Of Ground

Connectors

Set Such That End Of Set Screw

IS 1/32° ABOVE TABLE SURFACE.

WhenImage Matters.

PART NO. 63084 63085 47214-1 E-3073 E-3117 E-1736-2 E-2416-5 E-2709-3 E-3073-1 E-3073-3 E-3074-3 EE-3133 EE-3163 H-6424-4 H-6424-6 H-6910-404 H-6910-408 H-6918-102404 H-6940-632 H-7324-8 H-7327-8 H-7327-N10 S-1350-16 S-1694-1

DESCRIPTION SLIDER BRACKET - RH SLIDER BRACKET - LH SHOULDER WASHER PUSHBUTTON SWITCH

BOOT - RUBBER, MOTOR CAPACITOR QUENCHARC CAPACITOR - 80 MFD BRACKET - CAPACITOR

PUSHBUTTON SWITCH PUSHBUTTON SWITCH CIRCUIT BREAKER AND ON/OFF SWITCH, 20A

ELEC. PANEL - 185 A/AEP - 120V - 60HZ POWER CORD - 120V

NUT - 1/4-20 HEX JAM NUT - 3/8-16 HEX JAM

SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP

SCREW - 1/4-20 X 1 BUTTON HEAD CAP

SCREW - #10-24 X 1/2 SOCKET HEAD CAP

SCREW - 3/8-16 X 2 FLAT SOC SET WASHER - 1/4 INT TOOTH

WASHER - 1/4 MEDIUM LOCK WASHER - #10 MEDIUM LOCK STRAIN RELIEF BUSHING TYRAP

QTY

4.0 Parts Lists

4.7 Main Asm. - Bottom Side Electrical (Models: SA, 230V, 60 Hz)

Electro-Magnet Coil From Power Panel

See Elec. Diag.For

Placementof Ground

Connectors

Set Such That End Of Set Screw

IS 1/32*ABOVE TABLE SURFACE.

PART NO. 63084 63085 47214-1 E-3073 E-1736-2 E-3073-3 E-3074-4 EE-2778 EE-3154-1 H-6424-4 H-6424-6 H-6910-404 H-6910-408 H-6940-632 H-7324-8 H-7327-8 S-1350-16 S-1694-1

DESCRIPTION SLIDER BRACKET - RH SLIDER BRACKET - LH SHOULDER WASHER PUSHBUTTON SWITCH QUENCHARC

PUSHBUTTON SWITCH CIRCUIT BREAKER AND ON/OFF SWITCH, 12A POWER CORD - 120V

ELEC. PANEL - 185 SA - 230V - 50/60 NUT - 1/4-20 HEX JAM

NUT - 3/8-16 HEX JAM SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP

SCREW - 1/4-20 X 1 BUTTON HEAD CAP

SCREW - 3/8-16 X 2 FLAT SOC SET WASHER - 1/4 INT TOOTH

WASHER - 1/4 MEDIUM LOCK STRAIN RELIEF BUSHING TYRAP

QTY

4.0 Parts Lists

4.8 Main Asm. - Bottom Side Electrical (Models: A/AEP, 230V, 60 Hz)

Electro-Magnet Coil From Power Panel

Seeelec.Diag.For

Placement Of Ground

Connectors

Set Such That End Of Set Screw

IS1/32ABOVE TABLE SURFACE.

PART NO. 63084 63085 47214-1 E-3073 E-3117 E-1736-2 E-2416-5 E-2709-3 E-3073-1 E-3073-3 E-3074-4 EE-2778 EE-3133-1 H-6424-4 H-6424-6 H-6910-404 H-6910-408 H-6918-102404 H-6940-632 H-7324-8 H-7327-8 H-7327-N10 S-1350-16 S-1694-1

DESCRIPTION SLIDER BRACKET - RH SLIDER BRACKET - LH SHOULDER WASHER PUSHBUTTON SWITCH

BOOT - RUBBER, MOTOR CAPACITOR QUENCHARC CAPACITOR - 80 MFD BRACKET - CAPACITOR

PUSHBUTTON SWITCH PUSHBUTTON SWITCH CIRCUIT BREAKER AND ON/OFF SWITCH, 12A POWER CORD - 120V

ELEC. PANEL - 185 A/AEP - 230V - 50/60 NUT - 1/4-20 HEX JAM

NUT - 3/8-16 HEX JAM SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP

SCREW - 1/4-20 X 1 BUTTON HEAD CAP

SCREW - #10-24 X 1/2 SOCKET HEAD CAP

SCREW - 3/8-16 X 2 FLAT SOC SET WASHER - 1/4 INT TOOTH

WASHER - 1/4 MEDIUM LOCK WASHER - #10 MEDIUM LOCK STRAIN RELIEF BUSHING TYRAP

QTY

4.0 Parts Lists

4.9 Main Asm. - Bottom Side Electrical (Models: SA, 230V, 50 Hz)

63000 Sheet 3

Electro-Magnet Coil From Power Panel

See Elec. Diag. For

Placementof Ground

Connectors

Set Such That End Of Set Screw

IS 1/32" ABOVE TABLE SURFACE.

PART NO. 63084 63085 47214-1 E-3073 E-1736-2 E-3073-3 E-3074-4 EE-2778-1 EE-3154-1 H-6424-4 H-6424-6 H-6910-404 H-6910-408 H-6940-632 H-7324-8 H-7327-8 S-1350-16 S-1694-1

DESCRIPTION SLIDER BRACKET - RH SLIDER BRACKET - LH SHOULDER WASHER PUSHBUTTON SWITCH QUENCHARC

PUSHBUTTON SWITCH CIRCUIT BREAKER AND ON/OFF SWITCH, 12A POWER CORD - 230V EURO

ELEC. PANEL - 185 SA - 230V - 50/60 NUT - 1/4-20 HEX JAM

NUT - 3/8-16 HEX JAM SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP

SCREW - 1/4-20 X 1 BUTTON HEAD CAP

SCREW - 3/8-16 X 2 FLAT SOC SET WASHER - 1/4 INT TOOTH

WASHER - 1/4 MEDIUM LOCK STRAIN RELIEF BUSHING TYRAP

QTY

4.0 Parts Lists

4.10 Main Asm. - Bottom Side Electrical (Models: A/AEP, 230V, 50 Hz)

63000 Sheet 3

Electro-Magnet Coil From Power Panel

See Elec. Diag.For

Placementof Ground

Connectors

Set Such That End Of Setscrew

IS 1/32 ABOVE TABLE SURFACE.

PART NO. 63084 63085 47214-1 E-3073 E-3117 E-1736-2 E-2416-5 E-2709-3 E-3073-1 E-3073-3 E-3074-4 EE-2778-1 EE-3133-1 H-6424-4 H-6424-6 H-6910-404 H-6910-408 H-6918-102404 H-6940-632 H-7324-8 H-7327-8 H-7327-N10 S-1350-16 S-1694-1

DESCRIPTION SLIDER BRACKET - RH SLIDER BRACKET - LH SHOULDER WASHER PUSHBUTTON SWITCH

BOOT - RUBBER, MOTOR CAPACITOR QUENCHARC CAPACITOR - 80 MFD BRACKET - CAPACITOR

PUSHBUTTON SWITCH PUSHBUTTON SWITCH CIRCUIT BREAKER AND ON/OFF SWITCH, 12A

POWER CORD - 230V EURO ELEC. PANEL - 185 A/AEP - 230V - 50/60

NUT - 1/4-20 HEX JAM NUT - 3/8-16 HEX JAM

SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP

SCREW - 1/4-20 X 1 BUTTON HEAD CAP

SCREW - #10-24 X 1/2 SOCKET HEAD CAP

SCREW - 3/8-16 X 2 FLAT SOC SET WASHER - 1/4 INT TOOTH

WASHER - 1/4 MEDIUM LOCK WASHER - #10 MEDIUM LOCK STRAIN RELIEF BUSHING TYRAP

QTY

PART NO. 60053 63019 63021 63022 63024 63036 63045 63075 63076 63081 63083 63029-1 63038-2 63078-1 A-10081-7 A-10257-19 E-1600-41 H-5246-618 H-5254-606 H-5254-608 H-6123-30304 H-6123-30312 H-6417-4 H-6913-405 H-6918-406 H-6918-408 H-6918-508 H-6918-510 H-6938-404 H-7321-4 H-7321-5 H-7322-8 H-7327-8 H-7327-10 S-1073-50 S-1193-62 S-1295-8 S-1300-4

DESCRIPTION MAGNET - RARE EARTH CLAMP TORSION BAR TORSION LINK ARCH WELDMENT ACTUATOR

HAND WHEEL CLAMP LEADSCREW MOTOR BRACKET CLAMP PULLEY ASSEMBLY - 80 GROOVE COUNTERWEIGHT

NUT - CLAMP LEADSCREW, 185A MOTOR PULLEY - 5MM GT2, 25MM X 22 GROOVE

TIMING BELT - 5MM GT2, 25MM X 195T SPLIT COLLAR FLANGE BEARING

1/2 HP 230V 50/60HZ MOTOR W/ BRAKE

DOWEL PIN - 3/8 X 2-1/4 HD GD SCREW - 3/8 X 3/4 SHSS

SCREW - 3/8 X 1 SHSS MACHINE KEY - .188 X .188 X .500

MACHINE KEY - .188 X .188 X 1.500 NUT - 1/4-20 HEX

SCREW - 1/4-20 X 5/8 HEX HEAD CAP

SCREW - 1/4-20 X 3/4 SOCKET HEAD CAP

SCREW - 1/4-20 X 1 SOCKET HEAD CAP

SCREW - 5/16-18 X 1 SOCKET HEAD CAP

SCREW - 5/16-18 X 1-1/4 SOCKET HEAD CAP

SCREW - 1/4-20 X 1/4 CUP SOC SET WASHER - 1/4 SAE PLAIN

WASHER - 5/16 SAE PLAIN WASHER - 1/2 POLISHED WASHER - 1/4 MEDIUM LOCK

WASHER - 5/16 MEDIUM LOCK RETAINING RING E-RING - 5/8" THRUST WASHER THRUST BEARING

QTY

PART NO. 60053 63019 63021 63022 63024 63036 63037 63075 63076 63081 63083 63029-1 63038-2 63078-1 A-10081-7 A-10257-19 E-1600-40 H-5246-618 H-5254-606 H-5254-608 H-6123-30304 H-6123-30312 H-6417-4 H-6913-405 H-6918-406 H-6918-408 H-6918-508 H-6918-510 H-6938-404 H-7321-4 H-7321-5 H-7322-8 H-7327-8 H-7327-10 S-1073-50 S-1193-62 S-1295-8 S-1300-4

DESCRIPTION MAGNET - RARE EARTH CLAMP TORSION BAR TORSION LINK ARCH WELDMENT ACTUATOR BUMPER

CLAMP LEADSCREW MOTOR BRACKET CLAMP PULLEY ASSEMBLY - 80 GROOVE COUNTERWEIGHT

NUT - CLAMP LEADSCREW, 185A MOTOR PULLEY - 5MM GT2, 25MM X 22 GROOVE

TIMING BELT - 5MM GT2, 25MM X 195T SPLIT COLLAR FLANGE BEARING

1/2 HP 115V 60HZ MOTOR W/ BRAKE

DOWEL PIN - 3/8 X 2-1/4 HD GD SCREW - 3/8 X 3/4 SHSS

SCREW - 3/8 X 1 SHSS MACHINE KEY - .188 X .188 X .500

MACHINE KEY - .188 X .188 X 1.500 NUT - 1/4-20 HEX

SCREW - 1/4-20 X 5/8 HEX HEAD CAP

SCREW - 1/4-20 X 3/4 SOCKET HEAD CAP

SCREW - 1/4-20 X 1 SOCKET HEAD CAP

SCREW - 5/16-18 X 1 SOCKET HEAD CAP

SCREW - 5/16-18 X 1-1/4 SOCKET HEAD CAP

SCREW - 1/4-20 X 1/4 CUP SOC SET WASHER - 1/4 SAE PLAIN

WASHER - 5/16 SAE PLAIN WASHER - 1/2 POLISHED WASHER - 1/4 MEDIUM LOCK

WASHER - 5/16 MEDIUM LOCK RETAINING RING E-RING - 5/8" THRUST WASHER THRUST BEARING

QTY

PART NO. 60053 63019 63021 63022 63024 63036 63037 63075 63076 63081 63083 63029-1 63038-2 63078-1 A-10081-7 A-10257-19 E-1600-41 H-5246-618 H-5254-606 H-5254-608 H-6123-30304 H-6123-30312 H-6417-4 H-6913-405 H-6918-406 H-6918-408 H-6918-508 H-6918-510 H-6938-404 H-7321-4 H-7321-5 H-7322-8 H-7327-8 H-7327-10 S-1073-50 S-1193-62 S-1295-8 S-1300-4

DESCRIPTION MAGNET - RARE EARTH CLAMP TORSION BAR TORSION LINK ARCH WELDMENT ACTUATOR BUMPER

CLAMP LEADSCREW MOTOR BRACKET CLAMP PULLEY ASSEMBLY - 80 GROOVE COUNTERWEIGHT

NUT - CLAMP LEADSCREW, 185A MOTOR PULLEY - 5MM GT2, 25MM X 22 GROOVE

TIMING BELT - 5MM GT2, 25MM X 195T SPLIT COLLAR FLANGE BEARING

1/2 HP 230V 50/60HZ MOTOR W/ BRAKE

DOWEL PIN - 3/8 X 2-1/4 HD GD SCREW - 3/8 X 3/4 SHSS

SCREW - 3/8 X 1 SHSS MACHINE KEY - .188 X .188 X .500

MACHINE KEY - .188 X .188 X 1.500 NUT - 1/4-20 HEX

SCREW - 1/4-20 X 5/8 HEX HEAD CAP

SCREW - 1/4-20 X 3/4 SOCKET HEAD CAP

SCREW - 1/4-20 X 1 SOCKET HEAD CAP

SCREW - 5/16-18 X 1 SOCKET HEAD CAP

SCREW - 5/16-18 X 1-1/4 SOCKET HEAD CAP

SCREW - 1/4-20 X 1/4 CUP SOC SET WASHER - 1/4 SAE PLAIN

WASHER - 5/16 SAE PLAIN WASHER - 1/2 POLISHED WASHER - 1/4 MEDIUM LOCK

WASHER - 5/16 MEDIUM LOCK RETAINING RING E-RING - 5/8" THRUST WASHER THRUST BEARING

QTY

PART NO. 63015 63016 63017 63018 63030 63031 63068 63069 63087 63088 61065-500032 H-5246-406 H-5246-814 H-6417-4 H-6417-5 H-6909-403 H-6909-416 H-6910-505 H-6910-102403SS H-6918-428 H-6940-528 H-6992-536 S-1073-50

DESCRIPTION CUT STICK KNIFE BAR KNIFE PULL-DOWN LINK ROLLER SLIDE PLATE

PIN - UPPER PULL DOWN KNIFE BAR MOUNTED GUARD GIB INSERT GIB SUPPORT

SHLD SCR SHORTENING SHIM- 1/2 DOWEL PIN - 1/4 X 3/4 HD GD

DOWEL PIN - 1/2 X 1-3/4 HD GD NUT - 1/4-20 HEX

NUT - 5/16-18 HEX SCREW - 1/4-20 X 3/8" FLAT HEAD CAP

SCREW - 1/4-20 X 2" FLAT HEAD CAP

SCREW - 5/16-18 X 5/8 BUTTON HEAD CAP

SCREW - #10-24 X 3/8 BUT. HEAD CAP STAINLESS

SCREW - 1/4-20 X 3-1/2 SOCKET HEAD CAP

SCREW - 5/16-18 X 1-3/4 FLAT SOC SET

SCREW - 5/16-18 X 4-1/2 FULL THD HEX HD RETAINING RING

QTY

PART NO. 60047 60052 63040 63041 63042 63043 63060 63061 E-866-9 H-5254-502 H-6423-N4 H-6910-404 H-6910-410 H-6910-102404 H-6910-405SS H-6918-44010 H-7321-4 H-7321-N4 H-7322-5 H-7324-N4 H-7327-8 S-1694 S-1244-1 SU-30-106

DESCRIPTION HANDLE - SHIELD MAGNET ASSEMBLY TILT SHIELD HINGE ROD TORSION SPRING DAMPENING TUBE

SHIELD BRACKET - LH SHIELD BRACKET - RH POSITIVE ACTION MICROSWITCH

SCREW - 5/16 X 1/4 SHSS NUT - #4-40 HEX KEP

SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP

SCREW - 1/4-20 X 1-1/4 BUTTON HEAD CAP

SCREW - #10-24 X 1/2 BUTTON HEAD CAP

SCREW - 1/4-20 X 5/8 BUT. HEAD CAP STAINLESS

SCREW - #4-40 X 1-1/4 SOCKET HEAD CAP WASHER - 1/4 SAE PLAIN

WASHER - #4 SAE PLAIN WASHER - 5/16 POLISHED WASHER - #4 INT TOOTH

WASHER - 1/4 MEDIUM LOCK TYRAP LOCK PIN GREASE - DAMPENING

QTY

PART NO. 60204 63020 63204 H-5246-406 H-6417-4 H-6910-406 H-6918-610 H-6938-416 H-7321-4 H-7327-8

DESCRIPTION FLOATING FINGER SIDE GUIDE BACKGAUGE- MACHINED

DOWEL PIN - 1/4 X 3/4 HD GD NUT - 1/4-20 HEX

SCREW - 1/4-20 X 3/4 BUTTON HEAD CAP

SCREW - 3/8-16 X 1-1/4 SOCKET HEAD CAP

SCREW - 1/4-20 X 1 CUP SOC SET WASHER - 1/4 SAE PLAIN

WASHER - 1/4 MEDIUM LOCK

QTY

PART NO. 63070 EE-3162 H-6918-83203 H-6918-102403 H-7321-N8 H-7324-N6 H-7327-N8 H-7327-N10 S-1694

DESCRIPTION LINE LIGHT BRACKET BOARD SCREW - #8-32 X 3/8 SOCKET HEAD CAP

SCREW - #10-24 X 3/8 SOCKET HEAD CAP WASHER - #8 SAE PLAIN

WASHER - #6 INT TOOTH WASHER - #8 MEDIUM LOCK

WASHER - #10 MEDIUM LOCK TYRAP

QTY

PART NO. 63070 63080 E-3112 EE-3162 H-6910-404 H-6918-63208 H-6918-83203 H-6918-102403 H-7321-4 H-7321-N8 H-7324-N6 H-7327-8 H-7327-N8 H-7327-N10 S-1694

DESCRIPTION LINE LIGHT BRACKET BRACKET - CLAMP UP LIMIT SWITCH MICROSWITCH BOARD

SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP

SCREW - #6-32 X 1 SOCKET HEAD CAP

SCREW - #8-32 X 3/8 SOCKET HEAD CAP

SCREW - #10-24 X 3/8 SOCKET HEAD CAP WASHER - 1/4 SAE PLAIN

WASHER - #8 SAE PLAIN WASHER - #6 INT TOOTH

WASHER - 1/4 MEDIUM LOCK WASHER - #8 MEDIUM LOCK

WASHER - #10 MEDIUM LOCK TYRAP

QTY

PART NO. 41130 63034 63048 63050 63209 63217 EE-3164 H-6910-404 H-6910-404SS H-6910-63203SS H-6918-604 H-6924-004 S-1781-50 S-1781-125 S-1781-131 S-1781-149

DESCRIPTION PLATE - SERIAL NUMBER TOP COVER - 185SA BOTTOM COVER STAND ENCODER COVER

REAR TABLE COVER DISPLAY ASM - DIGITAL

SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP

SCREW - 1/4-20 X 1/2 BUT. HEAD CAP STAINLESS

SCREW - #6-32 X 3/8 BUT. HEAD CAP STAINLESS

SCREW - 3/8-16 X 1/2 SOCKET HEAD CAP

SCREW - #0 X 1/4 DRIVE SCREW LABEL - ELECTRIC SHOCK

LABEL - KNIFE ADJUST LABEL - TOP COVER FRONT LABEL

QTY

PART NO. 41130 63048 63050 63077 63209 63217 EE-3158 H-6910-404 H-6910-404SS H-6910-63203SS H-6918-604 H-6924-004 S-1781-50 S-1781-125 S-1781-149

DESCRIPTION PLATE - SERIAL NUMBER BOTTOM COVER STAND TOP COVER - 185A/185AEP ENCODER COVER

REAR TABLE COVER DISPLAY ASM - DIGITAL

SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP

SCREW - 1/4-20 X 1/2 BUT. HEAD CAP STAINLESS

SCREW - #6-32 X 3/8 BUT. HEAD CAP STAINLESS

SCREW - 3/8-16 X 1/2 SOCKET HEAD CAP

SCREW - #0 X 1/4 DRIVE SCREW LABEL - ELECTRIC SHOCK

LABEL - KNIFE ADJUST FRONT LABEL

QTY

PART NO. 41130 63048 63050 63077 63217 63209-1 E-1152-92 EE-3157 EE-3158 H-6910-404 H-6910-404SS H-6910-63203SS H-6918-604 H-6924-004 S-1781-50 S-1781-125 S-1781-149

DESCRIPTION PLATE - SERIAL NUMBER BOTTOM COVER STAND TOP COVER - 185A/185AEP

REAR TABLE COVER ENCODER COVER, 185AEP STANDOFF DISPLAY ASM - PROGRAMMABLE

DISPLAY ASM - DIGITAL SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP

SCREW - 1/4-20 X 1/2 BUT. HEAD CAP STAINLESS

SCREW - #6-32 X 3/8 BUT. HEAD CAP STAINLESS

SCREW - 3/8-16 X 1/2 SOCKET HEAD CAP

SCREW - #0 X 1/4 DRIVE SCREW LABEL - ELECTRIC SHOCK

LABEL - KNIFE ADJUST FRONT LABEL

QTY

PART NO. 5064 63073 A-12608-2 H-6913-1048 W-191

DESCRIPTION CUT STICK PULLER KNIFE LIFTER ASM JOGGING AID

SCREW - 5/8-11 X 6 HEX HEAD CAP WRENCH - 3/16" T-HANDLE HEX ALLEN

QTY

PART NO. 63001 63003 63004 63005 63009 63012 63013 63014 63065 A-10172-47 A-10172-52 A-10172-54 E-1600-104 E-3128-1 H-6123-30306 H-6417-6 H-6910-102404 H-6940-624 H-7327-12 H-7327-N10 S-1073-100 S-1193-62 S-1244-1

DESCRIPTION GEARBOX - MACHINED REDUCER GEAR GEAR - 54T GEAR WITH SHAFT

PULL-DOWN GEAR ASSEMBLY

PIN

CAP - GEARBOX GASKET - GEARBOX OIL SEAL BEARING - SLEEVE BEARING - SLEEVE

BEARING - SLEEVE MOTOR BRAKE MACHINE KEY - .188 X .188 X .750

NUT - 3/8-16 HEX SCREW - #10-24 X 1/2 BUTTON HEAD CAP

SCREW - 3/8-16 X 1-1/2 FLAT SOC SET WASHER - 3/8 MEDIUM LOCK

WASHER - #10 MEDIUM LOCK RETAINING RING E-RING - 5/8" LOCK PIN

QTY

4.24 Magnet Assembly (All Models)

PART NO. 60046 60053 H-21S-187-0500

DESCRIPTION BLOCK - HOOD HANDLE MAGNET - RARE EARTH

ROLL PIN - 3/16 X 1/2

QTY

4.25 Floor Stand Assembly (All Models)

PART NO. 41014 63051 H-6431-5 H-6913-505

DESCRIPTION SWIVEL CASTER WITH BRAKE STAND WELDMENT NUT - 5/16-18 ACORN CAP

SCREW - 5/16-18 X 5/8 HEX HEAD CAP

QTY

4.0 Parts Lists

4.26 Electrical Schematic (Models: SA, 120V, 60 Hz)

Line

Gnd Neutral

(WHITE)

G (Green) L2 L1 (Black)

Rocker/Circuit

BREAKER SW.

Sr Sr

Rotary

Encoder 230V 120V Com

EE-3065 22 18V

Pcb Asm. Display 16V.C.T. H4-8

1A SB

+24V DC -24VDC BR1

Preset

Right

Right

H5-5 H5-6 24 23 42 (RC)

Left

Left

H4-1 24 23 36 (LC)

23 24 24 COA LED LINE LIGHT

Crhrrclc

2W TIME 24

Relay

23 17 (TR)

Knife Down

+24V DC -24VDC HOQD RCLC

Limit

Sw H4-6 H4-5 H5-9

23 32 38 33 CUT 24

Relay

55 COA HR 24 CUT HOOD NMOO 24 RELAY CR

Hood Cmu Hr

55 54

H1-8 24

23 29

Knife Up Cob Cmd

Tr Lc

30 31 27 LIMIT

Cr Tr

H1-5 Safe H1-9

+24V DC RELAY 25 (SR) 24

4.0 Parts Lists

CUT 26

+24V DC CUT CUT

Contacts Contacts

Hood Mag Cmd H1-7

Coil Q2 Q1 24

23 45 QA CONTACTS CLAMP 24 ONLY CMD 27 CUT (COA) CONTACTS

Clamp

H2-6 24 Only

Brake Motor T5 E-1600-104

Over

Current T1

Q4 H11L1

Cut Contacts

14 15

H4 2 14 Cmu

14B H3-5 14

Relay Mounting

Relay Sym P.C.B. Panel

Right Cut Switch Relay

Right Cut Switch Relay

Cut Relay Cr

Timing Relay Tr

Hood Switch Relay

Safety Relay

Cut Motor Down Relay Cmd

Cutmotor Up Relay

Over Current Relay

Clamp Only Relay (Fgr) Coa

Clamp Onlyrelay (Cube)

4.0 Parts Lists

4.27 Electrical Schematic (Models: SA, 230V, 50/60 Hz)

Line

Gnd Neutral

L2 (White)

G (Green) L1 (Black)

Rocker/Circuit

BREAKER SW.

Rotary

Encoder Com 230V

120V L2

EE-3065 22 18V

Pcbasm,Display 16V.C.T. H4-8

41 +24VDC -24VDC 24 BR1

Preset

Right

Right

H5-5 H5-6 24 Cut 23 42 (Rc)

Left

Left

H4-1 24 23 (LC)

23 24 24 COA LED LINE LIGHT

Crhrrclc

Sr 2W Time 24

H2-4 Relay

23 25OHM (TR)

Knife Down

+24VDC -24V DC HOQD RCLC

Limit

SW H5-9 23 38 33 32 CUT 24

Relay

H1-2 (Cr) 55 Coa Hr

24 HOOD DOWN RELAY CR

Hood Cmu Hr

SW "B" 55 54 56

H1-8 24

H2-5 H1-4 23 29

Knife Up Cob Cmd

Tr Lc H4-10 H4-9

30 31 28 27 LIMIT

Cr Tr

+24V DC RELAY 25 (SR) 24

4.0 Parts Lists

Knife Up

47 CUT 26 26

Up Up

Qa Qa

Hood Mag

Coil Q2 Q1

RED BLACK CUT CUT CLAMP H2-3 CONTACTS CONTACTS ONLY CMU CMD CLAMP (COA) RIGHT CUT"B" ONLY "B* "CLAMP RETURN* 23 CLAMP H2-6 49

Only Contacts

23 49 50 H6-10 (COB) COB CMD

H6-5 Contacts

Over

Current Brake Motor Q4 H11L1 E-1600-104 14

Clamp

[11CONTACTS

Pushbutton

Circuit Breaker

Current

Transformer

H6-1 Cld Wht

6 POSITION TERMINAL BLOCK CONNECTIONS

White

Brake Clamp Motor

Relay Mounting Motor Starter (B)

Relay Sym Cap. P.C.B. Panel 18 1600-

Right Cut Switch Relay Rc

12 (T1)

Right Cut Switch Relay Lc

Black

Cut Relay Cr

Timing Relay Tr

Hood Switch Relay

Safety Relay Sr

Cut Motor Down Relay

Cutmotor Up Relay

Clamp Motor Down Relay Cld

Clamp Motor Up Relay

Over Current Relay

Clamp Only Relay (Fgr) Coa

Cob Clamp Contacts

CLAMP ONLY RELAY (CUBE) AUX.

Cut Contacts Cld

CMD 1815 14 15 18 15 CLU

4.0 Parts Lists

4.28 Electrical Schematic (Models: A, 120V, 60 Hz)

Line

Gnd Neutral

G (Green) L2 (White) L1 (Black)

Rocker/Circuit

BREAKER SW.

Rotary

Encoder 120V Com 230V

EE-3065 22 8V

Pcbasm.Display 16V.C.T. H4-8 H4-7 .2A

+24VDC -24V DC BR1 23 24 CLAMP

Only *A#

Right

Cut "A"

Right

Preset H5-5

Ee-3131-2 42 (Rc)

Left _Cut

Clampreturn

Left 24

23 (LC)

23 24 COA LED LINE LIGHT

Crhrrclc

Sr 2W Time 24

H2-4 Relay

23 25OHM (TR) +24VDC KNIFE DOWN RCLC HOQD LIMIT SW H4-6 H5-9 H4-5 23 33 38 HC 32 CUT

Relay

Coa Hr

Coaoc

24 H6-8 HOOD DOWN RELAY 55 CR CMD） 24 (HR) QA

Hood Cmu Hr

Clu H6-9 H1-1

Clamp

24 H6-

Down 56 54 51

H1-4 Knife Up

Cob Cmd

Tr Lc Limit

30 31 27 CLAMP UP

Limit

Cr Tr

Safe H1-9

Relay

25 (SR) 24

4.0 Parts Lists

Knife Up 37

Clamp

47 26 46 26

Up Up

CMUy QA +24V DC

Hood Mag H1-7

Coil

H5-323 Q1 iP112

Black

RED H2-3 CLAMP CONTACTS CONTACTS ONLY CMU CMD 27 CLAMP (COA) RIGHT CUT "B" ONLY *B* "CLAMP RETURN*

Clamp

23 49 CUT ONLY QA CONTACTS 23 49 50 (COB) COB CMD CUT H6-6 CONTACTS

Over Cut

CURRENT BRAKE MOTOR T5 Q4 E-1600-104 H11L1 14 T2

Clamp

[11CONTACTS

Pushbutton

Current

Transformer

H6-1 Wht Cld

52 13 BLK 53

6 POSITION TERMINAL BLOCK CONNECTIONS

White

Clamp

Brake Motor Motor

Relay Mounting (B) Starter

Relay Sym P.C.B. Cap. Panel 18 -1600-42

Right Cut Switch Relay

12 (T1)

Right Cut Switch Relay Lc

Black

Cut Relay Cr

11 (T2)

Timing Relay Tr

Hood Switch Relay

Safety Relay Sr

Cut Motor Down Relay Cmd

Cut Motor Up Relay

Clamp Motor Downrelay Cld

Clamp Motor Up Relay

Over Current Relay

Clamp Only Relay(Fgr)

CLAMPONLYRELAY(CUBE) COB CLAMP CONTACTS AUX.

Contacts

Cut Cld

CMD 1815 14 15 18 15 CLU CMU 18 15

4.0 Parts Lists

4.29 Electrical Schematic (Models: A, 230V, 50/60 Hz)

Line

Gnd Neutral

L2 (White)

G (Green) L1 (Black)

Rocker/Circuit

BREAKER SW.

Rotary

Encoder Com 230V 120V L2

EE-3065 22 PCBASM.DISPLAY 16V.C.T.

H4-8 H4

60 F 1 1A SB

+24VDC -24VDC BR1 23 24

Clamp

Only

Preset

Right

Cut "A"

Right 24

H5-5 H5 23 42 (RC)

Left Cut

Clampreturn

Left 24

23 36 (LC)

23 24 COA LED LINE LIGHT

Crhrrclc

H2-4 Time 24 H1-3

Relay

23 17 (TR)

Knife Down -24V Dc

+24V DC HOQD. RCLC LIMIT SW"A" H4-5 H4-6 H5-9 23 38 33 32 CUT

Relay

H1-2 24 (CR)

55 HR COA

Cut H6-8

24 HOOD DOWN RELAY 55 CR 24

Hood Cmu Hr

Clu H6-9 H11

39 54 56

Down

Knife Up

Tr Lc Cmd Limit H1-6

30 31 28 27 CLAMP UP

Limit

Cr Tr

Safe H1-9

+24V DC RELAY 25 (SR) 24

4.0 Parts Lists

Knife Up

Clamp

47 46 26 CMUy (CLU

Qa Qa

+24V DC

Hood Mag H1-7

Coil

Red Cut Cut Black Clamp Contacts Contacts

Only Cmu

27 CMD CLAMP (COA) RIGHT CUT"B" ONLY "B* "CLAMP RETURN* CLAMP 23 H2-6 49 CUT ONLY CONTACTS 23 49 50 (COB) COB CMD CUT H6-5 CONTACTS

Over

Current Brake Motor H11L1 E-1600-104 14

T4 Cmd

Clamp

[11CONTACTS

Pushbutton

Circuit Breaker16

Current

Transformer

Wht Cld

H6-2 Blk 53

6 POSITION TERMINAL BLOCK CONNECTIONS

White

Brake Clamp Motor Motor

Relay Mounting Starter (B)

Relay Cap. P.C.B. Panel 18 1600-

Qa Red

Right Cut Switch Relay

Right Cut Switch Relay

Black

Cut Relay

11 (T2)

Timing Relay

Hood Switch Relay Hr

Safety Relay Sr

Cut Motor Downrelay

Cutmotorup Relay

Clamp Motor Down Relay

Clamp Motor Up Relay

Over Current Relay

Clamp Only Relay (Fgr) Coa

Clamp Onlyrelay(Cube) Cob Aux. Clamp Contacts

Cutcontacts Cld

CMD 18 15 18 15 CLU CMU 18 15

4.0 Parts Lists

4.30 Electrical Schematic (Models: AEP, 120V, 60 Hz)

Line Gnd Neutral

PCB ASM.DISPLAY L2 (WHITE) G (GREEN) L1 (BLACK) (PROGRAMMABLE)

From

From From

Display

Lcd Rocker/Circuit Handle Wheel

Label

ASM. BREAKER SW.

Display H6

Motor

Keybd Rotary Pot Encoder

H10 H4 L2 10

Keybd Encoder

(AUX) 24

Kn Dn 16V.C.T. 33 22

H3 18V. 23 .2A

Cut Inhib

Preset

H2 Brown

H1 F1 Preset

Pwr In 1Asb Black 65

Blue 64

62 BR1 23+24VDC 24 CLAMP

Only "A"

101 RIGHT

Right 24

H1 H2 23 42 (Rc) Controls

Motor Out Left Cut Pwr In

Clamp Return

23A LEFT H4-2 H4-1 24

Ee-3151 23 36 (Lc)

Pcbasm.Motor

Controller

23 24 COA LED LINE LIGHT

Crhrrclc

2W TIME 24

Relay

23 25OHM (TR)

Knife -24Vdc

+24V DC DOWN

Bg Rclc Hood

Limit

Motor Sw H5=10 33 H5-9 Cr

(90VDC) 23 38 32 TR CUT

Relay

H1-2 24 (CR)

55 COA HR 24 H6-8 HOOD DOWN RELAY 55 CR CMD 24 (HR) QA

Hood Cmu Hr

Clu H6-9 H1-1

Clamp

Down 54 56

H2-5 H1-4 Knife Up

Tr Cmd Lc Limit H1-6 H4-10

30 28 CLAMP 27 31 UP QA

Limit

Cr Tr

Safe

+24VDC RELAY

4.0 Parts Lists

• 24V DC

Knife Up

Clamp

46 26 47 26

Qa Qa

+24V DC

Hood Mag H1-7

Coil

H5-323 45H5-4 112

Black

Red Cut

Clamp Contacts Contacts Only Cmu Cmd

27 CLAMP (COA) RICHT CUT"B" ONLY *B" "CLAMP RETURN CLAMP 23 H2-6 49 CUT ONLY QA 23 CONTACTS 49 50 (COB) COB CMD CUT H6-6

Contacts

49 CMU 23 16

Over

(B)> CURRENT CUT. BRAKE MOTOR Q4 H11L1 14 1600-104/ T2

Clamp

[11CONTACTS

Pushbutton

Circuit Breaker

Current

Transformer

H6-1 Wht Cld

52 13

H6-2 Blk 53

6 POSITION TERMINAL BLOCK CONNECTIONS WHITE

Brake Clamp 12 Motor Motor Starter

Relay (B)

Relay Sym P.C.B.Panel E-1600-42 Cap. 18

Qa Red

Right Cut Switch Relay

12 (T1)

Right Cut Switch Relay

Black

Cut Relay Cr

11 (T2)

Timing Relay

Hood Switch Relay Hr

Safetyrelay

Cutmotor Downrelay Cmd

Cutmotorup Relay

Clamp Motor Down Relay Cld Br2

Clamp Motorup Relay Clu

Over Current Relay

Clamp Only Relay (Fgr)

Cob Aux. Clamp Contacts

Clamp Onlyrelay (Cube)

Contacts

Cut Cld

CMD 1815 18 15 CLU CMU 18 15

4.0 Parts Lists

4.31 Electrical Schematic (Models: AEP, 230V, 50/60 Hz)

Line Gnd Neu Tral

Pcbasm.Display L2 (White) G (Green) L1 (Black) (Programmable)

From

From From

Display

Lcd Handle Wheel

LABEL ROCKER/CIRCUIT ASM, BREAKER SW.

Display H6

Motor

H8 H5

Keybd

Pot Rotary

Encoder

H10 H4 L2

Keybd Encoder 10

16V.C.T. 22 H3 21 18V .2A

Kn Dn 24 H4-8

H1 Preset Preset 61

Pwr In 1Asb

• 24V DC

62 BR1 23+24VDC 24 CLAMP

Only""A"

Right

Cut "A"

Right 24

H5-5 H5-6 Cut

H1 42 (RC)

Motorout Controls Left _Cut Pwr In

Clampreturn

H4-1 24

Ee-3151 23 36 (Lc)

Pcb Asm.Motor

Controller

23 24 LED LINE LIGHT COA

Rclc

Crhr

2W TIME 24

Relay

23 25OHM (TR)

Knife Down -24Vdc

+24V DC

Bg Rclc Hood

Limit

Motor H4-6 Sw H5-10 33 H5-9 Cr

(180VDC) TR 32 23 38 CUT

Relay

55 COA HR 24 CUT H6-8 HOOD DOWN RELAY 55 CR CMD (HR) QA

Hood Cmu Hr

Clu H6-9

Clamp

39 54 56

Down 51 44

H2-5 Knife Up

Tr Cob Cmd Lc Limit H4-9 H4-10 H1-6

30 31 28 27 CLAMP UP

Limit

Cr Tr

Safe

H1-5 H1-9

+24V DC RELAY 25

4.0 Parts Lists

Knife Cp

Clamp

46 26

Qa Qa

+24V DC

Hood Mag H1-7

Coil

H5-323 Q2 Q1 IP112 TiP112

Black

Red Cut. Cut

H2-3 Clamp Contacts Contacts Only Cmu

27 CMD CLAMP (COA) RIGHT CUT"B" ONLY "B* "CLAMP RETURN" 23 CLAMP H2-6 49 CUT ONLY CONTACTS 50 23 49 (COB) COB CMD CUT H6-6 CONTACTS 49 CMU 23 21

Over

Current Brake Qa Motor Q3 Q4 H11L1 -1600-104

OC T4

Clamp

Contacts

Pushbutton

Circuit Breaker 16

Current

Transformer

H6-1 Wht Cld

BLK 53

6 POSITION TERMINAL BLOCK CONNECTIONS WHITE CLAMP

Brake Motor Motor

Relay (B) Starter

Relay Sym P.C.B.Panel Cap. 18 E-1600-41

Right Cut Switch Relay Rc

12 (T1)

Right Cut Switch Relay

Black

Cut Relay

11 (T2)

Timing Relay Tr

Hood Switch Relay Hr

Safety Relay

Cut Motor Downrelay Cmd

Cut Motor Up Relay Cmu

Clamp Motor Down Relay

Clamp Motor Up Relay

Over Current Relay

Clamp Only Relay (Fgr)

CLAMPONLYRELAY(CUBE) CLAMP CONTACTS AUX.

Cut Contacts Cld

CMD 18 15 14 15 18 CLU

CMU 18

(B) 14 14

4.0 Parts Lists

4.32 Elec. Interconnection Diagram (Models: SA, 120/230V, 50/60 Hz)

Line Light Assembly

Hood_Coil

24 23

Attachto

Hood_Switches

54 E-866-9 ISOLATED PRESET

Screw

Knife Down L/S

Left Cut Right Cut

(1 N.O.) E-3112- (1N.O.)

• 3073 3073

Main.Circuit_Breaker

On-Off" Switch

• 3074-4 OP

23 POWER PANEL ASSEMBLY

Ee-3154（185Sa) 120V 60Hz Option

Ee-3154-1（185Sa)- 230V50/60Hzoption

1LINE

Light

Preset Ground

Croundfrom

Power Panel

Groundfrom

Power Cord

Power Cable Assembly

Power_Cableassembly

Ee-2778 (230V 60Hz)

Ee-2778-1(230V50Hz)

4.0 Parts Lists

Encoder

E-2467 Control Console Assembly

(NON-PROGRAMMABLE)

Encoder Cable Ee-2534=3 (7,8,9,10)

(CONSOLE POWER) 60,61,62

Preset Plug Asm, Ce31312

Install Quecharc

Qarc = B,14B

Cut Motor

Cutmotor/Brakeassembly

Brake Cable

4.0 Parts Lists

4.33 Elec. Interconnection Diagram (Models: A, 120/230V, 50/60 Hz)

Line Light Assembly

Hood Coil

24 23

Clamp Up L/S

Attach To

Isolated Preset

Screw

Hood_Switches

54 E-866-9

LEFT CUT/CLAMP DOWN CLAMPDOWN RIGHTCUT/CLAMPUP KNIFE DOWN L/S (1N.O.) (2 N.O.) 3112- E-3073 E-3073-3 E-3073-

Motor_Capacitor

Clamp

Maincircuit_Breaker

Off" Switch

E-3074-3（120Vop）

Power Panel Assembly

• 3133-1（185A)(230V50/60HZOPTION)

Line

Light

Cl Motor Ground

Preset Ground

Cround From

Power Panel

Cround From

Power Cord

Power Cable Assembly

Ee-3163（120V 60Hz)

Power Cable Assembly

Ee-2778(230V 60Hz)

Ee-2778-1(230V50Hz)

4.0 Parts Lists

Control Console Assembly

(NON-PROGRAMMABLE)

Encoder

Encoder Cable Ee25343 (7,8,9,10)

(CONSOLE POWER) 60,61,62

Preset Plug As4. Ee31312

Clamp Motor

（185A&AEPONLY)

Motor = 11(T2).12(T1).13(L1）&G

Brake=B&18

Install Quecharc

Qarc=11.13

Qarc=B,18

Install Quecharc

Qarc=2,4

Qarc=B,14B

Cut Motor

Cutmotor/Brake Assembly

Brake Cable

4.0 Parts Lists

4.34 Elec. Interconnection Diagram (Models: AEP, 120/230V, 50/60 Hz)

Line Light Assembly

Hood Coil

Clamp Up L/S

Hood_Switches

Knife.Down L/S

11 E-3112-1

Left Cut/Clamp Down Clamp Down Rightcut/Clampup

E-3073 E-3073-3

Kniee Up L/S

Ever Lock

Clamp Motor Capacitor

Itrol Console

Main Circuit Breaker

Switch

"ON-OFF"

E-3074-3 （120Voption） Line

(230VOPTION)

• 3074-4 LIGHT 24

23 POWER PANEL ASSEMBLY 33

Ee-3133（185Aep)（120V60Hzoption)

Ee-3133-1（185Aep)(230V 50/60Hz Option)

Clmotor Grol Note:The Following Wires Are From

THE CONTROL CONSOLE (CABLE ASM.EE-3168);

Ground From

Lockwasher Power Panel #23(H4-2)

Ground From

Power Cord

Power Cable Assembly

Power Cable Assembly

Ee-2778(230V 60Hz)

Ee-2778-1(230V 50Hz)

4.0 Parts Lists

Control_Console_Assembly

Programmable

Encoder (185Aep Only) E-2467

Encoder Cable Ee-25343 (7,8,9,10)

(CONSOLE POWER) 60,61,62

Backgage Motor

E-1600-167（120Voption) 1. L2

Preset_Switch

Clamp Motor

（185A&AEPONLY)

Motor Control Assembly

(185AEP ONLY)

Brake=B&18

Install Quecharc

Qarc 11,13

Qarc

Qarc = B,18

Installquecharc

Qarc=2.4

Qarc

Qarc =B,14B

Cut Motor

Cutmotor/Brakeassembly

Brake Cable

4.0 Parts Lists

4.35 Electrical Power Panel Assembly (Models: SA, 120V, 60 Hz)

Right Cut

Hood Switch (1N.O.) 54

Dsplaypowere

H0Od Switch 14

Ever Lock

Left Cut

(1 N.O.) KNIFE UP SWITCH CONTACTOR:

Ground

Switch Contactors

BLK (1)

Blk/Wht

(3)BLUE

Starter Wiring

Detail

4.0 Parts Lists

No. Qty Part No. Description Of Accessories

63039 PANEL - ELECTRICAL

Ee-3132 Pc Board Assembly-Controls

Starter - Motor (S,Cmd,Cmu Relays)

AUXILARY CONTACTOR - N.C.

Auxilary Quencharc － Starter Relay

E-2742-7 Transformer

E-1977-14 Rail - Terminal Block，11-1/2" Long

End Bracket

E-2068-3 Terminal Block - Grounding

E-2068-8 TERMINAL BLOCK - #10 GA. 12 LABEL - TERMINAL BLOCK E-1356- 13 LABEL- TERMINAL BLOCK E-1356-

Switch - Green Pushbutton (1 N.O.)

14 E-3073

Spacer - 1/2" Long

15 E-1152-56 16 HEADER - E-2066-5 PLUG-IN 5 POS.(PHOENIX) 17 E-2066-6 HEADER - PLUG-IN 5 POS.(PHOENIX)

Header - Plug-In 10 Pos. (H1,H4,H5)

18 E-2066-10 19 CONNECTOR － 1/4" FULLY INS. Q.D.(16-14) E-1214-49

Connector - 1/4" Non-Ins.Ring.(14-16)

20 E-1214-64

Connector - 1/4" Fully Ins. Q.D.(18-22)

21 E-1214-65

Connector － #8 Ins.Locking Fork (16-22)

22 17

Wire - #14 Ga. Red Mtw 593" Total

23 E-702-R

Wire - #14 Ga.Euro Gnd

E-2743- 1 34" Total

24 MTW

Wire - #18 Ga.Red Mtw 394" Total

25 E-709-R

1207" TOTAL

Wire - #20 Ga. Red Mtw

26 E-1163-10

H-6423-#6 Nut - #6-32Nc Hex (Kep Style)

H-7324-#6 Washer － #6 Int. Toothlock

29 H-6910-63203

Washer - #10 Int. Toothlock

31 H-6910-102403

Tie Wrap - Wire

32 24 33 E-3111 COIL － HOOD

4.0 Parts Lists

Right Cut

55 (1N.O.) HOOD_COIL

Hood Switch 23,45 E-3073 54

Display Power[

Left Cut Switch Coniactors

(1 N.O.) LEVER LOCK

Contactors

4,5,6,2 CUT MOTOR 14B,B

2. RED (21,22) BLK (1)

Blk/Yel (L2)

(3）BLUE

2323 332231

Starter Wiring

Detail

Cmu Cmd

4.0 Parts Lists

NO. DESCRIPTION OF ACCESSORIES PART NO.

Panel - Electrical

Ee-3132 Pc Board Assembly-Controls

Starter -Motor (S,Cmd.Cmu Relays)

E-2376-3 AUXILARY CONTACTOR -N.C.

E-1736-4 Auxilary Quencharc Starter Relay

E-2742-7 Transformer

Rail- Terminal Block,11-1/2"Long

E-2070-1 End Bracket

10 TERMINAL BLOCK-GROUNDING TERMINAL BLOCK - #10 GA. 12 E-1356- LABEL - TERMINAL BLOCK 13 TERMINAL BLOCK E-1356- LABEL

Green Pushbutton (1 N.O.)

14 E-3073 SWITCH

Spacer - 1/2" Long

Header - Plug-In 5 Pos. (Phoenix)

16 E-2066-5

E-2066-6 Plug-In 5 Pos.(Phoenix)

17 HEADER-

E-2066-10 Header - Plug-In 10 P0S.(H1,H4,H5)

Connector - 1/4" Fully Ins.Q.D.(16-14)

Connector 1/4" Non-Ins. Ring.(14-16)

Connector 1/4"Fully Ins.Q.D.(18-22)

22 CONNECTOR -#8 INS.LOCKING FORK （16-22) 17

Wire -#14 Ga.Red Mtw

23 TOTAL E-702-R WIRE - #14 GA. EURO GND MTW 34" TOTAL 24 E-2743-1

Wire - #18 Ga.Red Mtw 394" Total

25 E-709-R

Wire - #20 Ga.Red Mtw 1207" Total

26 E-1163-10

H-6423-#6 Nut - #6-32Nc Hex (Kep Style)

H-7324-#6 Washer － #6 Int. Toothlock

29 H-6910-63203

H-7324-#10 Washer - #10 Int. Toothlock

32 S-1694 TIE WRAP - WIRE 24 33 E-3111 COIL －HOOD

4.0 Parts Lists

4.37 Electrical Power Panel Assembly (Models: A/AEP, 120V, 60 Hz)

Clamp Down Rightcut/Clampup

Motor

Terninal Block (1N.O.-_1N.C.) 35

Hood Swiich

E-3073- E-3073-3

Display Power[

Hood Switch

Lever Lock Lever Lock

Clamp Up

Contactors Contactors

Leftcut/Clampdown

(1 N.O.)

23 49

(3）BLUE

BLK (1)

Blk/Wht (L2)

Starter Wiring

Detail

Cmu Cmd

4.0 Parts Lists

No. Qty Part No, Description Of Accessories

63039 PANEL- ELECTRICAL

Ee-3132 Pc Board Assembly - Controls

E-2805-2 Starter - Motor (S,Cmd,Cmu Relays)

Contactor － Relay (Internal Qa)

E-2376-3 AUXILARY CONTACTOR - N.C.

E-1736-4 Auxilary Quencharc-Starter Relay

E-2742-7 Transformer

E-1977-14 Rail - Terminal Block,11-1/2"Long

E-2070-1 End Bracket

10 TERMINAL BLOCK -GROUNDING TERMINAL BLOCK - #10 GA, 12 LABEL - TERMINAL BLOCK

Label - Terminal Block

14 CIRCUIT BREAKER - 6 AMP 15 E-1152-56 SPACER - 1/2"LONG 16 E-2066-5 HEADER - PLUG-IN 5 POS.(PHOENIX) 17 E-2066-6 HEADER - PLUG-IN 5 POS.(PHOENIX)

Header - Plug-In 10 Pos. (Phoenix)

19 CONNECTOR - 1/4" FULLY INS.Q.D.(16-14)

1/4" NON-INS. RING. (14-16)

E-1214-64 Connector

E-1214-65 Connector -1/4" Fully Ins.Q.D.(18-22)

Connector - #8 Ins.Locking Fork (16-22)

22 29 E-1214-4

Total

Wire - #14 Ga.Red Mtw

23 E-702-R

28" TOTAL

Wire - #14 Ga. Euro Gnd

24 MTW E-2743-1

Wire - #18 Ga.Red Mtw 424" Total

25 E-709-R

1263" TOTAL

Wire - #20 Ga.Red Mtw

H-6423-#6 Nut - #6-32Nc Hex (Kep Style)

28 WASHER - #6 INT. TOOTHLOCK 29 H-6910-63203 SCREW-#6-32×3/8*BUTHD 30 WASHER -#10 INT.TOOTHLOCK 31 H-6910-102403 32 S-1694 TIE WRAP - WIRE

Coil － Hood

33 E-3111 34 E-1736-2 QUENCHARC - WIRE LEADS 35 E-2626-6 TERMINAL BLOCK - 6 POSITION (MOTOR)

Plug - 3 Pos (Display Power)

37 GREEN PUSHBUTTON (1 N.O.) SWITCH - 38 GREEN PUSHBUTTON (2 N.O.) SWITCH - E-3073-1

Switch - Green Pushbutton (1 N.O., 1 N.C.)

39 E-3073-3 40 E-3149 CURRENT TRANSFORMER

4.0 Parts Lists

Clamp Down Rightcut/Clampup

Motor

Tlrminal Block (2_N.O.)

45(BLACK) E-3073- E-3073-

LEVER LOCX LEVER LOCx

Leftcut/Clampdown 1Contactors Cohtactors

(1 N.O.)

Ground

(3）BLUE BLK (1)

Blk/Yel

Starter Wiring

Detail

Cmu Cmd

4.0 Parts Lists

No. Part No. Description Of Accessories

63039 PANEL - ELECTRICAL

Pc Board Assembly - Controls(23Ov)

Starter -Motor (S,Cmd,Cmu Relays)

Contactor － Relay (Internal Qa)

AUXILARY CONTACTOR - N.C.

Auxilary Quencharc-Starter Relay

E-2742-7 Transformer

Rail - Terminal Block, 11-1/2" Long

E-2070-1 End Bracket

10 E-2068-3 TERMINAL BLOCK -GROUNDING 11 TERMINAL BLOCK - #10 GA. E-2068-8

E-1356-() Label - Terminal Block

13 LABEL TERMINAL BLOCK

E-3153 Circuit Breaker - 6 Amp

Spacer - 1/2"Long

Header - Plug-In 5 Pos.(Phoenix)

16 E-2066-5

Header - Plug-In 5 Pos.(Phoenix)

17 E-2066-6

Header － Plug-In 10 Pos.(Phoenix)

18 E-2066-10

E-1214-49 Connector - 1/4"Fully Ins.Q.D.(16-14)

Connector - 1/4" Non-Ins. Ring. (14-16)

Connector - 1/4" Fully Ins,Q.D.(18-22) 12

Connector -#8 Ins.Locking Fork (16-22)

22 E-1214-4 29

Wire - #14 Ga.Red Mtw 743" Total

23 E-702-R

Wire -#14Ga.Euro Gnd Mtw 28"Total

24 E-2743-1

Wire - #18 Ga. Red Mtw 424* Total

25 E-709-R

1263" TOTAL

E-1163-10 Wire-#20 Ga.Red Mtw

H-6423-#6 Nut - #6-32Nc Hex (Kep Style)

H-7324-#6 Washer - #6 Int. Toothlock

H-7324-#10 Washer - #10 Int.Toothlock

S-1694 Tie Wrap - Wire

33 E-3111 COIL －HOOD 34 QUENCHARC - WIRE LEADS E-1736-2

Terminal Block -6 Position (Motor)

35 E-2626-6

E-2322-3 Plug - 3 Pos(Display Power)

Green Pushbutton (1 N.O.)

E-3073 Switch

Green Pushbutton (2 N.0.)

Switch

38 E-3073-1 39 E-3073-3 SWITCH GREEN PUSHBUTTON (1 N.O.,1 N.C.) 40 CURRENT TRANSFORMER

4.0 Parts Lists

4.39 Relay Board Assembly (Models: SA/A/AEP, 120V, 60 Hz)

R11 H6 R20

L8 R9

BR R16

Hr Coa

Cr Rc

Tr Lc

Rl3 Rl1 Rl4 Rl5 Rl2 .Cob

R14 RL7

R19 D6Dq3 C12

Brake Ood Right Magnet Out

No. Qty Part No. Description Of Accessories

Fuse-1Asb Glass,Metric

4.0 Parts Lists

4.40 Relay Board Assembly (Models: SA/A/AEP,230V, 50/60 Hz)

R11 H6 R20

L8 R9

BR R16

Cr Hr Rc

Tr Lc

Rl3 Rl1 Rl4 Rl5 Rl2 Cob

R14 RL

R19 D6Dq3 C12

Brake

No. Qty Part No. Description Of Accessories

Fuse-1Asbglass.Metric

4.0 Parts Lists

4.41 Display Assembly - (Models: SA, 120/230V, 50/60 Hz)

Front View Exploded Side View

Inch/Mn

Decmal Equivalents

17/32 25/32 1/16 .06 .56 13/18 .34 COMPONENT SIDE .88 1/8 .13 7/8 .38 5/32 13/32 21/32 20/32 41 .44 94 .22 .72 .97 15/32 .47 23/32 31/32 .25 1/2 3/4

No. Part No. Description Of Accessories

Ee-3065 Display Asm.-Digital

Panel - Digital Display

E-1152-71 Spacer - 1/8"Long

S-1781-138 Label - Digital Display

Washer -Plastic (Non-Conductive)

H-6423-#6 Nut,#6-32Nc Hex

Ee-1888-17-X.X Ic Chip - Programmed

4.0 Parts Lists

4.42 Display Assembly - (Models: A, 120/230V, 50/60 Hz)

Exploded Side View

Front View

Ingn

Nch/Iin

Bquivalents

1/32 17/32 25/32 28 5/16 13/16 .09 11/32 10/32 COMPONENT SIDE 1/8 .38 5/8 .13 5/32 13/32 21/92 20/32 41

47 72 1/4 .25 .50 3/4 100

No. Qty Part No. Description Of Accessories

Ee-3065 Display Asm. - Digital

63074 PANEL - DIGITAL DISPLAY

Spacer - 1/8"Long

S-1781-138 Label - Digital Display

Washer-Plastic (Non-Conductive)

H-6423-#6 Nut,#6-32Nc Hex

Ee-1888-17-X.X Ic Chip- Programmed

4.0 Parts Lists

4.43 Display Assembly - (Models: AEP, 120/230V, 50/60 Hz)

Exploded Side View

Frontview

Component Side Of

Pc Board

No. Qty Part No. Description Of Accessories

Display-Lcd.128 X 64

Ee-3152 Pcb Asm.-Lcd Display Control

63082 PANEL -LCD DISPLAY

S-1781-145 Label - Lcd Display

Spacer/Standoff-#4-40X1/2

Spacer/Standoff-#6-32X5/8

H-6423-#6 Nut.#6-32Nc Hex

Nut.#4-40Nc Hex

Screw.#4-40Ncx3/8Buthdcap