The Challenge Machinery Company provides owner's manuals on its products solely as a courtesy to its customers. See the information below before using this manual.

These manuals are for reference only. These manuals include products which are noncurrent, unsupported or no longer produced by The Challenge Machinery Company, and are provided solely as an accommodation to our customers. By providing these manuals, The Challenge Machinery Company makes no representation or warranty as to the products, their current condition, or their suitability or fitness for use in any particular application, which are the sole and independent responsibility of the product owner and user.

Older products may not comply with current safety procedures, guidelines or regulations, and it is the product owner's and user's responsibility to evaluate the suitability and fitness of the products in their current use and application. The Challenge Machinery Company makes no representation, warranty or recommendation regarding any modifications which may be required on non-current or unsupported products. The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge product, and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company. The availability of these manuals is solely for the purpose of providing reference information for the products.

This manual may not be complete in all aspects of product maintenance and repair. All products should be used only by qualified and properly trained personnel, following proper safety procedures. All products should be regularly inspected and maintained, and their condition, application and use should be periodically evaluated by qualified personnel. Only qualified and properly trained technicians should perform maintenance, repair and replacement procedures. Attempting these procedures without proper training may cause machine damage or operator injury!

Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of parts from their original manufacturer. No parts or product support will be available to repair or maintain unsupported products. Older products may not be UL listed (if the product does not have a UL label it is not a listed product), and may not comply with applicable installation or other regulations or requirements if relocated to a new facility. Many municipalities require a product to be UL listed before an electrician will connect power to them. Often the cost of updating an older product to comply with current safety regulations is greater than the value of the product.

TITAN 265 TC

Instruction and Parts Manual

Serial Numbers: 131965 through 159999, 265-D-150000 and up

Sold and Serviced by

The Challenge Machinery Company 6125 Norton Center Drive Norton Shores, MI 49441-6081 USA

1.0 Introduction

THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this manual in a safe, convenient place for quick reference by operators and service personnel.

SAFETY ALERT! This symbol means CAUTION: Personal safety instructions! Pay special attention to the instructions in bold type. Personal injury may result if the precautions are not read and followed.

READ THIS MANUAL BEFORE OPERATING! Follow precautions and instructions given and you should have years of trouble-free operation. If after reading the manual questions still remain, contact your Authorized Challenge Dealer.

FOR PARTS AND SERVICE contact the Authorized Challenge Dealer from whom you purchased your machine. Use the illustrations and parts lists at the back of this manual to identify the correct parts needed. Always give the SERIAL NUMBER and MODEL of your machine to insure the correct parts are sent as soon as possible.

Take a few minutes right now to RECORD YOUR MACHINE SERIAL NUMBER in the space provided on the front cover of this manual. Also be sure to fill out the warranty card accompanying your machine and return it DIRECTLY TO CHALLENGE.

If you bought a used machine, it is important to have the following information on record at Challenge. Copy this page, fill in the information and send it care of The Challenge Service Department, Norton Center Drive • Norton Shores • MI 49441-6081.

CHALLENGE MODEL

ATTN

SERIAL NUMBER

COMPANY

ADDRESS

CITY PHONE DEALER NAME & CITY

STATE/PROVINCE

DATE INSTALLED

ZIP

• WARRANTY INFORMATION *

It is very important that you read and understand the conditions outlined in the Warranty Information Sheet attached to the outside of the shipping container of your machine.

The Warranty Information Sheet must be filled out completely and returned to THE CHALLENGE MACHINERY COMPANY in order for the warranty to be issued for this machine.

Challenge® is a registered trademark of The Challenge Machinery Company• 6125 Norton Center Drive • Norton Shores, MI 49441-6081 Copyright© 2018 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A

TABLE OF CONTENTS

1.0 Introduction .......................................................................................................................................2 2.0 Safety ................................................................................................................................................5 Precautions ...................................................................................................................................5 Power Lockout Procedure ............................................................................................................5 Warning Label Definitions .............................................................................................................6 3.0 Packing List .......................................................................................................................................8 4.0 Specifications ....................................................................................................................................9 5.0 Installation & Setup ........................................................................................................................ 10 Inspecting Shipment .................................................................................................................. 10 Uncrating ................................................................................................................................... 10 Cleaning ..................................................................................................................................... 11 Fitting Through Narrow Door ..................................................................................................... 11 5.4.1 Removing the Extension Tables ........................................................................................ 11 5.4.2 Removing the Table ........................................................................................................... 12 5.4.3 Removing the Electric Eyes ............................................................................................... 14 5.4.4 Removing the Footswitch ................................................................................................... 14 5.4.5 Attaching the Table ............................................................................................................ 14 5.4.6 Attaching the Extension Tables .......................................................................................... 14 5.4.7 Attaching the Electric Eyes................................................................................................. 15 5.4.8 Attaching the Footswitch .................................................................................................... 15 Hydraulic System Check............................................................................................................ 15 Power Hook-Up (208/230 50/60Hz) ......................................................................................... 16 Power Hook-Up (380/400/415V 50Hz) ..................................................................................... 18 Line Light ................................................................................................................................... 20 False Clamp Plate ..................................................................................................................... 21 6.0 Operation ....................................................................................................................................... 22 7.0 Knife Installation/Changing ............................................................................................................ 23 Knife Removal ........................................................................................................................... 23 Knife Installation ........................................................................................................................ 24 Knife Care Tips .......................................................................................................................... 26 7.3.1 Knife Blade Life .................................................................................................................. 26 7.3.2 Cut Stick ............................................................................................................................. 27 7.3.3 Bevel Angle ........................................................................................................................ 27 7.3.4 Helpful Suggestions ........................................................................................................... 28 7.3.5 Knife Care........................................................................................................................... 28 Maintenance Section ......................................................................................................................... 29 8.0 Cleaning ......................................................................................................................................... 31 9.0 Lubrication ...................................................................................................................................... 32 10.0 Hydraulic System ......................................................................................................................... 34 Recommended Hydraulic Oil ................................................................................................... 34 Changing the Hydraulic Oil ...................................................................................................... 35 Hydraulic Valve Adjustments ................................................................................................... 36 11.0 Adjustments ................................................................................................................................. 39 Electric Eye Alignment ............................................................................................................. 39 Backgauge Gib Adjustment ..................................................................................................... 40 Squaring the Backgauge ......................................................................................................... 41 Backgauge Position Accuracy Adjustment .............................................................................. 42 Clamp Height and Level Adjustment ....................................................................................... 42 Pre-Clamp Pressure Adjustment ............................................................................................. 44 Knife Latch Adjustment ............................................................................................................ 45 Proximity Switches – Knife and Clamp .................................................................................... 46 11.8.1 Knife Down Proximity Switch............................................................................................ 46

11.8.2 Clamp Up Proximity Switch............................................................................................... 46 11.8.3 Knife Up Proximity Switch ................................................................................................. 47 11.8.4 Hydraulic Clamp Up Proximity Switch .............................................................................. 47 Proximity Switch – False Clamp Plate ..................................................................................... 48 12.0 Troubleshooting ............................................................................................................................ 50 13.0 Parts List & Sequence of Operations ........................................................................................... 52 Main Assembly – Front View .................................................................................................... 52 Main Assembly – Side View ..................................................................................................... 53 Main Assembly – Rear View .................................................................................................... 54 Main Assembly – Table View ................................................................................................... 55 Main Assembly – Parts List ...................................................................................................... 56 Main Assembly – Parts List ...................................................................................................... 57 Main Assembly – 3 Phase 50 Hz Option.................................................................................. 58 Main Assembly – 3 Phase 60Hz Option................................................................................... 60 Main Assembly – Air Table Option ........................................................................................... 61 Main Assembly – Air Table Option Blower (w/Fuses) ............................................................ 62 Main Assembly – 460 Volt 3 Phase 60 Hz Option ................................................................. 64 Main Assembly – Stainless Steel Table Option ..................................................................... 65 Electrical Panel Assembly – (w/Fuses) .................................................................................. 66 Electrical Panel Assembly – (w/Circuit Breakers) .................................................................. 70 Basic Machine Schematic – Standard Cut Buttons w/fuses .................................................. 76 Basic Machine Schematic – Ergo Cut Buttons w/fuses ......................................................... 77 Basic Machine Schematic – Standard Cut Buttons w/circuit breakers .................................. 78 Basic Machine Schematic – Ergo Cut Buttons (circuit breakers) .......................................... 79 Electrical Sequence of Operation ........................................................................................... 80 Hydraulic Power Unit Assembly ............................................................................................. 82 Hydraulic Power Unit Assembly ............................................................................................. 84 Hydraulic Manifold Assembly ................................................................................................. 86 Hydraulic Manifold .................................................................................................................. 87 Hydraulic Schematic............................................................................................................... 88 Hydraulic Sequence of Operation .......................................................................................... 89 Counterbalance Valve Assembly ........................................................................................... 90 Electric Eyes Assembly .......................................................................................................... 92 Cut Button Assembly – Right Hand (Standard) ..................................................................... 94 Cut Button Assembly – Left Hand (Standard) ........................................................................ 95 Cut Button Assembly – ErgoTouch Option ............................................................................ 96 Cut Button Assembly – ErgoTouch Option ............................................................................ 98 TC Control Console Assembly ............................................................................................... 99 Pre-Clamp Compressor Assembly ....................................................................................... 100 Backgauge Control Assembly .............................................................................................. 101 Knife Latch Assembly ........................................................................................................... 102 Line Light Assembly ............................................................................................................. 103 Blower Assembly – Air Table Option.................................................................................... 104 Power Panel Connection Procedure Label w/fuses ............................................................. 105 Power Panel Connection Procedure Label w/circuit breakers ............................................. 106 TC Power Panel PCB Troubleshooting .......................................................................................... 107 14.0 Safety Systems Test ................................................................................................................... 108

2.0 Safety

Precautions

This machine is designed for one-person operation. Never operate the machine with more than one person. Safe use of this machine is the responsibility of the operator. Use good judgment and common sense when working with and around this machine. Read and understand all instructions thoroughly before using the machine. If questions remain, contact the dealer from which you purchased this machine. Failure to understand the operating instructions may result in personal injury. Only trained and authorized people should operate this machine. Do not alter safety guards or devices. They are for your protection. Severe personal injury may result. Disconnect power before cleaning or performing maintenance. See Section 2.2 Power Lockout Procedure. Observe all caution labels on this machine. Be sure the cutter is properly grounded. Be sure there is sufficient power to operate the cutter properly. Observe all caution plates mounted on this cutter. Keep foreign objects off table and away from cutter blade. BE EXTREMELY CAREFUL when handling and changing the cutter knife. Severe lacerations or dismemberment could result from careless handling procedures. Keep the floor around the cutter free of trim, debris, oil and grease. When replacing hydraulic parts, loosen the connections slowly to release pressure. Never loosen connections with the machine running. If the cutter sounds or operates unusually, turn it off and consult the troubleshooting section of this manual. If the problem cannot be corrected, have it checked by a qualified service person. CRUSH HAZARD, keep hand and fingers from under the clamp when clamping paper. Use Jogging Aid to load paper, and use the backgauge to push paper out before unloading. DO NOT REACH UNDER THE KNIFE AND CLAMP AREA!

Power Lockout Procedure

For maximum safety when making adjustments or repairs to your machine, be sure to lock out the main power control switch to which the machine is connected. The switch should be moved to the OFF position and a padlock placed in the loop. The key should be held by the person servicing the machine.

Warning Label Definitions

The following warning labels are found at various locations on your machine. Read and understand the meaning of each symbol. If a label is lost from the machine, it should be replaced.

HAZARDOUS AREA

Disconnect power before cleaning, servicing, or making adjustments not requiring power. Do not alter safety guards or devices; they are for your protection. Replace all guards. Do not operate with any guards removed.

SHOCK HAZARD

Disconnect power before removing cover. Replace cover before operation.

SHOCK HAZARD

Disconnect power before removing cover. Replace cover before operation.

SINGLE OPERATOR

Do not operate with more than one person.

!OJO!

This Este simbolo de alerta de seguridad significa ¡ OJO ! - INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porque se refieren a su seguridad personal. Fall de obedecer las instrucciones que siguen podria resultar en lesiones corporales.

Esta maquina, junto con sus mecanismos de seguridad, esta disenada para ser manejada por UNA SOLA PERSONA a la vez. Jamas debe ser manejada por mas de una persona al mismo tiempo. La seguridad es la responsabilidad del operario que usa esta maquina. LEA DETENIDAMENTE el manual de instrucciones y las PRECAUCIONES DE SEGURIDAD antes de poner a funcionar la cortadora. Pidale a su supervisor una copia. El manejo de la guillotina debe estar exclusivamente a cargo de personal entrenado y autorizado para ello. NO MODIFIQUE LOS MECANISMOS DE SEGURIDAD, estan ahi para su proteccion no deben ni modificarse ni quitarse. DESCONECTE LA CORRIENTE ELECTRICA antes de proceder a hacerle servicio de limpieza, engrasar, o de hacer adjustes que no requieren corriente. Trabe el interruptor en la posicion OFF (apagado); vea “Procedimiento para cortar la corriente electrica” al pie de esta pagina. Eche llave a la guillotina y quite la llave cuando la maquina no esta en operacion; vea “Corriente electrica”. Asegurese de que la guillotina este debidamente a tierra. Vea “Conexion de la fuerza electrica”. Verifique el voltaje y asegurese de que este sea suficiente para el debido funcionamiento de la guillotina. Preste atencion a todas las placas con advertencias instaladas en esta guillotina. No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora. TENGA SUMO CUIDADO al tocar y cambiar la cuchilla. Heridas severas y hasta desmembramiento pueden resultar del manejo sin cuidado o negligente. El suelo alrededor de la guillotina debe mantenerse despejado y libre de recortes, desperdicios, aceite y grasa. Al haber la necesidad de reemplazar partes hidraulicas, afloje todas las conexiones poco a poco para dejar escapar la presion. Jamas debe aflojarse conexiones mientras la maquina este andando. Si la guillotina empezara a sonar o trabajar diferentemente a lo acostumbrado, desconectela y consulte la seccion “Troubleshooting” (Reparador) de este manual. Si no es posible corregir el problema, llame a su servicio autorizado para que le examinen la maquina. PELIGRO DE MACHUQUE - Mantenga manos y dedos fuera de la agarradera mientras sujeta el papel. Use el calibrador trasero y su rueda de mano para empujar el papel cortado. NO PONGA SUS MANOS BAJOLA CUCHILLA O AREA DE LA AGARRADERA. NO OPERE SIN LAS GUARDAS PROTECTORAS!

¡ OJO ! PRECAUCION -

Como proceder para desconectar

la corriente electrica.

Para maxima seguridad durante ajustes y reparaciones de su maquina, verifique bien que el interruptor principal de control de corriente al cual la maquina esta conectada, este desconectado. El interruptor deba ser puesto en la posicion “OFF” (desconectado) y se debe poner un candado en la anilla. La llave del candado debe ser guardada por la persona que estara efectuando los trabajos de servicio o de reparacion en la guillotina.

Desconecte la corriente electrica antes de proceder a hacer cualquier ajuste o reparacion o de efectuar el engrase en cualquier maquina.

3.0 Packing List

Part No. 2263-3 44027 4165 A-12608-4 20-2150-4 H-6918-608 8815 5064 44183 W-141 W-137 W-164 W-158

Description Knife – High Speed Steel False Clamp Plate Cutting Stick (in addition to one installed in machine) Jogging Aid Tool Kit Knife Bolts, 3/8 – 16 x 1” Knife Washers, Special Cutting Stick Puller Knife Lifter Assembly 1/8” Allen Wrench 5/32” Allen Wrench 5/16” Hex ‘T’ Wrench 3/8 x 5/16” Wrench

Description False Clamp Plate (book trimming) Magnetic Clamp Pads (2 per pkg.) Book Guides Waste Wagon

Part No. 44027-2 50082 5-7-M361 41058

4.0 Specifications

Description Cutting Width Minimum Cut* Clamp Opening Table Space Front: Back: Dimensions Table Height Overall Height Overall Length** Overall Width Approx. Net Weight Approx. Shipping Weight Floor Loading Electrical

Inch Units 26 ½” 5/8” 4”

Metric Units 67.3 cm 16 mm 10.2 cm

62 cm 71 cm

36” 59” 69 ½” 54” 1780 lbs 2020 lbs 22 PSI

91 cm 150 cm 176.5 cm 137.2 cm 807 kg 916 kg 14.9 kPa

Standard: 5 HP, 3 Phase, 60 Hz AC; 208/230V, 25 Amps (Service size: 30 Amps) Optional Phase Converter Kit: K-3482 (1 Phase, 208/230V, Service size: 50 Amps)

Optional:

5 HP, 3 Phase, 50 Hz AC; 380/415V, 10 Amps (Service size: 20 Amps)

Sound Emission A-weighted sound pressure level measured in an enclosed room at operator level (6 feet/183 cm): Machine in idle state: 60 dB Machine cycling without cutting paper: 70 dB

• With false clamp plate attached, minimum cut is 2” (51 mm).
• *With table, electric eyes, and footswitch removed, can be fit through a 32” (81.3 cm) door opening.

Challenge reserves the right to make changes to any product or specification without notice and without incurring responsibility to existing units.

5.0 Installation & Setup

5.0 Installation & Setup

Inspecting Shipment

This machine has been carefully packed to prevent damage during shipment. However, claims for damage or loss are the responsibility of the recipient. Inspect all shipments as soon as they are received. If there is any noticeable damage, note it on the freight bill. Visual and/or hidden damage must be reported to the claims department of the carrier within 15 days. Contact your dealer if you need any assistance. Check the contents of the box against the packing list on page 8. Make sure there are no missing items.

Uncrating

The Titan 265 weighs approximately 1780 lbs (807kg). DO NOT risk personal injury or damage by attempting to move machinery with makeshift equipment or inadequate manpower. This machine is shipped on a wooden skid and enclosed in a protective, corrugated top. The machine is secured in place with (4) lag screws. All accessories are packed in a separate box.

Remove the carton by removing the nails or staples holding it to the skid and lift it straight up over the cutter. If you don’t have the ceiling clearance to do this, carefully slit the carton down the side and then unwrap it from around the cutter. Remove the accessory box. Remove the lag screws that secure the machine to the skid. Cut shipping straps on the hydraulic reservoir and remove wood spacer from under reservoir.

The machine may then be removed from the skid. A fork-lift may be used if the forks will extend to the back of the machine base. Raise the machine enough to create a small clearance between the skid and machine. Make sure the forks engage the fork pockets found beneath the base. Remove the skid.

DO NOT place hands under machine at any time during skid removal. Place the machine on the ground and readjust placement of the forks for safe transport to its destination.

Alternately, the following method may be used to lift the machine from the skid. Remove the table extensions (page 11) and the lower front cover. Using lifting straps rated at 2000 lbs. or more, wrap the straps around the machine base from front to back on each side of the table as shown in Figure 2 & Figure 3. Hoist the machine and remove its skid.

IMPORTANT! Do not lift the machine by any portion of the table. The aluminum table may pull from the base and strip its mounting threads. Injury may result.

5.0 Installation & Setup

Cleaning

After unpacking, wipe down all machine panels and clean the table surface. The touch screen and control console should be cleaned using a mild water-based soap solution. DO NOT use petroleum or oil based solvents as they will damage the touch screen and control console.

Fitting Through Narrow Door

As shipped, the Titan 265 cutter will not fit through an opening less than 57” (137 cm). With the extension tables removed, it will fit through a 46-1/2” (118 cm) opening. With the table and electric eyes removed, it will fit through a 32” (81.3 cm) opening.

5.4.1 Removing the Extension Tables

Make sure power is disconnected from the machine. Remove the front table plate (Figure 4) by removing the hex nuts. Remove the extension table hardware and remove extension tables.

NOTE: There may be shims located between the extension tables and the extension table brackets. These are used for leveling the extension tables at the factory. Take note as to where they are located so they can be placed in the proper position when reattaching the extension tables later.

5.0 Installation & Setup

Now remove the two extension table support brackets (Figure 4).

View from underneath table

5.4.2 Removing the Table

Make sure the knife has been removed from the machine and that the knife and clamp are in the “up” position. If they are not, read the Power Hookup Section (page 16) to connect power to the machine. Turn on the power using the red and yellow main power switch and follow the prompts on the screen to send the knife and clamp up.

Turn off the machine and disconnect the power.

Make sure the extension tables have been removed (page 11). Remove the 2-hand button controls. Remove the sheet metal covers from the rear of the table. Remove the backgauge motor cover, the lower back panel, and the lower front cover of the machine.

Unplug the cable to the encoder at the back of the machine (Figure 5). Remove the motor junction box cover and disconnect the wires to the motor (Figure 5). Remove the leadscrew cover and the nylon tyraps that are attached to the bottom of the table. The motor wires and encoder wires should now be free from the table.

Motor Junction Box

Encoder Plug

5.0 Installation & Setup

Remove the preset board assembly from the bottom of table (Figure 6).

Preset Board Assembly

Open the top hood and loosen the jam nut on left hand side guide support screw and turn it in a few turns for clearance, then remove the left and right side guides as shown in Figure 7 & Figure 8.

Left Side Guide

Side Guide Support Screw

Right Side Guide

Remove the two taper pins from the bottom side of the table by tightening the jam nut on the taper pin. Then remove the four screws that mount the table to the base. CAUTION: the table assembly is very heavy and requires at least four people to remove. Pull the table out towards the back of the machine.

5.0 Installation & Setup

5.4.3 Removing the Electric Eyes

Make sure power is disconnected from the machine. Remove the top cover. Remove the four hexhead screws for each electric eye assembly from the inside of the machine. By sliding some of the slack in the cable through the side of the machine, the eye assemblies can be set on the machine. If it is necessary to completely remove the eyes from the machine, the wires must be disconnected from the power panel.

5.4.4 Removing the Footswitch

Make sure power is disconnected from the machine. Remove lower front cover. Remove the two screws that mount the footswitch bracket (Figure 9). Lay footswitch assembly inside the machine.

Mounting Screws

5.4.5 Attaching the Table

Set the table in position, and start its front two mounting screws. Then start the rear two mounting screws. Replace the two taper pins (must be snug to seat the table), and then tighten all four screws. Attach the right and left side guides then re-adjust the left hand side guide support screw until it contacts the side guide and tighten the jam nut. (Figure 7 & Figure 8 on page 13), the preset board assembly (Figure 6 on page 13), the motor and encoder wire (Figure 5 on page 12) and all guards and panels.

Once the table is installed, the backgauge squareness and accuracy must be readjusted (see Section 11.3 Squaring the Backgauge on page 41 and Section 11.4 Backgauge Position Accuracy Adjustment on page 42).

5.4.6 Attaching the Extension Tables

Attach the extension table support brackets to the under side of the main table as shown in Figure 10, but do not tighten screws completely. Route each cut button wire through the slots in the brackets while attaching them. Next, place any shims that were installed at the factory in the position they were in when the extension tables were removed. Lay the table extensions in place and insert the screws. Align the front edges of the tables and tighten screws. Attach the front table plate.

5.0 Installation & Setup

5.4.7 Attaching the Electric Eyes

Make sure power is disconnected from the machine. If necessary, connect the wires to the power panel. Attach electric eye assemblies with provided hardware, making sure that the bottom of the electric eye housings are parallel to the table. Once power is hooked up, the electric eyes should be checked for alignment (see Section 11.1 Electric Eye Alignment on page 39).

5.4.8 Attaching the Footswitch

Make sure power is disconnected from the machine. Attach the footswitch bracket using the mounting hardware (Figure 9, page 14).

Hydraulic System Check

The Titan 265 is powered by a hydraulic system consisting of an electric motor coupled directly to a hydraulic pump.

The hydraulic reservoir holds 5 gallons of hydraulic fluid. It is filled with ISO VG #46 hydraulic fluid at the factory but should be checked before operation. Remove the lower rear panel cover. Check the sight gauge on the rear side of the hydraulic tank. Fluid should just be visible in the sight gauge (Figure 11). Add fluid if necessary, but avoid overfilling. For more information about checking and changing the hydraulic fluid, see Section 10.2 Changing the Hydraulic Oil, page 35. When finished, replace the panel.

Sight Gauge

The hydraulic fluid should be checked weekly and changed AT LEAST ONCE-PER-YEAR or after every 1,000 hours of operation.

5.0 Installation & Setup

Power Hook-Up (208/230 50/60Hz)

For satisfactory operation, be sure that your cutter is wired for the correct phase and voltage and has adequate power. The correct electrical specifications for your machine are shown on the serial plate. Check the machine serial plate before connecting the power. For future reference, transfer this information to the front cover of this manual.

Watch Setup Voltage- Inadequate power to the cutter can be a major source of problems. Too many machines on the same circuit will reduce the power to each machine. Inadequate voltage will frequently cause overheating, loss of power, and in extreme cases, failure to operate. Test your voltage when the shop is at actual working levels. Challenge recommends a dedicated line with a lockable disconnect to provide adequate power for this machine.

CAUTION: SHOCK HAZARD! Always disconnect power at main power panel before working on the cutter. Lock it out to prevent accidental power up. (See Power Lockout Procedure page 5).

Important: You must have an adequate size circuit and heavy enough wiring for this machine. The circuit size should be a minimum of 20% greater than the amperage rating on the machine nameplate. If a wire is run over 75 feet (23 meters), the next size wire should be used. Check local electrical codes.

Electrical Specifications for the 208/230V Titan 265:

Volts 208/230V

Amps 25A

Phase 3 PH

Hz 60 Hz

Circuit Size 30A

Wire Size #10 AWG

Metric Wire 6mm sq.

IMPORTANT: There are two places that must be set for the proper incoming voltage. The first is the

terminal blocks found in the power panel. Check incoming voltage and position the Terminal Block Jumper for the proper voltage selection location as shown in Figure 12.

5.0 Installation & Setup

NOTE: The terminal block jumper must be set to the correct location according to the supply voltage of the machine. Failure to set the terminal block jumper will cause damage to the machine!

The second place that must be set for the proper incoming voltage is the transformer terminal strip behind the control console. Check the incoming voltage and move wire #21 to the proper terminal as shown in Figure 13

NOTE: The terminal block jumper must be set to the correct location according to the supply voltage of the machine. Failure to move wire #21 to the proper terminal will cause damage to the machine!

The power source is connected to the cutter at in the junction box located at the rear, right hand side of the machine.

Power cord connection procedure:

1. Disconnect the power at the main power panel and lock it out to prevent accidental power-up. See Power Lock-Out procedure, page 5.
2. Thread the power cord through the knock-out hole in the junction box located near the floor in the lower left hand corner of the machine rear. Secure it with a conduit connector.
3. Fasten the ground lead to the ground terminal lug found in the junction box.
4. Use wire nuts to join the three power leads to the L1, L2 and L3 leads found in the junction box.
5. Close all doors and guards, unlock the main power and switch it on. The machine should now have power.
6. Press both cut buttons simultaneously to activate the motor and check to make sure it is turning the same direction as the arrow on the motor casing. If it isn’t, disconnect the power and simply exchange any two leads of the power cord as in Figure 14. The motor will now turn the correct direction. Double check to make sure.

5.0 Installation & Setup

Power Hook-Up (380/400/415V 50Hz)

For satisfactory operation, be sure that your cutter is wired for the correct phase and voltage and has adequate power. The correct electrical specifications for your machine are shown on the serial plate. Check the machine serial plate before connecting the power. For future reference, transfer this information to the front cover of this manual.

Watch Setup Voltage- Inadequate power to the cutter can be a major source of problems. Too many machines on the same circuit will reduce the power to each machine. Inadequate voltage will frequently cause overheating, loss of power, and in extreme cases, failure to operate. Test your voltage when the shop is at actual working levels. Challenge recommends a dedicated line with a lockable disconnect to provide adequate power for this machine.

CAUTION: SHOCK HAZARD! Always disconnect power at main power panel before working on the cutter. Lock it out to prevent accidental power up. (See Power Lockout Procedure page 5).

Important: You must have an adequate size circuit and heavy enough wiring for this machine. The circuit size should be a minimum of 20% greater than the amperage rating on the machine nameplate. If a wire is run over 75 feet (23 meters), the next size wire should be used. Check local electrical codes.

Electrical Specifications for the 380/415V Titan 265

Volts 380/415V

Amps 10A

Phase 3 PH

Hz 50 Hz

Circuit Size 20A

Wire Size #12 AWG

Metric Wire 10mm sq.

IMPORTANT: Check the incoming voltage – if it is different from the factory set 415V, the tap on

the main transformer must be changed to match the incoming voltage - see Figure 15 for the procedure.

5.0 Installation & Setup

The power source is connected to the cutter at in the junction box located at the rear, right hand side of the machine. The power is then run up to the main transformer mounted to the side of the machine, under the top hood.

Power cord connection procedure:

1. Disconnect the power at the main power panel and lock it out to prevent accidental power-up. See Power Lock-Out procedure, page 5.
2. Thread the power cord through the knock-out hole in the junction box located near the floor in the lower left hand corner of the machine rear. Secure it with a conduit connector.
3. Fasten the ground lead to the ground terminal lug found in the junction box.
4. Use wire nuts to join the three power leads to the L1, L2 and L3 leads found in the junction box.
5. Close all doors and guards, unlock the main power and switch it on. The machine should now have power.
6. Press both cut buttons simultaneously to activate the motor and check to make sure it is turning the same direction as the arrow on the motor casing. If it isn’t, disconnect the power and simply exchange any two leads of the power cord as in Figure 16. The motor will now turn the correct direction. Double check to make sure.

5.0 Installation & Setup

Line Light

The Titan 265 is equipped with two lights, which provide a line of light on the paper in the approximate location of where the paper will be cut. The lights come on when power to the machine is turned on. The light from each bulb reaches the table after passing between the knife and clamp. Each light is focused with a socket head capscrew see Figure 17

Line Light Adj. Screws

To Adjust:

1. Place a wide sheet of paper on the cut stick to view the line light.
2. Using a 3/16” hex allen wrench, turn one of the cap screws until you see a 1/16-1/8” beam. NOTE: it is best to start by turning the screw clockwise. If the screw turns all the way in before a line appears, begin turning the screw counterclockwise.
3. Similarly, turn the adjustment screw of the other bulb, until one continuous beam is seen across the cut stick.

SHOCK HAZARD! Always disconnect power at main power panel before working on the cutter. Lock it out to prevent accidental power up. See Power Lockout Procedure, page 5.

5.0 Installation & Setup

Bulb replacement:

1. Make sure power is off (see Power Lockout Procedure, page 5).
2. Remove the old bulb by lightly pushing the bulb into the socket and turning it 1/4 turn counterclockwise. CAUTION! If the bulb is still hot, allow a few minutes for it to cool.
3. Insert the new bulb into the socket, push it in and twist it clockwise until the bulb locks into place.
4. Reconnect power and turn the main power switch on. Readjust the line if necessary.

False Clamp Plate

To prevent marking on pressure sensitive jobs, a false clamp plate is included with your machine. This plate attaches to the bottom of the clamp. It is secured with (3) setscrews located in holes on the lower front face of the clamp.

To install:

1. Make sure the knife and clamp are in the “up” position. If they are not, turn on the power using the red and yellow main power switch and follow the prompts on the screen to send the knife and clamp up.
2. Place the false clamp plate into position on the bottom of the clamp, making sure the locator pins on the false clamp plate slide into the three holes on the bottom of the clamp.
3. While holding the false clamp plate tight against the clamp, tighten the right most set screw located in the front face of the clamp (Figure 18). If the center set screw is accessible below the knife, tighten that screw as well.
4. Place a pile of paper approximately 2” high on the table under the clamp. Then lower the clamp down to the paper using the low pressure clamping feature by pressing the foot pedal.
5. Continue to hold the foot pedal down then tighten the remaining setscrews located in the lower front face of the clamp (Figure 18).
6. Release the foot pedal to allow the clamp to return up.

NOTE: The minimum cut with the false clamp plate attached is 2” (51 mm). A sensor on the clamp detects if the false clamp plate is installed, and thus prevents the backgauge from being positioned less than 2” (51 mm).

6.0 Operation

IMPORTANT:

DO NOT ATTEMPT TO OPERATE YOUR CUTTER UNTIL YOU HAVE THOROUGHLY READ AND UNDERSTAND ALL OF THE INSTRUCTIONS FOUND IN THE OPERATOR AND INSTRUCTION MANUALS INCLUDED WITH YOUR CUTTER. CALL YOUR AUTHORIZED CHALLENGE DEALER IF YOU STILL HAVE ANY QUESTIONS.

Complete operating instructions for all TC Model paper cutters can be found in the TC Touch Screen Control Operating Instructions manual that was included with your machine (Figure 19). If you do not have a copy, or to download the latest version, visit: www.challengemachinery.com/support.

7.0 Knife Installation/Changing

Changing knives can be very dangerous unless safety precautions are observed and extreme care is taken when handling knives.

Make sure knife lifters are properly installed, see instructions following. Keep handling of unprotected knives to an absolute minimum. Clear off cutter table before removing knife. Have scabbard on cutter table and insert knife immediately. Warn people of any unprotected knife. Knife changing is a ONE PERSON OPERATION. Having more than one person trying to change knives invites accidents.

5/16” T-Wrench

Cut Stick Removal Tool

Knife Lifter Assembly

3/16” Hex Allen Wrench

Figure 20 – Knife Changing Equipment

The knife changing equipment shown in Figure 20 is included in the cutter tool kit. The following instructions show how to remove and install a new or re-sharpened knife. Read through these instructions AT LEAST ONCE before attempting to actually change or install any blades.

Knife Removal

1. Make sure the knife and clamp are in the “up” position. If they are not, turn on the power using the red and yellow main power switch and follow the prompts on the screen to send the knife and clamp up.
2. Turn the power off and lockout power to machine, see Power Lockout Procedure, page 5.

3. Back off the knife adjusting screws on top of the knife bar several turns (Figure 21). A new knife will cut deeper than one that has been ground several times. Failure to back off the screws could damage the knife and/or the cutting stick.
4. Remove the knife bolts from the two slotted knife bar holes (Figure 21) and replace with the knife lifters (Figure 22). Tighten the lifters to hold the knife in place, and then remove the remaining knife bolts.
5. Clear the table surfaces and place the empty knife scabbard on the table. Remove the scabbard’s knife retaining screws.
6. Grasp the knife lifters firmly and, at the same time, turn them counterclockwise to release the knife from the knife bar. Lower the left end first, then lower the right end as you shift the knife sideways to the left. Bring the right end of the knife out from the machine. Shift the knife to the right and bring out the left end. Put the blade in the scabbard immediately and secure the knife retainer screws.

Knife Installation

Knives are heavy and always very sharp! Be sure to keep the edge away from your body and keep other people out of the area while handling the blade. Severe lacerations or dismemberment could result from careless handling procedures.

1. Make sure the knife and clamp are in the “up” position. If they are not, turn on the power using the red and yellow main power switch and follow the prompts on the screen to send the knife and clamp up.

2. Turn the power off and lockout power to machine, see Power Lockout Procedure, page 5.
3. Rotate or replace the cut stick (see Section 7.3.2 Cut Stick page 27).
4. Remove the left retainer screw from the new blade and screw the knife lifter assembly into the new blade. Screw the lifters all the way in and then back them out a 3/4 turn).
5. Remove the other scabbard retainer screw.
6. Double check to make sure the knife adjusting screws have been backed out all the way (Figure 21, page 24). Guide the blade, left edge first, into the space between the knife bar guide frames on the left. Move the right end of the blade into the machine, under the knife bar slot. Align the lifters with the slots in the knife bar, raise the knife into the knife bar slot as high as it will go and tighten the lifters.

NOTE: If the blade will not go in, either the lifters are screwed into the blade too far, or the end of the blade is hitting the cylinder bracket at the right end of the knife slot. In this case, drop the left end when inserting the knife.

7. Insert the knife bolts with washers and snug to hold the knife, but don’t tighten them yet.
8. Remove the knife lifter assembly and replace with bolts and washers.
9. Place a few sheets of paper over the cut stick, covering the stick end-to-end.
10. Restore power to machine and turn power on.
11. Go to the MAINTENANCE screen and choose KNIFE ADJUST. Choose KNIFE DOWN, then press and hold the cut buttons to send the knife to the down position.
12. Turn the power off and lockout power to machine.
13. Turn the knife adjusting screws (Figure 23) down evenly, a little at a time, until the knife cuts through the bottom sheet of paper the entire length of the cutting stick. Turning the screws down evenly prevents uneven wear on the knife and cutting stick.
14. Restore power to machine and turn power on.
15. Follow the prompts on the screen to send the knife and clamp up.

16. Turn the power off and lockout power to machine.
17. Tighten all knife bolts securely.
18. Restore power to machine and turn power on. Make a test cut through a full lift of paper and make minor adjustments if necessary by repeating steps 9 through 17. NOTE: If the knife ends cut but the middle doesn’t, you could have dips or uneven spots in the knife and/or cutting stick. These can be eliminated by placing 1/2” strips of paper in the table slot beneath the cutting stick to shim it.
19. Send the dull knife to a knife grinder. Do not attempt to sharpen your own knives! See the Knife Care Tips Section below to determine the knife bevel angle.

Knife Care Tips

! KNIFE SAFETY ! Knives are DANGEROUS!!! They are heavy and very sharp, even after use. Keep the edge away from your body and keep the area clear of others when handling knives. Never touch the cutting edge! To prevent personal injury and damage to the knife, always keep knives in their holders with screws tightened. You are aware of the dangers, but others may not be. Never attempt to hone, polish, or service the knife in any way. Failure to follow safety procedures may result in severe lacerations or dismemberment.

7.3.1 Knife Blade Life

Knife blade life, or the time between sharpenings, can be affected by many factors. One important factor is the type of paper being cut. Abrasive paper, such as recycled paper, soft paper such as newsprint paper, and bound books can all significantly shorten knife blade life. Also, if the knife depth is set too deep, the knife will cut too deep into the cutting stick and can dull the knife blade.

A knife can last between 2,000 and 5,000 cuts before it needs to be sharpened. Cutting soft paper (such as newsprint paper) or paper with high post-consumer recycled content can cause the knife to need sharpening after only 2,000 to 3,000 cuts. Cutting pure paper, such as bond paper with no recycled content, or hard paper can allow the knife to be used for as many as 5,000 cuts before it needs to be sharpened. In all cases, the operator should continually check the quality of the cut to determine when the knife blade needs to be sharpened. Some characteristics that indicate a blade needs sharpening are:

The knife hesitates or stalls while making a cut.

The sheets are not all cut to the same length (usually the top few sheets are longer than the rest of the sheets - this is sometimes called “draw”).

Cut marks appear on the cut face of the paper.

The profile of the cut (side view) is not perpendicular to the table.

The cut does not appear straight when viewed from the top.

The knife makes a “rougher” sound as it passes through paper.

Nicks are visible on the cutting edge of the knife.

The cut stick should be changed or rotated at every knife change. It may require changing more often if deep grooves or jagged edges can be seen along the score marks. A worn cut stick can negatively affect cut quality.

Procedure to change or rotate cut stick

1. Turn the power off and lockout power to machine, see Power Lockout Procedure, page 5.
2. Locate the Cut Stick Puller provided with the machine. The cut stick puller has a finger hold and hook (Figure 24).
3. Hook the Cut Stick Puller over the right end of the cut stick with a finger in the loop of the puller. With the Cut Stick Puller at a slight angle over the cut stick lift the puller straight up until the end of the cut stick comes out of the table. Remove the remainder of the cut stick from the table by hand.
4. Inspect the cut stick for wear. It may be used a total of 8 times (twice on each surface) before replacing. To use a surface twice, reinstall the cut stick by turning it such that the end that came out of the right end of the slot goes into the left end of the slot. If a surface has been used twice, rotate the stick to an unused surface (Figure 25). If all (4) surfaces have been used twice, replace the stick with a new one. New cut sticks can be purchased from your authorized Challenge dealer.
5. Firmly press the new or rotated cut stick all the way down into the slot. The top of the cut stick should be flush with the table. If the cut stick is not level or flush with the table, place 1/2” wide strips of paper in the table slot under the cut stick to raise it slightly.

Challenge recommends that bevel angles for the Titan 265 knives be in the range of 21° to 23°. In general, a 21° bevel angle will provide better cut quality when cutting soft paper (such as newsprint), recycled paper, or bound books. However, 21° angle knives can become dull sooner than 23° knives, which results in shorter knife blade life. A knife with a 23° bevel angle, on the other hand, will not dull as easily, and can provide satisfactory results when cutting most types of paper. Knives shipped with the Titan 265 from the factory have a bevel angle of 23°.

If your establishment is large enough to purchase more than one set of knives, have one set beveled at 21° and the other at 23°. Note: A set consists of 3 knives: one in the machine, one as a back up, and one at the grinder.

If the machine seems to strain but the cut quality is still good, reduce the pile height. You may also carefully apply glycerin to the bevel when cutting hard, coated paper. Tie a cloth to the end of a stick; dip the stick in glycerin, and apply. Never apply by hand! In lieu of glycerin you may lightly rub white bar soap along the bevel. Lubrication will prolong the life of your machine and reduce maintenance.

To prevent corrosion, knives are coated with light oil. It should be REMOVED WITH CARE.

While removing or installing a knife, be careful not to allow the edge to bump against the machine. Nicks will result.

If a knife bolt is damaged, replace it.

Always keep knife bolts securely tightened.

Always use the heavy-duty knife bolt washers provided by Challenge. Failure to do so could result in scratching or marring of the clamp face.

Store knives in a dry environment to prevent corrosion.

Never attempt to service a knife in any way.

Maintenance Section

NOTICE

The instructions on the following pages are for the use of trained service personnel only!

Attempting to perform repair and replacement procedures without proper training may cause machine damage or operator injury!

PARTS CUSTOMERS: Parts with the express understanding that they are to replace parts found missing or no longer serviceable on equipment designed and/or manufactured at Challenge. The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge products, and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company. Any modification or alteration of any Challenge product will void any remaining warranty.

8.0 Cleaning

Before cleaning inside machine turn off and lockout power, page 5.

Hydraulics

1. The vent fans should be wiped off weekly to maintain maximum cooling of the hydraulic system.
2. The hydraulic manifold, fittings, and hoses should be wiped off weekly to maintain maximum cooling. Remove then replace panels as necessary.

Table

1. The front table should be wiped down periodically. Use a non-abrasive cleaner along with a protective wax.
2. The rear table cover may be cleaned with glass cleaner or a mild water based detergent. Some petroleum-based solvents may damage the Plexiglas.

Console

1. The console should be cleaned with a mild water based detergent applied to a damp cloth or paper towel. Petroleum based solvents will damage the console.

Machine Exterior

1. The machine’s exterior should be cleaned with a non-abrasive water based detergent applied to a damp cloth.
2. Always be careful when cleaning around safety warning labels. Use limited amounts of cleaners in those areas.

9.0 Lubrication

A clean, lubricated machine will cut more accurately, run longer, with less downtime, and fewer repairs.

Schedule lubrication maintenance both early in the day and early in the week. This allows the lubricants to work into the machine. Lubrication at the end of the day or week allows the lubricants to run off without any benefit to the machine.

Clean off dirty, excess grease. Clean accumulated dust off valves, hoses, and connections. Dust build-up increases operating temperatures and causes premature wear of all hydraulic components.

Oil and grease WEEKLY as described below.

When necessary, send the knife down by choosing “MAINTENANCE” and then “KNIFE CHANGE” on the TC touch screen. Select “Knife Adjust Mode” then press and hold both cut buttons until the knife and clamp reach the table. Now release the buttons (the knife and clamp should stay down).

DISCONNECT THE POWER AND LOCK IT OUT, (See Power Lockout Procedure on pg. 5).

Most moving parts require lubrication. Remove all panel covers and look for all oil locations (marked with red paint). Make sure oil holes are not plugged and lubricate with a 30 weight oil. See the photos below for critical locations (not all locations are illustrated here). Notice that some are oil locations and some are grease points. Wipe off old and excess grease. Use a National Lubricating Grease Institute No. 2 consistency, extreme pressure grease.

Replace all guards before operating. Never operate cutter with any

Oil Knife Cylinder Pins

Grease Thrust Washers

Figure 27 – Clamp Gibs and Rack & Pinion

Figure 28 – Backgauge Guide

10.0 Hydraulic System

The Titan 265 Cutter has both hydraulic cutting and hydraulic clamping operation. The cutter is powered by an electric motor coupled directly to a hydraulic pump. The clamp action is powered by a hydraulic cylinder. When the cut buttons are depressed, this cylinder moves the clamp down (or brings the clamp up to full hydraulic pressure if the manual foot clamp is down). The cutting action is also powered by a hydraulic cylinder that moves the knife bar down. The knife sequence valve generates 1,200 PSI of back pressure throughout the system to maintain full clamp pressure during the cut. One advantage of the hydraulics is the immediate return of the knife when the cut buttons are released.

Check the level of the hydraulic reservoir WEEKLY or whenever the machine sounds like it is laboring (this could be due to low oil level). To check, remove the lower rear cover and look at the sight gauge on the rear side of the hydraulic tank (Figure 29).

Sight Gauge

Fluid should just be visible in the sight gauge. Add fluid if necessary, but avoid overfilling. Use only the recommended fluid type as described in Section 10.1 below. Replace the panel.

The hydraulic tank, fan, manifold, and fittings should be wiped off WEEKLY to maintain maximum cooling of the tank/hydraulic oil.

The hydraulic fluid should be changed YEARLY or EVERY 1,000 HOURS of operation.

The oil filter (Challenge part H-227-1) should be changed YEARLY or whenever any repairs are made to the hydraulic system.

NOTE: Failure to change the oil and filter when needed can damage the seals in the clamp and knife cylinders.

Recommended Hydraulic Oil

Use only ISO (International Standards Organization) Viscosity Grade 46, rust, oxidation, and foam inhibiting, non-detergent hydraulic oil. Oils other than the recommended type will cause seals, cups, and O-rings to deteriorate. The proper hydraulic oil can be purchased in 5 gallon containers from your authorized Challenge Dealer using the Challenge part number: S-1991-3.

NEVER USE Automatic transmission oil or brake fluid as a substitute! Oils other than the recommended type will cause seals, cups, and O-rings to deteriorate. Unsafe operations conditions will result.

Changing the Hydraulic Oil

The oil and filter should be changed AT LEAST ONCE-A-YEAR or after every 1,000 hours of operation.

The oil filter (Challenge part H-227-1) should be changed YEARLY or whenever any repairs are made to the hydraulic system.

NOTE: Failure to change oil and filter when needed can damage seals in the cylinders, pump, and valves.

Only change oil when it is cold. Burns could result from changing hot oil.

Before beginning, you will need an empty five gallon bucket, three oil pans or more, a funnel and an assistant. If oil is hot, wait until it cools.

1. Make sure main power switch is off and disconnect power to the machine and lock it out.
2. Remove the lower rear cover
3. Unscrew and remove the breather cap from the top of the tank (Figure 30).

Sight Gauge

Breather Cap

4. Using a hand drill and transfer pump commonly found at hardware and home improvement stores, transfer the used oil to empty container.
5. Replace the oil filter. Place a thin film of new hydraulic oil on the seal of the new filter to insure a proper seal. Firmly hand-tighten the filter onto the filter head.
6. Using the transfer pump, fill the tank with 5 gallons of the recommended fluid (See Section 10.1 above). Make sure the level is just above the sight gauge shown in Figure 30.
7. Re-install the breather cap.
8. Before turning on the machine, make sure all hydraulic hose fittings are tight.
9. Turn on main power to the machine. Make several a cut cycles and inspect the hydraulic system for leaks. If leaks are found, turn off main power to the machine and tighten any leaking fittings.

Hydraulic Valve Adjustments

Several of the following tests require the machine to be operational for checking and adjusting. Be very careful that tools and other people are clear of moving parts and that the cutter is not accidentally operated while adjustments are being made. Disconnect the power and lock it out, (see Safety Precautions, page 5) whenever working on the machine unless the directions specifically require the machine to be powered.

NOTE: Pressure settings fluctuate with oil temperature. Set pressures when the oil is hot.

Pressure Settings:

Main System Relief Pressure — 2,000 psi. Knife Down Sequence Pressure — 1,200 psi. Clamp/Knife up Sequence Pressure — Visual. Clamp Pressure — 400-900 psi.

Notes:

• To access hydraulic gauges and valves, remove the lower front cover panel.

To adjust valves, loosen hex jam nut, then make adjustments by turning the adjusting screw with a hex allen wrench.

On all valves, turning in (clockwise) increases pressure; out (counter-clockwise) decreases pressure. Clamp Pressure Gauge

Main System Gauge

1. Main System Relief Valve

4. Electronic Clamp Valve

3. Clamp Up Sequence Valve

1. MAIN SYSTEM RELIEF PRESSURE: Use the “Knife Change” feature found in the Maintenance pull-down menu to send the knife and clamp down. Read the pressure on the main system gauge when the knife is bottomed on the table. Adjust the main system relief valve (Figure 31) to obtain a reading of 2,000 psi. It may be necessary to send the knife down several times.

2. KNIFE DOWN SEQUENCE PRESSURE: Begin a cut cycle and read the knife sequence pressure from the main system gauge as the knife is traveling down (after the clamp reaches the table). The pressure should read 1,200 psi. If necessary, adjust the knife sequence valve (Figure 32) to obtain the proper reading.

2. Knife Sequence Valve

3. CLAMP UP SEQUENCE PRESSURE: Activate a cut cycle and visually inspect the motion of the knife and clamp. The clamp should not lift off the table until the knife is all the way up. If it does, increase the sequence pressure by adjusting the clamp up sequence valve (Figure 31).

4. ELECTRONIC CLAMP PRESSURE SETTING: The electronic clamping control allows the convenience of changing the clamp pressure at the control console, as well as the ability to program different clamp pressure settings within programmed jobs. The clamp pressure is controlled by use of a slide bar on the TC touch screen located at the lower left corner of the screen. A number between 0 and 15 will be displayed, indicating the current pressure setting (0 being the lowest, 15 the highest). To adjust the actual clamp pressures at the minimum (0) and maximum (15) settings, follow the procedure below:

On the TC touch screen, select the Maintenance pull-down menu then choose Setup. Then select the Service Info tab, and in the box for Enable Tabs Code, enter 6125. Now select the Hydraulic Settings tab. The screen should look similar to Figure 33:

To set the maximum clamp pressure, first make sure the correct slide bar is “active” by touching the appropriate slider button. Now press both cut buttons, and after the clamp has contacted the table and while the knife bar is coming down, read the pressure on the right hand pressure gauge. It should be set at 900 psi. If not, adjust the maximum clamp pressure slider button higher or lower and re-check the clamp pressure reading on the gauge. Repeat until the pressure is properly set at 900 psi.

To set the minimum pressure, first make sure the correct slide bar is “active” by touching the appropriate slider button. Now press both cut buttons, and after the clamp has contacted the table and while the knife bar is coming down, read the pressure on the right hand pressure gauge. It should be set at 400 psi. If not, adjust the minimum clamp pressure slider button higher or lower and re-check the clamp pressure reading on the gauge. Repeat until the pressure is properly set at 400 psi.

To adjust the directional valve shift delay, first make sure the correct slide bar is “active” by touching the appropriate slider button. Move the slider button all the way to the right. Now make a complete cut cycle by pressing and holding the cut buttons throughout the entire cycle. Watch the motion of the knife bar. When the knife bar reaches the bottom of its stroke, you should notice a delay before the knife bar begins its upward motion. Decrease this delay by moving the slider button slightly to the left. Continue making cuts and checking the delay each time you move the slider button. Stop moving the slider button once the delay is mostly eliminated. If you go too far to the left, you will hear an unusual “clunk” sound when the knife begins its upward motion. If this happens, you will need to move the slider bar back to the right until the clunk sound has disappeared.

To adjust the knife cushion value, first make sure the correct slide bar is “active” by touching the appropriate slider button. The knife cushion can be described as a slight slowing down of the knife bar at the top of its stroke – thus providing a “cushion” effect. To increase the amount of cushion, move the slider button to the right. To decrease the amount of cushion, move the slider button to the left.

When finished, press Save and Exit.

11.0 Adjustments

Several of the following tests require the machine to be operational for checking and adjusting. Be very careful that tools and other people are clear of moving parts and that the cutter is not accidentally operated while adjustments are being made. Whenever working on the machine, disconnect the power and lock it out (see SAFETY PRECAUTIONS, page 5) unless the directions specifically require the machine to be powered.

Electric Eye Alignment

If the electric eyes are not in alignment, or if they become out of alignment during a cut cycle due to vibration, the machine will see them as blocked and will cease any downward motion.

To check if the electric eyes are aligned properly, turn on the power switch and look at the indicator light pattern on the receiver (left hand unit). If the eyes are functioning properly and aligned properly, and if there are no obstructions, the light pattern will look like the one shown in Figure 34 below.

Status (Green = OK) (Red = Problem)

Zone Indicators (Green = Clear/Aligned) (Red = Blocked/Misaligned)

Figure 34 – Electric Eye Indicator Lights

To simulate the vibration caused by a normal cut cycle, gently tap on the electric eye housings one at a time with your hand. Watch the indicator lights to see if any of them change.

If the status light or any of the zone indicator lights are red, this indicates an obstruction. However if there are no physical obstructions blocking the eye beams, then most likely the electric eyes are out of alignment. To adjust:

1. Remove the inner housing covers from both eye housings.
2. Loosen the outer mounting screws (Figure 35) to adjust the eye beam units until they are aligned over their length.

Outer Mounting Screws

Inner Mounting Screws

3. Loosen the inner mounting screws (Figure 35) to rotate the beams until they are aligned over their width. When the indicator lights indicate proper alignment as shown in Figure 34, tighten all screws.
4. Replace the inner housing covers and re-check the alignment as indicated above.

Backgauge Gib Adjustment

If the backgauge does not stay squared or jumps up and down when jogging paper against it, the backgauge gib screws are probably loose or worn.

To Adjust:

1. Send the backgauge near the rear of the table.
2. Turn off the power and lock it out, page 5.
3. Remove the leadscrew cover under the table.
4. Loosen the side gib setscrews and the bottom guide screws (Figure 36).

Guide Screws

5. Tighten the bottom guide screws until they touch the guide then back off 1/8 turn. Do not over-tighten or they could cause the backgauge to bind.
6. Turn the side gib screws in until they just touch the guide. The backgauge should not be able to rock side to side. Lock in position with the jam nuts.
7. Run the backgauge back and forth the length of the table using the backgauge control. Check for any binding. Readjust if necessary.

NOTE: The screws should be tightened to hold the backgauge square against the guide rail. Excessive tightening will cause the backgauge to bind and cause premature wear of all components.

Squaring the Backgauge

PAPER

PAPER

To test the backgauge for squareness, place a small lift of paper against the left side of the backgauge (but not against the side guide) and make a cut.

Now, leave the backgauge in the same position, flip the lift over and against the right side of the backgauge (but not against the side guide). Make another cut to see if any of the stock will trim off. Run two checks, one starting on the left and moving to the right, the other, moving from the right to the left. Trim in either sequence indicates the backgauge is out of square.

1. Make sure the backgauge gibs are set properly (see previous section). Then follow steps 2 through 5.

NOTE: Backgauge gib adjustment is not necessary on initial machine setup as gibs have been adjusted at the factory.

2. Loosen the jam nuts on the backgauge adjusting screws (Figure 38).

Adjusting Screws with Jam Nuts

3. Back off the adjusting screw on the side that the trim occurred and tighten the other.
4. With the squaring screws tight, make another test. Continue to adjust and test until no trim occurs when testing in either sequence.
5. Tighten the jam nuts and lock screw.
6. Replace rear table cover.

NOTE: Once the backgauge is square, restore power to the machine and check the backgauge accuracy to make sure it is accurate (see next section).

Backgauge Position Accuracy Adjustment

If the backgauge position readout does not match the actual measurement between the knife and the backgauge, the cutter must be re-calibrated.

The accuracy can be checked by comparing cut sheets of paper. This process is described below.

NOTE: The backgauge gibs should be adjusted and the backgauge squared before attempting to adjust accuracy.

1. Place a 1/4 to 1/2 inch (5 to 13mm) pile of 8-1/2 X 11 (A4) paper against the center of the backgauge.
2. Trim cut lengthwise and rotate 180 0 . Using the backgauge position readout, bring the paper up to the 10" (254mm) position and make a cut. Move the backgauge up to 5" (127mm) and make another cut.
3. Take several sheets from the center of each lift and compare them to each other. The encoder system on your cutter will space accurately between your 10” (254mm) and 5" (127mm) cuts, whether the overall accuracy is correct or not. The stack of paper between the 10” (254mm) and 5" (127mm) cuts will be a true 5", but the paper left against the backgauge will not- if the backgauge position readout is off.
4. If the backgauge position readout is off, you will have to adjust the accuracy. On the TC touch screen console, select Maintenance, then Setup. Then select the Service Info tab and in the box for Enable Tabs Code, enter 6125. Now select the Accuracy Adjust tab and follow the instructions on the screen. You will be asked to cut a sample pile, measure it, and then key in the actual measured value. Press Save and Exit when finished.
5. Run the backgauge back several inches, then bring it forward through the 3.750" (95 mm) preset dimension, then repeat steps 1-3 again.

Clamp Height and Level Adjustment

The clamp height and level need not be adjusted on a new machine setup. If the bottom edge of the clamp does not measure 4” without false clamp plate (3-3/4” with false clamp plate) from the table surface on each end of the clamp, then it should be adjusted for optimal cutting performance.

Clamp Height Adjustment Procedure:

1. Make sure clamp and knife are in the up position. Turn the machine off and lock out power, page 5.

2. Remove the bottom front cover and the top rear cover.
3. Loosen one end of the rack & pinion shaft coupling from the rear of the machine (Figure 39).
4. Loosen the bottom nut at the bottom end of each clamp pull down tie rod (Figure 40).
5. Adjust the top nut at the bottom end of each clamp pull down tie rod until a 4” (3-3/4” if false clamp plate installed) height is measured at each end of the clamp.
6. Tighten each bottom nut at the bottom end of pull down rods.
7. Tighten the rack & pinion shaft coupling.
8. Recheck the clamp height in case tightening the linkage moved it out of adjustment. If the clamp has moved out of adjustment, repeat steps 3 through 7 as necessary.

9. Once a satisfactory setting has been obtained, replace all covers and unlock the power source.

Clamp Leveling Procedure:

Remove the knife, false clamp plate and the cut stick. Place a 2” wide strip of paper under the left and right hand side of the clamp. Access the Knife Adjust menu in the “Maintenance Section” and cycle the clamp and knife to the down position. Pull on the paper strips; if one pulls out, that side will have to be adjusted. NOTE: Keep the adjustments small so the clamp will remain at 4”

1. Turn the machine off and lock out power, page 5.
2. Remove the bottom front cover and the top rear cover.
3. Loosen one end of the rack and pinion shaft coupling (Figure 39).
4. Loosen the clamp rod bottom nut on the side of the clamp that doesn’t hold paper.
5. Adjust the top clamp rod nut until the paper is held tight.
6. Tighten the bottom nut, then recheck the paper. Readjust if necessary.
7. Tighten the rack and pinion shaft coupling.

Pre-Clamp Pressure Adjustment

The pre-clamp feature of the Titan 265 uses low-pressure pneumatics to bring the clamp down prior to making a cut. The system pressure is set at the factory and allows for safe and proper operation of the clamp. It should not be necessary to adjust unless the clamp does not come down all the way to the table after pressing the foot pedal. If this is the case follow these instructions to adjust:

1. Remove lower front cover and locate the pneumatic pressure adjustment knob (Figure 41).

Adjustment Knob

2. Loosen jam nut.

3. Increase the pressure by turning the valve clockwise until the clamp is able to travel down to the table completely when pressing the foot pedal switch.
4. Check to make sure the force under the clamp does not exceed 66 lbs (30 kg). A scale, such as a bathroom scale, should be used to measure this. If the force exceeds 66 lbs (30 kg), decrease the pressure by turning the valve clockwise until the force is below 66 lbs (30 kg).
5. Tighten the jam nut on the pressure control valve.

Knife Latch Adjustment

The knife latch prevents the knife edge from drifting down while the machine is not in operation. The knife latch height must be set properly in order for the machine to function properly and to prevent the knife blade edge from becoming exposed.

Failure to adjust the knife latch properly could result in the knife blade edge being exposed at times other than normal operation. Serious injury could result.

Follow these instructions to adjust:

1. Make sure the knife is all the way up and has not drifted down by performing a cut cycle.
2. Turn the machine off and lock out power, see page 5.
3. Remove the upper rear cover of the machine and locate the knife latch assembly.
4. Check the gap as shown in Figure 42. The gap should be .030” (.8 mm) to .060” (1.5 mm).

Figure 42 – Knife Latch

5. If the gap is out of range, adjust the knife latch height by loosening the mounting screws (Figure 42) and move the knife latch assembly up or down until the gap is in the correct range of .030” (.8 mm) to .060” (1.5 mm).
6. Tighten the mounting screws.

7. Restore power to the machine and perform a cut cycle. Recheck the gap to make sure it is still within the correct range.
8. Also make sure that the distance between the knife blade edge and the bottom surface of the clamp is greater than the knife latch gap. This ensures that if the knife were to drift down and hang on the knife latch, the knife blade edge will not be exposed.
9. Re-attach upper rear cover.

Proximity Switches – Knife and Clamp

Proximity switches are used to inform the computer of the up and down positions of the knife and clamp. They do not determine the stopping positions of the knife and clamp, and therefore rarely need to be adjusted. However, if a proximity switch is not sensing the knife or clamp position correctly, it may need adjustment.

11.8.1 Knife Down Proximity Switch

Make sure the clamp and knife are in the up position. Turn the power switch off and lock out power, page 5. Open the top hood.

Adjust the knife down proximity switch (Figure 43) by loosening the two mounting screws and sliding the switch closer to the knife bar. The gap between the proximity switch and the knife bar should be 1/32” – 1/16” (0.5mm – 1.5mm). Turn the power back on and send the knife down using the “Knife Change” feature found in the Maintenance pull-down menu. The light on the proximity switch should be off. If not, adjust the switch up until the light goes out.

Mounting Screws

11.8.2 Clamp Up Proximity Switch

Make sure the clamp and knife are in the up position. Turn the power switch off and lock out power, page 5. Open the top hood and the upper rear cover.

Adjust the clamp up proximity switch (Figure 44) by loosening the two proximity bracket mounting screws and slide it up or down. The gap between the actuator and the proximity switch should be 1/32” – 1/16” (0.5mm – 1.5mm).

Clamp Up Proximity Bracket

11.8.3 Knife Up Proximity Switch

Send the knife down using the “Knife Change” feature found in the Maintenance pull-down menu. Turn the power switch off and lockout power, page 5. Open the top hood.

Adjust the knife up proximity switch (Figure 45) by loosening the two mounting screws and sliding the switch closer to the knife bar. The gap between the switch and the knife bar should be 1/32” - 1/16” (0.5mm - 1.5mm). Turn the power back on and when the knife is in it’s full up position the proximity should not be on. If it is, lower the switch until it goes off.

Mounting Screws

11.8.4 Hydraulic Clamp Up Proximity Switch

Make sure the clamp and knife are in the up position. Turn the power switch off and lockout power, page 5. Remove the lower front panel.

Adjust the hydraulic clamp up proximity switch (Figure 46) by loosening the two mounting bracket screws and sliding the bracket up or down. The gap between the switch and the actuator plate should be 1/32” to 1/16” (0.5 to 1.5 mm). The knife may need to be run down several times to make this adjustment.

Mounting Bracket

Actuator Plate

Proximity Switch – False Clamp Plate

Turn the power switch off and lock out power, page 5. Install the false clamp plate into the clamp. Remove the upper rear cover.

Adjust the proximity switch such that the sensor is aligned with the head of the actuator screw (Figure 47). The gap between the actuator screw head and the proximity switch should be 1/32” – 1/16” (0.5mm – 1.5mm).

12.0 Troubleshooting

Never work on this machine with the power on unless the instructions say the machine power must be on. Lock the power off at the wall disconnect switch. See Power Lockout Procedure, page 5.

NO POWER/MACHINE FAILS TO TURN ON

Fuse Blown/Circuit Breaker tripped. Power disconnected. Main power switch not turned on.

BACKGAUGE DISPLAY INACCURATE

Preset circuit board malfunction. Encoder malfunction. Main circuit board malfunction.

BACKGAUGE DISPLAY INACCURATE - BY CONSTANT AMOUNT

Backgauge needs accuracy adjustment. Presetter malfunction.

CUT BUTTONS PUSHED - WON’T CUT

Electric eyes out of alignment, blocked, or defective. Hydraulic fluid low. Main relief valve setting off. Sequence pressure set wrong. Cut button defective. Motor relay defective. Knife latch solenoid defective. Knife down coil defective. Defective directional valve. Cylinder disconnected from cylinder bracket. Knife bar dirty or dry, lubricate knife guideways. Dirt in hydraulic system.

CLAMP STARTS UP BEFORE KNIFE IS UP

Clamp Up Sequence Valve setting incorrect/defective.

CONCAVE CUTTING - ENDS WIDE, CENTER NARROW

Excessive moisture at edges of paper.

CONCAVE CUTTING - VARIATION FROM TOP TO BOTTOM

Soft paper not firmly clamped. Knife dull or incorrectly grounded.

ERRATIC OPERATION-POWER LOSS

Hydraulic fluid low. Dirt in hydraulic system. Oil bypassing piston in cylinder . Voltage supply is low. Main relief valve not set properly or defective.

KNIFE DRIFTS DOWN

Knife latch not engaging or damaged.

KNIFE HESITATES OR STALLS

Dull knife. Main relief valve setting off. Paper clamped too tight - lower clamp pressure reducer setting. Cylinder seals worn - leaking pressure. Hydraulic fluid low. Voltage supply is low.

KNIFE STARTS DOWN BEFORE CLAMP REACHES TABLE

Knife down sequence valve setting incorrect. Clamp pressure set too low.

KNIFE WON’T RETURN UP

Solenoid defective. Limit switch out of adjustment. Cylinder disconnected from bracket. Sequence valve misadjusted.

PUMP-MOTOR WON’T SHUT OFF

Knife/Clamp Up Limit switch not activated - readjust. Motor relay contacts welded.

13.0 Parts List & Sequence of Operations

13.0 Parts List & Sequence of Operations

Main Assembly – Front View

44600 Sheet 1, Rev. B (See 44600 Sheets 5 & 6 for item descriptions)

13.0 Parts List & Sequence of Operations

Main Assembly – Side View

44600 Sheet 2, Rev. A (See 44600 Sheet 5 & 6 for item descriptions)

13.0 Parts List & Sequence of Operations

Main Assembly – Rear View

44600 Sheet 3, Rev. A (See 44600 Sheet 5 & 6 for item descriptions)

13.0 Parts List & Sequence of Operations

Main Assembly – Table View

44600 Sheet 4, Rev. A (See 44600 Sheet 5 & 6 for item descriptions)

13.0 Parts List & Sequence of Operations

Main Assembly – Parts List

44600 Sheet 5, Rev. B

NO. PART NO. 44030-2 44013 44058-3 44058-4 44065 44027 44016-2 44079-1 44066-1 44114 10 8175 11 4449 12 44002-2 13 8963-2 14 E-967-1 15 44078 16 EE-2779 17 47568-1 18 44008-1 19 44015-1 20 2263-2 21 44064 22 H-230-6 23 44055 24 S-2024 25 44077 26 49243 27 8821-1 28 43074 29 E-1152-61 30 44025 31 H-505 32 44046-2 33 44226 H-506-4 H-506-5 35 44220 36 44014 37 S-1781-116 38 47136-13 39 8815 40 EE-3456-2 41 H-21S-375- 0750 42 4505 43 E-2196-23

44111 47504 43076 P-511 P-503-402 44195 47136-15 S-1885 44206 A-10644-1 40016-5 49249 44163 H-571-2 H-571-3 E-1719 EE-3220 44189 E-3083 44045 E-3082 E-2196 44225 44007-1 44221 EE-2865-2 44212 44188 EE-3363 43061-1 44023

DESCRIPTION OF ACCESSORIES

STAND ASSEMBLY PULL DOWN ROD CYL. BRACKET (S/N 265-D-181299 & BELOW) CYL. BRACKET (S/N 265-D-181300 & ABOVE) PIN - KNIFE CYLINDER FALSE CLAMP PLATE PLATE - RIGHT KNIFE GIB PIN - KNIFE BAR PIN - KNIFE LINK BRACKET - KNIFE LATCH BRACKET - KNIFE ADJ. SCREW KNIFE ADJUSTING SCREW ARCH/BASE KNIFE BAR ASSEMBLY LIGHT BULB LINE LIGHT BRACKET LINE LIGHT ASM. KNIFE LATCH ASSEMBLY LINK - KNIFE BAR PLATE - LEFT KNIFE GIB KNIFE PIN - CLAMP RETURN SPRING ELBOW - 90° #6 O-RING TO #8 TUBE TAPER PIN SAFETY WIRE BRACKET - HYD. UP PROX. AIR CYLINDER PIN - KNIFE BAR ROD - CLAMP CYLINDER STAND OFF - 3/4" COVER - FRONT STAND CYLINDER - CLAMP FOOT PEDAL PULL DOWN BAR SIDE SHIELD KNIFE CYL. (S/N 265-D-181299 & BELOW) KNIFE CYL. (S/N 265-D-181300 & ABOVE) BEVELED COVER BRACKET - KNIFE PROX. SWITCH LABEL - WARNING SPRING - CLAMP RETURN WASHER - KNIFE CONTROL CONSOLE - TC PIN - 3/8 X 3/4 ROLL KNIFE BAR GIB HOLE PLUG COUNTERBALANCE VALVE ASM. (S/N’S 265-D-161106 & BELOW) COUNTERBALANCE VALVE ASM. (S/N’S 265-D-161107 TO 265-D-171151) COUNTERBALANCE VALVE ASM. (S/N’S 265-D-171152 & UP) DISK BRACKET - KNIFE BAR KEEPER ACTUATOR - HYD. UP PROX SILENCER/MUFFLER - 1/4 NPT ELBOW FITTING - 1/4 TUBE X 1/4 NPT EYE NUT SPRING EYE BOLT ROD END PIN RETAINER COLLAR VIBRATION MOUNT BACKGAUGE CONTROL ASSEMBLY BACKPLATE HYD. UNIT - 380-415V 3PH 50HZ HYD. UNIT - 208-230V 3PH 60HZ GUARD - FOOTSWITCH FOOTSWITCH ASM FOOTSWITCH BRACKET SWITCH FACE - MAIN DISCONNECT COVER - LEADSCREW SWITCH - MAIN DISCONNECT HOLE PLUG BACKGAUGE COVER- SHEETMETAL BRACKET - ELEC. PANEL TOP COVER CABLE ASM. - JUNCTION BOX BOX ASSEMBLY - CUT BUTTONS UHMW - REAR ELEC EYE ASM BRACKET - CLAMP DAMPER DAMPER CYLINDER ASM.

QTY

REF.

8"

REF.

REF

PART NO. E-1152-69 S-1781-115 44158 44166 44053-1 44044-1 44084 44096 44196 S-743 H-5246-612 44083 44080 44094 44095 44106 44005 44222 47092 E-2483-1 41130 44012 E-1369-1 S-1350-5 E-640-2 44197 44192 40016-8 49255-2 P-303 44194 E-1600-166 S-1944-1 43027-2 43028-1 43063 7954 E-1152-60 E-2467 43029 10040-1 44068 44006 43005-1 44017 10065 44054 4165 47630 44121 E-1237-6 44067 S-1295-3 S-1300-2 44003-1 44021 47264 EE-1688-1 44069 43060 43032 43062 47053 H-21S-250-1000 44001-1 E-1152-12 44154 44155 E-1152-93 44153 44157 44156 47597 47588 47601 44210

DESCRIPTION OF ACCESSORIES

STANDOFF - 1" LABEL - CUT BUTTON SIDE TABLE SUPPORT - SIDE TABLES COVER - REAR STAND BOTTOM SUPPORT - REAR STAND JACKSCREW BEARING FAN BRACKET KEY - 3/8 X 3/8 X 2-1/4 PIN - 3/8 X 1-1/2 DOWEL CLAMP RACK CLAMP GUIDE BAR GEAR SHAFT COUPLER CLAMP COVER - REAR STAND TOP GUARD - FINGER FAN - 230 V. SPEC. PLATE BRACKET - CLAMP UP PROX. COVER - JUNCTION BOX CLAMP - CORD GRIP GROUND LUG CLAMP UP PROXIMITY ACTUATOR COMPRESSOR ASSEMBLY MOUNT - VIBRATION STAND-OFF - #10-24X 3-9/16" TUBING - 1/4" AIR PROX. BRKT - FALSE CLAMP PLATE MOTOR - 180V DC NYLON TIP SET SCREW BRACKET - MOTOR MOUNT COVER - BACKGAUGE PULLEY BELT - TIMING STANDOFF - 3" ENCODER PLATE - ENCODER MOUNT BRACKET - PRESET REAR PILLOW BLOCK ASM. BACKGAUGE CARRIER NUT - LEADSCREW BACKGAUGE PIN - BACKGAUGE SIDEGUIDE - REAR CUT STICK STOP - CUT STICK SIDEGUIDE WIRE NUT FRONT PILLOW BLOCK ASM. THRUST WASHER THRUST BEARING LEADSCREW GUIDEBAR - BACKGAUGE BRACKET TAPE - UHMW P.C.B. ASSEMBLY - PRESET GIB - BACKGAUGE BRACKET STRAP PRESET WAND PULLEY COUPLING PIN - 1/4 X 1" ROLL TABLE SPACER BELT BRACKET - BELT SPACER BELT CLAMP BRACKET - BELT ADJ BELT ADJ. BLOCK PIN - PULLEY CROWNED PULLEY STRAIGHT PULLEY CUT STICK STOP- LH

QTY

EE-3470 E-1214-63 E-2441-11

PANEL ASM, POWER - 208/230V

CONNECTOR - 1/4 NON- ING RING OVERLOAD - 13A TO 19A (60HZ)

13.0 Parts List & Sequence of Operations

Main Assembly – Parts List

44600 Sheet 6, Rev. B

PART NO. S-1781-11

DESCRIPTION OF ACCESSORIES

LABEL - EURO SHOCK W/TEXT

QTY

LABEL - CAUTION

LABEL - EARTH GROUND LABEL - CAUTION LABEL - POWER CONNECTION LABEL – POWER CONNECTION TYRAP TYRAP TYRAP

RETAINING RING - 1/2

RETAINING RING - 1/4 RETAINING RING - 3/4 RETAINING RING - 1/4 EXTERNAL

SHIM - .005"

SHIM

SCREW - 5/8 X 1" SOC SHOULDER

SCREW - 3/8-16 X 1-1/4 WHIZ LOCK

SCREW - #10 X 3/8 FLT HD

SCREW - #10-24 X 3/8 BUT HD SOC SCREW - #10-24 X 1/2 BUT HD SOC SCREW - 3/8-16 X 3/4 BUT HD SCREW - 1/4-20 X 1/2 BUT HD SOC SCREW - 1/4-20 X 3/4 BUT HD SOC SCREW - 3/8-16 X 3/4 BUT HD SCREW - #8-32 X 3/8 BUT HD SOC SCREW - #8-32 X 3/8 SOC HD CAP

H-6913-812 H-6913-608 H-6913-816 H-6913-506 H-6913-606 H-6918-406 H-6918-410 H-6918-508 H-6913-504 H-6918-606 H-6918-608 H-6918-610 H-6918-618 H-6918-628 H-6918-648 H-6918-440 H-6918-1020HH

SCREW - 1/2-13 X 1-1/2 HEX HEAD

SCREW - 3/8-16 X 1" HEX HEAD SCREW - 1/2-13 X 2" HEX HEAD SCREW - 5/16-18 X 3/4 HEX HEAD SCREW - 3/8-16 X 3/4 HEX HEAD SCREW - 1/4-20 X 3/4 SOC HD CAP SCREW - 1/4-20 X 1-1/4 SOC HD CAP SCREW - 5/16-18 X 1" SOC HD CAP SCREW - 5/16-18 X 1/2 HEX HEAD SCREW - 3/8-16 X 3/4 SOC HD CAP SCREW - 3/8-16 X 1" SOC HD CAP SCREW - 3/8-16 X 1-1/4 SOC HD CAP SCREW - 3/8-16 X 2-1/4 SOC HD CAP SCREW - 3/8-16 X 3-1/2 SOC HD CAP SCREW - 3/8-16 X 6 SOC HD CAP SCREW - 1/4-20 X 5 SOC HD CAP SCREW - 5/8-11 X 2-1/2 HOLE-IN-HD

SCREW - #10-24 X 1/2 BUT HD NYLC

SCREW - #10-32 X 3/8 BUT HD SOC

SCREW - #4-40 X 3/4 RND HD MACH SCREW - #6-32 X 2" RD HD MACH

SCREW - 3/8-16 X 1-3/4 SQ. HD. SET

SCREW - #10-24 X 1/2 SOC SET

SCREW - 1/4-20 X 1/2 SOC SET SCREW - 1/4-20 X 3/8 SOC SET NYL.

PART NO. H-6938-606 H-6938-632 H-6938-416

DESCRIPTION OF ACCESSORIES

SCREW - 3/8-16 X 3/8 SOC SET SCREW - 3/8-16 X 2" SOC SET SCREW - 1/4-20 X 1" SOC. SET

QTY

SCREW - 1/4-20 X 1-1/2 SOC. SET

SCREW - 1/4-20 X 1" OVL PT. SET SCREW - 1/2-13 X 2-3/4 SOC SET SCREW- 3/8-16 FULL DOG SET

WASHER - #8 PLAIN

WASHER - #10 PLAIN WASHER - 1/4 PLAIN WASHER - 3/8 PLAIN WASHER - 1/2 PLAIN WASHER - 5/16 PLAIN

WASHER - #10 INT. TOOTH

WASHER - #4 INT. TOOTH WASHER - #6 INT. TOOTH WASHER - #8 INT. TOOTH WASHER - 3/8 INT. TOOTH WASHER - 1/4 INT. TOOTH WASHER - 3/8 MED. LOCK WASHER - 1/2 MED. LOCK WASHER - 5/16 MED. LOCK WASHER - 5/8 MED. LOCK

NUT - 1/4-28 FLEX LOCK

NUT - 3/4-10 HEX WHIZ LOCK NUT - 3/8-16 HEX WHIZ LOCK

NUT - #6-32 HEX

NUT- #4-40 HEX KEP

NUT - 1/4-20 HEX KEP NUT - 5/16-18 HEX

NUT - 1/4-20 HEX JAM

NUT - 3/8-16 HEX JAM NUT - 1/2-13 HEX JAM NUT - 3/4-10 HEX JAM

NUT - 3/8-24 HEX JAM

NUT - 3/8-16 FLEX LOCK

NUT - 1/2-20 FLEX LOCK - THIN

13.7 Main Assembly - 3 Phase 50 Hz Option (ELEC.EYE JUMPERS) (BOTH ENDS) STRIP

Strip-

Strip

Inside Top Cover—

Asm. Wire

Scale:None Detail Jumper

.281 (9/32) DIA.THRU-

Main

DISC.

'(4）PLACES

OPEN END HOLESAS SHOWN- TRANSFORMER TERMINAL SIDE OF TRANSFORMER 9RRRRP ITEM#15(MODIFIED) EE-3470-1(REF.) POWER PANEL

Covers

Power

Wiring Detail

Groundto_Screwon 2221 Jumper- Panel

Main Disconnect 22

WIRING DETAIL SWITCH TERMINAL NO.

Wire

Main Assembly - 3 Phase 50Hz Option (cont)

Instructions:

1)REPLACE THE EXISTING CABLE FROM

The Junction Box To The Main

DISCONNECT SWITCH WITH ITEM #5.

2. REPLACE THE EXISTING CABLE FROM

The Power Panelto The Main

DISCONNECT SWITCH WITH ITEMS #4.

Note:If Your Machine Alreadyhas

POWER PANEL TO THE MAIN DISC.

Switch,Replace Them With The

The Wire Numbers Andpanel

LOCATIONS CHANGE - SEE WIRE DETAIL. 3)REPLACE THE OVERLOAD CONTACT

With Item #3. Set To 8.5A

4. REMOVE THE FAN CABLE FROM THE POWER PANEL. 5)USING THE WIRE JUMPER DETAIL,CUT WIRES TO THELENGTHS SHOWN.

Strip Wire Insulation Back 1/4"

On All Wires.If Required,Install

Wire Connectors As Shownin The

Chart.Wire Tag Allwires As

SHOWN IN THE CHART. 6)DRILL (4） HOLES AT DIMENSIONS SHOWN.

7. INSTALL THE TRANSFORMER TO THE INSIDE OF THE MACHINE AS SHOWN.
8. REPLACE THE EXISTING TERM RAIL WITHTHE NEW SUPPLIED ONE.

Rewire The Power Panel As

SHOWNIN WIRING DETAILS.

PART NO.

No. Description Of Accessories

E-1089-28 TRANSFORMER-750VA 50Hz

Contactor - Overload,7.6A To 10A

E-798-B Wire -#12Ga. Black Mtw 20"Long

Ee-2865-2 Cable Asm.-Power Cord Jumper,3Ph

Cable Asm.- Fan，230V

E-1584-53 Label-Transformer,"T3"

CONNECTOR - 1/4" FULLY INS. Q.D.

E-1214-1 Connector - #10 Ins.Locking Fork

Wire-#14 Ga.Red Mtw 226" Total

10 E-702-R

Label - Power Connection Procedure

11 S-1781-170 12 H-6910-404 SCREW-1/4-20X1/2BUTHDCAP 13 H-7321-4 WASHER - 1/4 FLAT

Nut - 1/4-20 Hex W/Lockwasher (Kep)

14 H-6423-4

Cover -Transformer Terminals (Modified)

E-3264-6 (CB10) 16 CIRCUIT BREAKER-5A

18 E-2068-8 TERMINAL BLOCK - THROUGH，#10 GA.

Terminal Rail - 3-1/2"

19 E-1977-10 20 LABEL - TRANSFORMER TAP SETTINGS

13.0 Parts List & Sequence of Operations

Main Assembly – 3 Phase 60Hz Option

44600 Sheet 8, Rev. A

PART NO.

DESCRIPTION OF ACCESSORIES

QTY

S-1781-170 E-2441-11 E-798-B EE-2865-3 S-1694 EE-3068-1

LABEL - POWER CONNECTION PROCEDURE

CONTACTOR - OVERLOAD, 13A TO 19A WIRE - #12GA BLACK MTW 20" LONG CABLE ASM. - JUNCTION BOX POWER, 3PH TYRAP CABLE ASM. - FILTER/MANIFOLD FANS

REF REF

13.0 Parts List & Sequence of Operations

Main Assembly – Air Table Option

44600 Sheet 9, Rev. A

PART NO. 44165 44186 P-207-2 P-211 P-205-10 P-210-11 P-275 S-2015-1 P-463 H-6405-1212 H-6894-610 H-6910-608 H-7327-12 H-7321-6 H-6417-6

DESCRIPTION OF ACCESSORIES

TABLE - AIR BLOWER ASSEMBLY AIR JET THREADED FLANGE FITTING - PVC INSERT - 90%%176 ELBOW - 3/4 NPT X 3/4 TUBE INSERT - 3/4 NPT X 3/4 TUBE 3/4" HOSE - REINFORCED PVC TAPE - ALUMINUM TEE - 3/4 NPT (PVC) NIPPLE - 3/4 NPT (STEEL) SCREW - 3/8-16 X 1-1/4 WHIZ LOCK SCREW - 3/8-16 X 1" BUT HD WASHER - 3/8 MEDIUM LOCK WASHER - 3/8 PLAIN NUT - 3/8-16 HEX

QTY

48" 620"

13.0 Parts List & Sequence of Operations

Main Assembly – Air Table Option Blower (w/Fuses)

44600 Sheet 10, Rev. A

PART NO. E-2232-2 E-1214-65 E-709-R E-709-R E-709-R E-709-R S-1350-16 H-6910-83203 H-7324-#8

DESCRIPTION OF ACCESSORIES

RELAY - AIR - 24V COIL CONNECTOR - 1/4" FULLY INS. FEMALE Q.D. WIRE - #18 GA. RED, 23" LONG (#21 & 22) WIRE - #18 GA. RED, 9" LONG (#C1 & C2) WIRE - #18 GA. RED, 9" LONG (#35) WIRE - #18 GA. RED, 18" LONG (#68) STRAIN RELIEF - CABLE SCREW - #8-32 X 3/8 BUT HD SOC CAP WASHER - #8 INT. TOOTHLOCK

QTY

13.0 Parts List & Sequence of Operations

Main Assembly – Air Table Option Blower (w/circuit breakers)

44600 Sheet 10 – Rev. B

13.0 Parts List & Sequence of Operations

Main Assembly – 460 Volt 3 Phase 60 Hz Option

44600 Sheet 11, Rev. A

PART NO.

DESCRIPTION OF ACCESSORIES

QTY

E-1089-46 E-2441-13 E-798-B EE-2865-2 S-1781-167 E-1584-53 E-1214-49 E-1214-1 E-702-R E-849-R E-709-R S-1781-170 H-6910-404 H-7321-4 H-6423-4 E-2974 E-1237-2 E-1736-2 E-1974-9 E-889-6 E-2068-9 E-1977-10

TRANSFORMER - 750VA

CONTACTOR - OVERLOAD, 7.5A TO 11A WIRE - #12GA. BLACK MTW 20" LONG (1,2,3) CABLE ASM. - POWER CORD JUMPER, 3PH LABEL - TRANSFORMER TAP SETTINGS LABEL - TRANSFORMER, "T3" CONNECTOR - 1/4" FULLY INS. Q.D. CONNECTOR - #10 INS. LOCKING FORK WIRE - #14 GA. RED MTW 67" TOTAL WIRE - #16 GA. RED MTW 29" TOTAL WIRE - #18 GA. RED MTW 41" TOTAL LABEL - POWER CONNECTION PROCEDURE SCREW - 1/4-20 X 1/2 BUT HD CAP WASHER - 1/4 FLAT NUT - 1/4-20 HEX W/LOCKWASHER (KEP) COVER - TRANSFORMER TERMINALS (MODIFIED) WIRE NUT QUENCHARC FUSE HOLDER - GLASS (1/4 X 1-1/4)(F10) FUSE - 5A SLO-BLO GLASS (F10) TERMINAL BLOCK - UK5 RETURN, #10 GA. TERMINAL RAIL - 3-1/2"

REF

REF

13.0 Parts List & Sequence of Operations

Main Assembly – Stainless Steel Table Option

44600 Sheet 12, Rev. A

PART NO. 35222-1 44198 44205 44199 44204 44200 44202 44201 44203 44165-1 44001-2 44158-1

DESCRIPTION OF ACCESSORIES

TAPE- ADHESIVE TRANSFER, 1 X .005 FRONT TABLE FRONT TABLE- AIR REAR TABLE REAR TABLE- AIR SIDE TABLE BELT CLAMP SHIM CUT STICK SHIM BACKGAUGE SHIM AIR TABLE- TITAN 265, NO PAINT TABLE- TITAN 265, NO PAINT SIDE TABLE- TITAN 265, NO PAINT

QTY 89'

13.0Parts List&Sequence of Operations

Electrical Panel Assembly (cont.)

Black/Yellow Black/Yellow

Blue/Yellow

RED/YELLOW BLACK/RED BLACK/RED TRANSFORMER COLOR CODE YELLOW BLUE BLACK WHITE GREEN COLOR BLACK COLOR BLUE

Red Red Red Wire Wire

Org/Blk Org/Blk #48/Brn

#49/BLUE(S3) STARTER/OVERLOAD 66A (24) BLK/BLK(S4) WIRING DETAIL RELAY WIRE DETAIL (ITEM #86) ORG/ORG (Y2) 70(33) 39,50 T1,T2,T3 66(23) #49/BLUE(S1)

13.0 Parts List & Sequence of Operations

EE-3470 – Parts List

PART NO. 43006-2 EE-3432-2 E-2805-6 E-1429-14 E-2719-14 E-2232-2 E-2730-3 EE-2770-1 E-2742-6 E-2742-5 S-1350-16 E-1977-18 E-1974-9 E-889-5 E-1974-10 E-2070-1 E-2068-8 E-2376-8 E-2507-3 E-1584-51 E-1584-52 E-1152-56 E-2066-10 E-2066-4 S-1694 E-889-12 E-889 E-1584-( ) H-6910-63203 H-6423-#6 H-7324-#6 H-6910-83204 H-7324-#8 H-6910-102403 H-7324-#10 E-2441-18 E-3082 EE-2858-1 EE-2768 EE-2769-10 EE-2534-1 EE-2775-1 EE-2769-21 EE-1688-1 EE-2769-11 EE-2769-3 E-2066-3 E-2066-12 EE-3060 E-1356-133

DESCRIPTION OF ACCESSORIES

PANEL - ELECTRICAL P.C.B. ASSEMBLY - CONTROLLER STARTER - CONTACTOR WIRE DUCT - 13-1/2" LONG COVER - WIRE DUCT, 13-1/2" LONG RELAY - CLAMP COMPRESSOR (CC) FILTER - EMI, PANEL MOUNT PROXIMITY ASSEMBLY - HYDRUALIC UP TRANSFORMER - 120/208/230V PRIM., "T1" TRANSFORMER - 120/230V PRIM., "T2" STRAIN RELIEF - CABLE RAIL - TERMINAL BLOCK, 6-1/2 LONG FUSE BLOCK - TERMINAL MOUNT, GLASS FUSE FUSE - GLASS, 4A T "F8" & "F9" FUSE HOLDER - RAIL MOUNT, MIDGET END BRACKET - TERMINAL BLOCK TERMINAL BLOCK - THROUGH, #10 GA. CONTACTOR - AUXILIARY (SIDE MOUNT) FIXED BRIDGE - TERMINAL BLOCK - 3 POLE LABEL - TRANSFORMER, "T1" LABEL - TRANSFORMER, "T2" STAND-OFF - 1/2" LONG, #6-32 THR'D CONNECTOR - PLUG IN PCB TERMINAL BLOCK CONNECTOR - PLUG IN PCB TERMINAL BLOCK CABLE TIE FUSE - GLASS, 1/2A T "F5" FUSE - GLASS, 1-1/4A T "F6" LABEL - PART NUMBER/ REVISION LEVEL SCREW - #6-32 X 3/8" BUT HD NUT - #6-32 HEX WASHER - #6 INT. TOOTHLOCK SCREW - #8-32 X 1/2" BUT WASHER - #8 INT. TOOTHLOCK SCREW - #10-24 X 3/8" BUT HD WASHER - #10 INT. TOOTHLOCK OVERLOAD - CONTACTOR, 13A TO 19A SWITCH BODY - MAIN DISCONNECT CABLE ASSEMBLY - HYDRAULIC MOTOR CABLE ASSEMBLY - BACKGAGE MOTOR CABLE ASSEMBLY - CUT SOLENOID "A" CABLE ASSEMBLY - ENCODER CABLE ASSEMBLY - KNIFE LATCH CABLE ASSEMBLY - PROP. FLOW CONTL VALVE CABLE ASSEMBLY - PRESET CABLE ASSEMBLY - CUT SOLENOID "B" CABLE ASSEMBLY - ADJUST. PRESS. SOL. CONNECTOR - PLUG IN TERM. 3 POLE CONNECTOR - PLUG-IN PCB TERM. BLOCK WIRE ASSEMBLIES - CUT LIST LABEL - TERMINAL BLOCK

QTY

REF

PART NO. E-1356-134 EE-2961-24 EE-2961-23 E-1977-3 E-2066-5 E-1214-64 EE-2770-5 EE-2770-4 EE-2770-2 EE-2770-3 EE-3384 EE-3385

DESCRIPTION OF ACCESSORIES

LABEL - TERMINAL BLOCK CABLE ASSEMBLY - FAN CABLE ASSEMBLY - FILTER/MANIFOLD FANS RAIL - TERMINAL BLOCK, 3" LONG CONNECTOR - PLUG IN PCB TERM. 5 POLE CONNECTOR -1/4" NON-INS RING PROXIMITY SWITCH ASSEMBLY - KNIFE LATCH PROXIMITY SWITCH ASSEMBLY - KNIFE UP PROXIMITY SWITCH ASSEMBLY - CLAMP UP PROXIMITY SWITCH ASSEMBLY - KNIFE DOWN SWITCH ASSEMBLY - CUT BUTTON "B" (RH) SWITCH ASSEMBLY - CUT BUTTON "A" (LH)

QTY

S-1781-42 E-2507-4 H-6910-63205 EE-3460-1 E-1429-15 E-2719-15 E-1143 47157-7 E-2330-3

LABEL - GROUND SYMBOL, SECONDARY

FIXED BRIDGE - TERMINAL BLOCK, 4 POLE SCREW - #6-32 X 5/8" BUT HD CABLE ASM. - CAN 'PLUG', TITAN 265 WIRE DUCT - 10-3/4" LONG COVER - WIRE DUCT, 10-3/4" LONG BRIDGE RECTIFIER - PANEL MOUNT P.C.B. COVER - CLEAR FUSE - 2A SB, GLASS METRIC (PCF1 & PCF4)

S-1350-5 E-1453-6 H-6910-404 H-7324-8 E-1599-11 E-2864 EE-2770-6 EE-3219 EE-3220 E-1152-43 S-1781-35 EE-3363 S-1781-197 EE-2855-15 E-2756-3 E-2756-6 EE-2855-16 E-2066-8 H-6910-83204 S-1694-2 EE-1888-24 H-6993-510 E-2308

CLAMP - CORD GRIP

SHRINK TUBING - 1/8" DIA., 1" LONG SCREW - 1/4-20 X 1/2 BUT HD CAP WASHER - 1/4" INT. TOOTHLOCK IC - 32 PIN PACKAGE (BLANK) SEPARATOR PLATE - TERMINAL BLOCK PROX. ASM. - FLASE CLAMP CABLE ASSEMBLY - CLAMP COMPRESSOR CABLE ASSEMBLY - FOOT SWITCH, AIR CLAMP STAND-OFF - 2" LONG HEX LABEL - CAUTION, ELECTRICAL SHOCK KIT - ELECTRIC EYE SUB-ASM. LABEL - GROUND SYMBOL, PRIMARY RIBBON CABLE ASSEMBLY - 20 PIN FILTER - FERRITE CORE FILTER - FERRITE CORE RIBBON CABLE ASSEMBLY - 14 PIN CONNECTOR - PLUG-IN PCB TERM. BLOCK SCREW - #8-32X1/2 BUT HD CAP WIRE TIE - SCREW MOUNT PROGRAMMED IC CHIP - (USES E-2056-13) WASHER - 5/16 X 1-1/4 FENDER FUSE - 3.2A SB MIDGET (F4 & F7)

REF REF

REF

REF

REF

13.14 Electrical Panel Assembly - (w/Circuit Breakers)

Pror

Prox

Clamp

Neli2S

Copper Ground

Strap(Ref.From

Control Console) (Pcb Power)

Jumper

Hyd. Cut Sol

Terminal

Wire

13.0PartsList&Sequenceof Operations

Electrical Panel Assembly (cont.)

Black/Yellow Black/Yellow

Blue/Yellow

RED/YELLOW BLACK/RED BLACK/RED TRANSFORMER COLOR CODE YELLOW BLUE BLACK BLACK GREEN WHITE COLOR COLOR BLUE RED RED WIRE WIRE

Cb8 Cb6

Org/Blk #48/Brn

66A (24) #49/BLUE(S3) BLK/BLK(S4) ,2,3,41

Starter/Overload

Wiring

(ITEM #86) WIRE

Detail

Detaii

Org/Org(Y2)

70 (33) #49/BLUE (S1)

13.0 Parts List & Sequence of Operations

Electrical Panel Assembly (cont.)

PART NO. 43006-2 EE-3432-2 E-2805-6 E-1429-14 E-2719-14 E-2232-2 E-2730-3 EE-2770-1 E-2742-6 E-2742-5 S-1350-16 E-1977-18 E-3264-5 E-3264 E-3264-1 E-2070-1 E-2068-8 E-2376-8 E-2507-3 E-1584-51 E-1584-52 E-1152-56 E-2066-10 E-2066-4 S-1694 S-1694-2 EE-1888-24 E-1584-( ) H-6910-63203 H-6423-#6 H-7324-#6 H-6910-83204 H-7324-#8 H-6910-102403 H-7324-#10

DESCRIPTION OF ACCESSORIES

PANEL - ELECTRICAL P.C.B. ASSEMBLY - CONTROLLER STARTER - CONTACTOR WIRE DUCT - 13-1/2" LONG COVER - WIRE DUCT, 13-1/2" LONG RELAY - CLAMP COMPRESSOR (CC) FILTER - EMI, PANEL MOUNT PROXIMITY ASSEMBLY - HYDRUALIC UP TRANSFORMER - 120/208/230V PRIM., "T1" TRANSFORMER - 120/230V PRIM., "T2" STRAIN RELIEF - CABLE RAIL - TERMINAL BLOCK, 6-1/2 LONG CIRCUIT BREAKER - 4A (CB4,7,8,9) CIRCUIT BREAKER - 1/2A (CB5) CIRCUIT BREAKER - 1A (CB6) END BRACKET - TERMINAL BLOCK TERMINAL BLOCK - THROUGH, #10 GA. CONTACTOR - AUXILIARY (SIDE MOUNT) FIXED BRIDGE - TERMINAL BLOCK - 3 POLE LABEL - TRANSFORMER, "T1" LABEL - TRANSFORMER, "T2" STAND-OFF - 1/2" LONG, #6-32 THR'D CONNECTOR - PLUG IN PCB TERMINAL BLOCK CONNECTOR - PLUG IN PCB TERMINAL BLOCK CABLE TIE CABLE TIE - SCREW MOUNT IC CHIP - PROGRAMMED (USES E-2056-13) LABEL - PART NUMBER/ REVISION LEVEL SCREW - #6-32 X 3/8" BUT HD NUT - #6-32 HEX WASHER - #6 INT. TOOTHLOCK SCREW - #8-32 X 1/2" BUT WASHER - #8 INT. TOOTHLOCK SCREW - #10-24 X 3/8" BUT HD WASHER - #10 INT. TOOTHLOCK

QTY

REF

13.0 Parts List & Sequence of Operations

Electrical Panel Assembly (cont.)

PART NO. E-2441-18 E-3082 EE-2858-1 EE-2768 EE-2769-10 EE-2534-1 EE-2775-1 EE-2769-21 EE-1688-1 EE-2769-11 EE-2769-3 E-2066-3 E-2066-12 EE-3060 E-1356-133 E-1356-134 EE-2961-24 EE-2961-23 E-1977-3 E-2066-5 E-1214-64 EE-2770-5 EE-2770-4 EE-2770-2 EE-2770-3 EE-3384 EE-3385 E-2066-8 S-1781-42 E-2507-4 EE-2855-16 EE-3460-1 E-1429-15 E-2719-15

DESCRIPTION OF ACCESSORIES

OVERLOAD - CONTACTOR, 13A TO 19A SWITCH BODY - MAIN DISCONNECT CABLE ASSEMBLY - HYDRAULIC MOTOR CABLE ASSEMBLY - BACKGAGE MOTOR CABLE ASSEMBLY - CUT SOLENOID "A" CABLE ASSEMBLY - ENCODER CABLE ASSEMBLY - KNIFE LATCH CABLE ASSEMBLY - PROP. FLOW CONTL VALVE CABLE ASSEMBLY - PRESET CABLE ASSEMBLY - CUT SOLENOID "B" CABLE ASSEMBLY - ADJUST. PRESS. SOL. CONNECTOR - PLUG IN TERM. 3 POLE CONNECTOR - PLUG-IN PCB TERM. BLOCK WIRE ASSEMBLIES - CUT LIST LABEL - TERMINAL BLOCK LABEL - TERMINAL BLOCK CABLE ASSEMBLY - FAN CABLE ASSEMBLY - FILTER/MANIFOLD FANS RAIL - TERMINAL BLOCK, 3" LONG CONNECTOR - PLUG IN PCB TERM. 5 POLE CONNECTOR -1/4" NON-INS RING PROXIMITY SWITCH ASSEMBLY - KNIFE LATCH PROXIMITY SWITCH ASSEMBLY - KNIFE UP PROXIMITY SWITCH ASSEMBLY - CLAMP UP PROXIMITY SWITCH ASSEMBLY - KNIFE DOWN SWITCH ASSEMBLY - CUT BUTTON "B" (RH) SWITCH ASSEMBLY - CUT BUTTON "A" (LH) CONNECTOR - PLUG-IN PCB TERM. BLOCK LABEL - GROUND SYMBOL, SECONDARY FIXED BRIDGE - TERMINAL BLOCK, 4 POLE RIBBON CABLE ASM. - 14 PIN CABLE ASM. - CAN 'PLUG', TITAN 265 WIRE DUCT - 10-3/4" LONG COVER - WIRE DUCT, 10-3/4" LONG

QTY

REF

REF

13.0 Parts List & Sequence of Operations

Electrical Panel Assembly (cont.)

PART NO. 47157-7 E-2330-3 E-2756-3 E-2756-6 S-1350-5 E-1453-6 H-6910-404 H-7324-8

DESCRIPTION OF ACCESSORIES

P.C.B. COVER - CLEAR FUSE - 2A SB, GLASS METRIC (PCF1& PCF4) FILTER - FERRITE CORE FILTER - FERRITE CORE CLAMP - CORD GRIP SHRINK TUBING - 1/8" DIA., 1" LONG SCREW - 1/4-20 X 1/2 BUT HD CAP WASHER - 1/4" INT. TOOTHLOCK

QTY

E-2864 EE-2770-6 EE-3219 EE-3220 E-1152-43 S-1781-35 EE-3363 S-1781-197 EE-2855-15 H-6910-63205 H-6910-83204 H-6993-510

SEPARATOR PLATE - TERMINAL BLOCK

PROX. ASM. - FLASE CLAMP CABLE ASSEMBLY - CLAMP COMPRESSOR POW. CABLE ASSEMBLY - FOOT SWITCH, AIR CLAMP STAND-OFF - 2" LONG HEX LABEL - CAUTION, ELECTRICAL SHOCK KIT - ELECTRIC EYE SUB-ASM. LABEL - GROUND SYMBOL, PRIMARY RIBBON CABLE ASSEMBLY - 20 PIN SCREW - #6-32X5/8 BUT HD CAP SCREW - #8-32X1/2 BUT HD CAP WASHER - 5/16 X 1-1/4 FENDER

REF REF

REF

13.0Parts List & Sequence of Operations

13.15 Basic Machine Schematic - Standard Cut Buttons w/fuses SPECIAL TERMINAL BLOCK INSTRUCTIONS INSTALL INTO COM. CONTROLLER BOARD (CONT.)

(H16-1&2JUMPEREDIF PRESET IS OP TO PCB) (2)ORG/BLK 2)ORC/ORG

Option

Option

380/415V HOOK- 480V

13.16 Basic Machine Schematic - Ergo Cut Buttons w/fuses

E-3473,Rev. C

SPECIAL TERMINAL BLOCK 72 INSTRUCTIONS NOTE:SCHEMATIC IS SHOWN IN MACHINE READY STATE. PCB INSTALL INTO COM. (CONT.)

Molet

(NC) MOLET CRAY

'MS (NC) (2)ORC/ORG 480V60HZOPTION 380/415VOPTION F10 F10

13.17 Basic Machine Schematic - Standard Cut Buttons w/circuit SPECIAL TERMINAL BLOCK INSTRUCTIONS NOTE: SCHEMATIC IS SHOWN IN MACHINE READY STATE. INSTALL INTO COM (CONT.) 38Q/415V

& 2 JUMPERED IF PRESET IS OPTO

Option

13.18 Basic Machine Schematic - Ergo Cut Buttons (circuit SPECIAL TERMINAL BLOCK INSTRUCTIONS NOTE:SCHEMATIC IS SHOWN IN MACHINE READY STATE. INSTALL INTO COM, (CONT.)

(H16-1 & 2 JUMPERED IF PRESET IS OPTO

Violet

Grnyel

13.0 Parts List & Sequence of Operations

Electrical Sequence of Operation

NOTE: Please see the section on Hydraulic Sequence of Operation for more details.

Electrical Sequence of Operation

Electrical Schematic References: Section 13.15 page 76

1. Turn Main Disconnect switch to “on” position.

If fuses F4 and F7 or CB4 and CB7 are conductive, power is brought to the main control board. The line lights will illuminate. Power is also brought to the circuit board. Fuse PCF1 and PCF3 are located on the main control board in the power panel. If fuse PCF3 is conductive, power will be supplied to the logic on the board. If the logic is functioning, the operator’s console display will function. If fuse PCF1 and PCF5 are conductive, power will be supplied for backgauge movement.

2. Press PRESET on the screen to direct the backgauge forward through the presetter.

To coordinate the console display with the actual backgauge position, the backgauge must be brought forward through the presetter. When the backgauge position reaches approximately 3.75 inches, the presetter, located beneath the table, is actuated. The display will then count up and down from this point as signals are received from the incremental encoder. For general backgauge information see C below.

3. Backgauge control via front hand knob.

The backgauge control knob on the front of the table is used to manually control the backgauge position. The speed of the backgauge motor will depend upon how far the knob is turned.

4. Make a cut by pressing the cut buttons.

When the CUT buttons are pressed, the hydraulic motor relay (PUMP RELAY) will energize, and power will be brought to the hydraulic motor. The KNIFE LATCH solenoid will energize and the knife latch will pull in. CUT solenoid A, B, and unload valve will energize, and the machine will make a cut. When the knife reaches the down position, the KNIFE DOWN prox (IN 9) will open, which after a slight time delay, causes the logic to de-energize the CUT solenoids, bringing the knife and clamp to the up position. When the clamp reaches the up position, the HYD UP prox. (IN 3) will close, which causes the logic to de-energize the unload valve. The hydraulic motor will stop after a preset idle time.

13.20 Hydraulic Power Unit Assembly

H-571-(), Rev. C (S/N 161106 and below)

A (Motor) B(Pump)

Partno. Voltage Option

380415 V. 3PH.50 HZ. E1600183 208230V. 3PH. 60 HZ. E1600-181 H387

Motor Wiring Detail

(230V 3PH WIRING SHOWN)

Motor Wires

View"A"

Full Scale

13.0 Parts List & Sequence of Operations

H-571-( ) Parts List

PART NO.

DESCRIPTION OF ACCESSORIES

QTY

EE-2858-1 H-6405-1640 H-248-2 13947 H-238-4 H-562-1 13946 H-281-2 H-242-77 H-242-76 E-894-1 E-1237-2 H-441 H-226-2 H-227-1 H-287-2 44104 E-1736-2 E-1736-2 H-230-4 H-338 H-242-73

CABLE ASM. - HYD. MOTOR

NIPPLE - 1" X 5" PIPE ELBOW - 1" X 90%%D STREET GASKET - TANK COVER STRAINER - OIL MANIFOLD ASM. GASKET - MOTOR SIGHT GAGE HOSE HOSE - 28" CORD CLAMP WIRE NUT BULKHEAD UNION FITTING 3/4 T. TO 3/4 T. HEAD - FILTER, 'O'-RING PORTED FILTER BREATHER TANK QUENCH ARC (3PH 60HZ ONLY) QUENCH ARC (1PH ONLY) ELBOW - 90° "O" RING TO TUBE DIFFUSER HOSE - 32" CU, CD, & KU

REF

REF

HOSE - 23-3/4" KD

COVER ASSEMBLY NIPPLE - 3/4" X 4" PIPE ELBOW - 3/4" X 90° STREET ADAPTER - STRAIGHT MALE, 'O'-RING TO 'O'-RING TYRAP - ID ELBOW - 90° 3/4 T. X 1-1/16 'O' RING LABEL - DIRECTIONAL ARROW

SCREW - 3/8-16 X 3/4 SOC HD. CAP

SCREW - 3/8-16 X 1" HEX HD. CAP SCREW - 1/2-13 X 1" SOC. HD. CAP SCREW - 5/16-18 X 1" HEX HD CAP

WASHER - 3/8 MED. LOCK

WASHER - 1/2 MED. LOCK WASHER - 5/16 PLAIN

13.21 Hydraulic Power Unit Assembly

H-571-( ), Rev. E (S/N 161107 and up)

Part No. Voltage Option B(Pump) A(Motor)

H-571-2 E-1600-183 208230V.3PH. 60 HZ. E-1600-181

Motor Wiring Detail

(230V 3PH WIRING SHOWN)

Motor Wires

View_"A"

Full Scale

13.0 Parts List & Sequence of Operations

H-571-( ) Parts List

PART NO.

DESCRIPTION OF ACCESSORIES

QTY

EE-2858-1 H-6405-1640 H-248-2 13947 H-238-4 H-562-1 13946 H-281-2 H-242-77 H-242-76 E-894-1 E-1237-2 H-441 H-226-2 H-227-1 H-287-2 44104 E-1736-2 E-1736-2 H-230-4 H-338 H-242-73 H-242-86 H-242-94 44105-1 H-6405-1232 H-248-1 H-434-1 S-1694-5 H-230-12 S-1106

CABLE ASM. - HYD. MOTOR

NIPPLE - 1" X 5" PIPE ELBOW - 1" X 90%%D STREET GASKET - TANK COVER STRAINER - OIL MANIFOLD ASM. GASKET - MOTOR SIGHT GAGE HOSE HOSE - 28" CORD CLAMP WIRE NUT BULKHEAD UNION FITTING 3/4 T. TO 3/4 T. HEAD - FILTER, 'O'-RING PORTED FILTER BREATHER TANK QUENCH ARC (3PH 60HZ ONLY) QUENCH ARC (1PH ONLY) ELBOW - 90° "O" RING TO TUBE DIFFUSER HOSE - 32" CU HOSE – 33” KU & CD HOSE - 32" W/LONG 90 DEGREE - KD COVER ASSEMBLY NIPPLE - 3/4" X 4" PIPE ELBOW - 3/4" X 90° STREET ADAPTER - STRAIGHT MALE, 'O'-RING TO 'O'-RING TYRAP - ID ELBOW - 90° 3/4 T. X 1-1/16 'O' RING LABEL - DIRECTIONAL ARROW

REF

REF

SCREW - 3/8-16 X 3/4 SOC HD. CAP

SCREW - 3/8-16 X 1" HEX HD. CAP SCREW - 1/2-13 X 1" SOC. HD. CAP SCREW - 5/16-18 X 1" HEX HD CAP

WASHER - 3/8 MED. LOCK

WASHER - 1/2 MED. LOCK WASHER - 5/16 PLAIN

13.0 Parts List & Sequence of Operations

Hydraulic Manifold Assembly

PART NO.

DESCRIPTION OF ACCESSORIES

GAUGE

RELIEF VALVE RELIEF VALVE ELBOW- ORING TO TUBE ELBOW- ORING TO TUBE ELBOW- ORING TO TUBE ELBOW- ORING TO TUBE ELBOW- PIPE (EXT) TO TUBE ADAPTER - 'O' RING TO TUBE ADAPTER - 'O' RING TO TUBE HYDRAULIC HOSE - 13" ADAPTER - PIPE (INT) TO TUBE FLANGE ELBOW- 45 DEG O-RING TO TUBE VALVE BODY TUBE ASSEMBLY MANIFOLD TUBE TEE - SWIVEL RUN - TUBE TEE - SWIVEL RUN - TUBE DIRECTIONAL CONTROL VALVE SWIVEL TO TUBE REDUCER ELBOW - SWIVEL TUBE SCREW - 1/4-20 X 1-3/4 SOCKET HEAD CAP WASHER - 1/4 HIGH COLLAR LOCK

QTY

13.0 Parts List & Sequence of Operations

Hydraulic Manifold

H-468-3, Rev. C

PART NO. H-427-4 H-427

DESCRIPTION OF ACCESSORIES

PLUG - SAE PLUG - SAE

PRES. RED. VALVE- ELECTRICAL (TC)

NAMEPLATE COIL (24 VAC) SAE PLUG (220 IN-LB TORQUE) SAE PLUG (180 IN-LB TORQUE) SAE PLUG SAE PLUG (35 IN-LB TORQUE) SAE PLUG PROPORTIONAL FLOW VALVE VALVE MANIFOLD SAE PLUG (550 IN-LB TORQUE) RELIEF VALVE CHECK VALVE – 10 PSI RELIEF VALVE

QTY

13.24 Hydraulic Schematic

H-468-3, Rev. C

Knife

Up Up Down

Sequence

Clamp Knife

"CL DN" UP" "CL

Cylinder Cylinder

Reduced

Clamp

Pressure See Note See Note 4

400-600 PSI

Clamp

1800 PSI

Main Relief

13.0 Parts List & Sequence of Operations

Hydraulic Sequence of Operation

NOTE: Please see the section on electrical sequence of operation for more details.

Hydraulic Sequence of Operation

Hydraulic Schematic References: Section 13.24 page 89

1. Dump solenoid de-energized (open) while outside cut cycle. (Motor and pump run continuously.)

The hydraulic motor drives the pump continuously. When the cut cycle is initiated, the dump solenoid energizes (closes), and the knife latch is retracted.

2. Energize two CUT solenoids. (Knife and Clamp are sent down.)

When the CUT solenoids are energized, oil will flow freely to the knife down (KD) cylinder port and through the pressure reducing valve to the clamp down cylinder port (CD). Both CUT solenoids must energize to continue the sequence. Since oil is restricted by the knife sequence valve and blocked by a check valve, the knife will stay up, and the clamp will start down. When the clamp stops downward motion, the system pressure will rise. Pressure in the clamp down line will level off to the setting of the pressure reducing valve. The system pressure will continue to rise until the knife sequence pressure valve opens allowing the knife to come down. The knife will continue down until the cylinder reaches the extreme of its travel. System pressure will increase until the main system relief valve trips. At this time, the electronics will sense that the knife is down, and de-energize the CUT solenoids.

3. De-energize two CUT solenoids. (Knife and Clamp are sent up.)

With the CUT solenoids de-energized, oil flow is directed to the knife up cylinder port (KU) and the clamp up cylinder port (CU). Since the clamp down port (CD) is blocked by a check valve and the clamp up sequence valve the clamp will stay down while the knife goes up. When the knife reaches the up extreme, system pressure builds until the clamp up sequence valve opens and allows the clamp to move up. System pressure will increase until the main system relief valve trips. At this time, the electronics will sense that the knife and clamp are up and de-energize the dump solenoid sending oil flow back to the tank. The knife latch is engaged.

13.0 Parts List & Sequence of Operations

Counterbalance Valve Assembly

PART NO. 56167 H-518-4 H-435-3 H-236-11 H-552 H-203-40 H-230-6

DESCRIPTION OF ACCESSORIES

VALVE BODY TUBE ASSEMBLY TEE - (#8) TUBE/(#6) 'O'-RING/(#8) TUBE STR. FITTING (#4) 'O' RING TO (#8) TUBE ELBOW - #6 'O' RING TO #6 'O' RING VALVE - COUNTER BALANCE ELBOW - 9/16-18 'O' RING TO 3/4-16 TUBE

QTY

13.0 Parts List & Sequence of Operations

Electric Eyes Assembly

EE-3363 Sheet 1, Rev. B

PART NO.

DESCRIPTION OF ACCESSORIES

QTY

BRACKET - CONTROLLER MOUNT

LIGHT CURTAIN - 16" W/CONTROL RELAY POWER SUPPLY - 24V OUTPUT WIRE - #20GA. BLACK HOOK-UP 95" TOTAL WIRE - #18GA. RED MTW 98" TOTAL RAIL - TERMINAL, 5" LONG SCREW - #10-24 x 1/2" BUT HD WASHER - #10 INT. TOTHLOCK END BRACKET - TERMINAL BLOCK CONNECTOR - 1/4" FULLY INS. Q.D. FILTER - FERRITE CORE TY-RAP HOUSING - ELEC EYE, RH HOUSING - ELEC EYE, LH ELEC EYE COVER SHIELD - EXTENSION TABLE SCREW - 1/4-20 X 1/2 BUT HEAD WASHER - 1/4 INT TOOTH NUT - #10-24 HEX KEP WASHER - 1/4 PLAIN

13.0 Parts List & Sequence of Operations

EE-3363 Sheet 2

PART NO.

DESCRIPTION OF ACCESSORIES

QTY

BRACKET - CONTROLLER MOUNT

LIGHT CURTAIN - 16" W/CONTROL RELAY POWER SUPPLY - 24V OUTPUT WIRE - #20GA. BLACK HOOK-UP 95" TOTAL WIRE - #18GA. RED MTW 98" TOTAL RAIL - TERMINAL, 5" LONG SCREW - #10-24 x 1/2" BUT HD WASHER - #10 INT. TOTHLOCK END BRACKET - TERMINAL BLOCK CONNECTOR - 1/4" FULLY INS. Q.D. FILTER - FERRITE CORE TY-RAP HOUSING - ELEC EYE, RH HOUSING - ELEC EYE, LH ELEC EYE COVER SHIELD - EXTENSION TABLE SCREW - 1/4-20 X 1/2 BUT HEAD WASHER - 1/4 INT TOOTH NUT - #10-24 HEX KEP WASHER - 1/4 PLAIN

13.0 Parts List & Sequence of Operations

Cut Button Assembly – Right Hand (Standard)

EE-3384, Rev. C

PART NO. E-3127-4 E-2078

DESCRIPTION OF ACCESSORIES

PUSHBUTTON SWITCH - MUSHROOM, 3 N.O. CABLE - #18GA. 6 COND. 92" LONG

QTY

13.0 Parts List & Sequence of Operations

Cut Button Assembly – Left Hand (Standard)

EE-3385, Rev.C

PART NO. E-3127-4 E-2078

DESCRIPTION OF ACCESSORIES

PUSHBUTTON SWITCH - MUSHROOM, 3 N.O. CABLE - #18GA. 6 COND. 92" LONG

QTY

13.30 Cut Button Assembly - ErgoTouch Option

K-3367 sh't 1,Rev.D

Cut Button Cable (Remove)

Brown (48)

Black（65） Wiring Diagram

YELLOW or GRAY(49)

White

Control Electric

Ref) Power Jpply 2810)

TITAN MODEL PROGRAMME DE PROM (only on NON-TC style machines) (SEE ITEM #6) NEW END BLOCK (ITEM#5) CONTROLLER (ITEM#1)

Cutters 43 53 54 (H5-5)

TOUCH SW. BROWN(48) RIGHT H7 YELLOWor

White_(Nc)

WIRE LOCATIONS WIRING DETAIL ABOVE TOUCH H8 SWITCH H1 POWERSUPPLY 67,66,39,54

S4 S3 Y3 Une

Controller Cutbutton Cable(Remove) Cabi Hand 41,42,43,53 65,48,64

13.0 Parts List & Sequence of Operations

Cut Button Assembly - Ergo Touch Option (Cont.)

Installation Instructions:

1. On the rear of the machine - Locate the electric eye_controller and power supply that is mounted, hanging off the power. panel. Remove the existing power supplyfrom the rail-remove the exisiting terminal rail and install the longer supplied rail in it's place. Re-install the power supply and snap

2)Follow the details to theleft and below to run the wires from the new controller assembly to their proper locations.

that previousely mounted the cut switches to mount your new box.

these cables down the side of the power panel and drop down each side box.Use the supplied tyraps to secure the cables to the power panel and away from all moving parts. Mount the new switches into the two side holes (tighten the nuts 1/4 turn pass finger tight)

7)If this machine is aNON-TC machine - the software will need to be programmed Eprom (item #6).

Touch-Switch Final

Wire

Destination

Controller

39 TERMINAL #14 TERMINAL BLOCKS 41 #13 PCBH6-1 TERMINAL

Terminal #23 Pcbh6-2

#33 PCBH6-5 43 TERMINAL 48 TERMINAL POWERSUPPLY #S4 POWERSUPPLY 48 TERMINAL

Pcbh5-5

53 #Y2 TERMINAL #Y4 PCBH5-1 54 TERMINAL 55 TERMINAL #Y1 PCB H4-1 64 TERMINAL

Pcbh4-1

64 TERMINAL 65 TERMINAL #24 EYE CONTROLLER TERMINAL #23 66 TERMINAL 67 TERMINAL EYE CONTROLLER TERMINAL#13

No. Qty Part No. Description Of Accessories

E-3347 Touch Switch

E-1977-19 Rail- Terminal，5-1/2"Long

S-1694-2 Tyrap - Wire 12

E-2070-1 End Block - Terminal

Ee-1766-109 Ic-Programmed Eprom(Titan 265)

BRACKET － TOUCH-SWITCH,R.H. BRACKET - TOUCH-SWITCH,L.H. E-2196-17 HOLE PLUG -1-1/4" DIA.

Instructions - Drawings Only － Both Shts

13.0 Parts List & Sequence of Operations

TC Control Console Assembly

EE-3456-2, Rev. D

PART NO. EE-3471 47701-3 E-1584-( )

DESCRIPTION OF ACCESSORIES

PANEL ASM. - FRONT CONTROL, TC TC PANEL INSERT - TITAN 265 LABEL - ASM. NO./REV. LEVEL

E-1214-2 E-1214-64 E-2743 EE-2855-15 EE-2855-16

CONNECTOR - #6 INS. RING

CONNECTOR - 1/4" NON-INS. RING WIRE - #18 GA. YEL/GREEN MTW 15" LONG RIBBON CABLE ASM. - 20 POS. RIBBON CABLE ASM. - 14 POS.

QTY

13.0 Parts List & Sequence of Operations

Pre-Clamp Compressor Assembly

44192, Rev. J

PART NO. 47644 E-1710-3 EE-3210 P-521 H-261-3 H-269-2 H-6406-407 P-503-402 P-511 P-520-60 EE-3212 S-1694 E-1214-9

DESCRIPTION OF ACCESSORIES

COMPRESSOR SPLIT TUBING CABLE ASSEMBLY- COMPRESSOR POWER VALVE- 2-WAY, N.O. TEE- 1/4 MALE RUN, BRASS ELBOW - 90%%176 STREET, BRASS NIPPLE- 1/4" X 7/8", BRASS ELBOW-1/4 TUBE X 1/4 NPT SILENCER - 1/4 NPT VARIABLE PRESSURE RELIEF (YELLOW SPRING) WIRE ASM. - COMPRESSOR GROUND TYRAP - WIRE CONNECTOR - #8 RING

QTY

12"

13.0 Parts List & Sequence of Operations

Backgauge Control Assembly

49249, Rev. J

PART NO. 49248-1 49261 56676-1 63210-1 63213 63214 63218 63221 EE-3213 H-6423-#10 H-6910-102404 H-6910-606 H-6940-102404 H-6940-406 H-21S-250-1500 S-1193-37 S-1694

DESCRIPTION OF ACCESSORIES

BACKGAUGE CONTROL BRACKET ENCODER MOUNTING BRACKET COUPLING FRONT PILLOW BLOCK TORSION SPRING ACTUATOR KNOB CONTROL KNOB SHAFT POTENTIOMETER NUT - #10-24 HEX KEP SCREW - #10-24 X 1/2 BUTTON HEAD CAP SCREW - 3/8-16 X 3/4 BUTTON HEAD CAP SCREW - #10-24 X 1/4 FLAT SOC SET SCREW - 1/4-20 X 3/8 FLAT SOC SET ROLL PIN - 1/4 X 1-1/2 E-RING - 3/8" TYRAP

QTY

13.0 Parts List & Sequence of Operations

Knife Latch Assembly

47568-1, Rev. A

PART NO. 47505-1 E-974-3 47567 H-5254-510 47553-1 41117-1 H-6451-0500 S-1810-9 41112-2 41116-2 H-6910-83203 H-7321-#8 H-7324-#8 H-5247-4 E-1152-9

DESCRIPTION OF ACCESSORIES

PLATE- KNIFE LATCH MOUNT SOLENOID LINK- CHAIN SCREW- 5/16 X 1-1/4 SOC. SHOULDER LINK ASSEMBLY- KNIFE LATCH SPRING- EXTENSION RETAINING RING- GRIPPING EXTERNAL O' RING ASSEMBLY- KNIFE LATCH BLOCK ROD- KNIFE LATCH SCREW- #8-32 X 3/8 BUT. HD. SOC. WASHER- #8 SAE FLT PLTD WASHER- #8 INT. TOOTH NUT- 1/4-20 FLEX LOCK SPACER

QTY

13.0 Parts List & Sequence of Operations

Line Light Assembly

EE-2779, Rev. D

PART NO. E-967-1 E-1260-1 9127-1 35048-13 9126-2 SU-10-106 E-1214-47 H-6918-412 H-6910-83203 H-7324-#8

DESCRIPTION OF ACCESSORIES

LAMP - LINE LIGHT SOCKET - LINE LIGHT SUPPORT - LINE LIGHT SPRING BRACKET - LINE LIGHT GREASE - DAMPENING CONNECTOR - FEM. FULLY INS. QUICK DISC. SCREW - 1/4-20 X 1-1/2 SOC HEAD CAP SCREW - #8-32NC X 3/8" BUT HD CAP WASHER - #8 INTERNAL TOOTH

QTY

13.0 Parts List & Sequence of Operations

Blower Assembly – Air Table Option

44186, Rev. B

PART NO. E-1223-4 P-204 H-6405-1212 P-202-1 S-1350-16 E-748 E-1736-2 E-1214-4 E-1453-1 E-1237-1 S-1781-12 P-102 P-214 P-212-1 E-1214-65

DESCRIPTION OF ACCESSORIES

BLOWER - 1PH REDUCER - PVC NIPPLE - STEEL VALVE - SOLENOID STRAIN RELIEF CABLE - #18 GA. 4 COND. (LENGTH - SEE NOTE) QUENCHARC - 3" WIRE LEADS CONNECTOR - #8 INS. LOCKING FORK SHRINK TUBING - 6" LONG NUT - WIRE, SM YELLOW LABEL - EURO SHOCK W/TEXT STRAINER ELBOW - 90° STREET NPT, NYLON PIPE NIPPLE - 1" x 1-1/2 PLASTIC CONNECTOR - 1/4" FULLY INS. QUICK DISC.

QTY

13.38 Power Panel Connection Procedure Label w/fuses

S-1781-170, Rev. E

S-1781-170 REV E LEAVE PANEL AIR TABLE RELAY JUMPER INSTALLED NO COMMON WIRE IN 16,C AND D COMMON CONTROL PANEL IN TERMINAL E-2232-2 (OPTIONAL) BEFORE WORKING POWER UP.SEE POWER (LNE UTE & 24V CONTRDL) AR1 BLACK POWER AT THE MAIN POWER PANEL F5 'TC' OUT TO PREVENT ACCIDENTAL BR1BR2BR3 T2 !! NotiCe !! MACHINE VOLTAGE TERMINAL 230V 208V WIRE F8 -PCF2 F6 -PCF4 PCF5 SIHI THE PROPER SUPPLY 9H SH PCF3 MOVE CONTROLLER 目H16 PC BOARD ZH ALWAYS DISCONNECT LOCK IT -PCF1 MACHINE (HIGH VOLT ONLY) E-2330-3 E-2330-5 -889-12 E-2330-7 -2308 E-889-6 E-889-5 TRANSFORMER ATTACHED E-889 日8 TO INTERIOR SIDE OF THE MACHINE. CAUTION: FIRE HAZARD, TITAN2653PH REPLACE ONLY WITH SAME TYPE AND RATING FUSE. TITAN 265 3PH 50/60HZ TC 1.25AT 3.15A 3.2AT .5AT 5AT 5A1 4A PCF3&PCF5 PCF2&PCF4 F10 F7 F8&F9 PCF1 F10 F5 OL 3/230V 208 380/415/460

S-1781-235, Rev.A

Titan 265 3Ph 50/60Hz Tc

208 30V PCF1 CB6 PCF2&PCF4 PCF3&PCF5 CB8&CB9 CB4&CB7 CB5 CB10 CAUTION: FIRE HAZARD, REPLACE ONLY WITH SAME TYPE AND RATING FUSE. MACHINE (HIGH VOLT TO INTERIOR SIDE OF TRANSFORMER ATTACHED CB10 CB7 CB4 INCORRECT POWER HOOK-UP WILL DAMAGE YOUR MACHINE! TITAN 265 3PH THE MACHINE. LOCKOUT PROCEDURE IN THE INSTRUCTION AND PARTS MANUAL. 2AT 5A 5A 3.15A 4A 1A ALWAYS DISCONNECT POWER AT THE MAIN POWER PANEL E-2330-3 E-3264- E-3264-6 E-3264- E-3264-5 E-3264 E-2330- ONLY) H8 LOCK -PCF1 CONTROLLER PC BOARD !! NOTICE OUT H2 THE 目H16 TO MOVE THIS PCF3 PROPER SUPPLY PREVENT PCF5 -PCF4 H6 H4 H5 PCF2 CB9- TERMINAL MACHINE WIRE TO CB6- VOLTAGE CB8- 230V ACCIDENTAL BR1BR2BR3 T2 CB5 CB6 CB8 'TC' POWER UP. BLK/RED BLK/YEL CB5 WHITE

Control Panel Cc Before Working On

BLACK AR1 (LUNE UTE & 24V CONTROL) IN 16,C AND D JUMPER INSTALLED SEE POWER IN TERMINAL COMMON WIRE E-2232-2 AIR TABLE (OPTIONAL) COMMON S-1781-235 REV A RELAY PANEL LEAVE

13.0 Parts List & Sequence of Operations

TC Power Panel PCB Troubleshooting

EE-3432-2 The following is a description of the various diagnostic LED’s in the power panel. These lights are indicators used to show input and output status.

14.0 Safety Systems Test

14.0 Safety Systems Test

CHALLENGE

TITAN 265

Frequency of test: THESE TESTS SHOULD BE PERFORMED AT THE BEGINNING OF EACH WORK DAY.

Turn the power on and preset the backgauge. Make sure the knife and clamp are in the “up” position (if they are not, follow the prompts on the screen at power–up to send them up).

Test #1: Wave a test object 12mm in diameter between the electric eye beams. The indicator lights should indicate the eyes are blocked. If they do not, do not use the machine. Repair or adjustment is needed.

Test #2: While making a cut, lean into the electric eye beams. The knife and clamp should immediately return to the up position. If they do not, do not use the machine. Repair or adjustment is needed.

14.0 Safety Systems Test

Please enter date and initials for both tests.

Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______

Test 2 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______

Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______

Test 2 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______

Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______

Test 2 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______

Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______

Test 2 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______

Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______

Test 2 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______

Repairs _________________________________________ _________________________________________ _________________________________________ _________________________________________ _________________________________________ _________________________________________ _________________________________________ _________________________________________ _________________________________________ _________________________________________ _________________________________________ _________________________________________ _________________________________________

Initials of Repairer ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________

Date _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________