BASIC OPERATION MANUAL INSTRUCTION MANUAL PARTS BOOK

CS-TIDY- 41 M CS-TIDY- 41 F CS-TIDY- 41 B CS-TIDY- 41 FB

PNEUMATIC GROMMET ATTACHING MACHINE

Please read this manual before using the machine. Please keep this manual within easy reach for quick reference.

rvice e or se operat and ad t start, Do no until you re manual. s ne machi nd operator ta d unders do so coul . to ry Failure serious inju in result

ents adjustm ut guard o Finger be carried ly n . o hould d technician ie lif a u q y a

Notes for using this book

1. This book was prepared based on information available in January 2016.
2. Parts are subject to changes in design without prior notice.
3. Parts supplied as complete assemblies are circled by a dotted line.

CONTENTS

Safety Instructions ............................................................. 3 Notes On Safety.. .............................................................. 4 Warning Labels.................................................................. 7

1. PRODUCT VERSIONS................................................. 8

2. BOX CONTENT............................................................ 9

3. NAMES OF MAJOR PARTS....................................... 10

4. SPECIFICATIONS....................................................... 11

5. DIMENSIONS.............................................................. 12

6. TABLE PROCESSING DIAGRAM.............................. 13

7. DIES COMPATIBILITY GUIDE.................................... 14

8. ACCESSORIES COMPATIBILITY GUIDE.................. 15

9. INSTALLATION........................................................... 16 9- 1. Start Button Installation............................................ 16 9- 2. Die Installation......................................................... 17 9- 3. Adjustment of the Manual Starting Arm................... 18 9- 4. Foot Pedal Installation............................................. 18 9- 5. Air Hose Installation................................................. 19

10. FINGER GUARD SAFETY CONTROL..................... 19

11. OPERATION............................................................. 20 11-1. Placing the washer.................................................. 20 11-2. Placing the grommet............................................... 20 11-3. Placing the material with optional GrommetSniper™ ... 20 11-4. Aligning the material with optional GrommetSniper™ ... 20 11-5. Manual Start............................................................ 21 11-6. Start with Button...................................................... 21 11-7. Start with Foot Pedal............................................... 21 11-8. Completing the Operation....................................... 21

12. OPTIONAL ACCESORIES INSTALLATION............ 22 12-1. GrommetSniper™ CS-GSP-1 Installation.............. 22 12-2. GrommetSniper™ CS-GSP-2 Installation.............. 22 12-3. GrommetSniper™ Y-axis alignment...................... 23 12-4. GrommetSniper™ X-axis alignment...................... 23 12-5. EyeleD ™ Pointer Installation................................. 24 12 -6 . EyeleD ™ Pointer Adjustment ................................ 25 12-7. Mobile Stand Installation........................................ 26

13. INSTALLATION OF VARIOUS DIE SETS....... 27 13-1. Finger Guard Installation................................ 27 13-2. Upper Die Adaptor Installation...................... 28 13-3. Die Installation ( For self-piercing grommets ) ..... 29 13-4. Large Size Die (for curtain Eyelets) Installation ... 30

14. STANDARD ADJUSTMENT............................ 31 14-1. The Die Alignment......................................... 31 14-2. Finger Guard Adjustment............................... 33 14-3. Finger Guard Speed Adjustment................... 34

15. SHIFTING THE POSITION OF THE START BUTTON............................... 35

16. SPARE PART LIST.......................................... 43

A. Machine body..................................................... 43

B. Starting Mechanism Mechanical Parts............... 44 B1. Ball Bearing Slide.......................................... 45 B2. Start Bracket................................................. 46 B3. Finger Guard................................................. 47

C. Lower Die Holder............................................... 48

D. Upper & Lower Die / Adaptors........................... 49

E. Cylinder & Start Valve........................................ 50

F. Speed Controller & Safety System Cylinder........ 51

G. Foot Pedal CS-TIDY-41 «F».............................. 52

H. Start Button CS-TIDY-41 «B »........................... 53 I. Foot Pedal & Start Button CS-TIDY-41 « FB ».... 54 J. Labels................................................................. 55

17. MAINTENANCE............................................... 56 17-1. Cleaning the Machine.................................... 56 17-2. Lubrication of the Machine............................. 56

18. TROUBLESHOOTING..................................... 57

19. INDEX............................................................... 58 EC Declaration of Conformity................................. 59

Thank you very much for buying ClipsShop Pneumatic CS-TIDY-41 grommet attaching machine.

Before using your new machine, please read the safety instructions below and the explanations given in the instruction manual.

With pneumatic machines, it is normal to carry out work while positioned directly in front of moving parts such as upper and lower die take-up lever, and consequently there is always a danger of injury that can be caused by these parts.

Follow the instructions from training person and instructors regarding safe and correct operation before operating the machine so that you will know how to use it correctly.

SAFETY INSTRUCTIONS

[1] Safety indications and their meanings

This instruction manual and the indications and symbols that are used on the machine itself are provided in order to ensure safe operation of this machine and to prevent accident and injury to yourself or other people.

The meanings of these indications and symbols are given below.

The instructions which follow this term indicate situations where failure to follow

DANGER the instructions will almost certainly result in death or severe injury.

CAUTION

The instructions which follow this term indicate situations where failure to follow the instructions may result in physical damage to equipment and surroundings or result in problems with equipment operation.

IMPORTANT

The instructions which follow this term indicate situations where failure to follow the instructions could cause injury when using the machine or physical damage to equipment and surroundings.

................ This symbol (Ä) indicates something that you should be careful of. The picture inside the triangle indicates the nature of the caution that must be taken. (For example, the symbol at left means “beware of injury”).

................ This symbol (

) indicates something that you must not do.

[2]. Notes on safety

DANGER

Before uninstalling CS-TIDY-41 machine parts, make sure to disconnect the air hoses from the air supply. The parts underneath the cover may move with air pressure and severe injury may result.

Compressor outlet pressure must be regulated so as to NEVER exceed the maximum pressure rating 7 bars (101 PSI) of CS-TIDY-41. This may cause damage on the machine or serious injury.

CAUTION

The ambient temperature should be within the range of 5°C to 35°C during use. Temperatures which are lower or higher than this may cause problems with correct operation.

The relative humidity should be within the range of 45% to 85% during use and no deformation should occur in any devices. Excessively dry or humid environments and deformation may cause problems with correct operation.

Machine installation should only be carried out by a qualified technician.

Do not connect the air until installation is complete. If the start button, the manual start plate or the foot pedal is pressed by mistake, the CS-TIDY-41 machine might start operating and it could result with injury.

Use a table with a height of 84 cm or less. If the table is too high, the machine head may become unbalanced and fall down, and serious injury or damage to the machine may result.

If using a work table which has casters "CS-TIDY-41-W" , the casters should be secured in such a way so that they cannot move.

Be sure to wear protective goggles and gloves when handling the lubricating oil and grease so that they do not get into your eyes or onto your skin. If the oil and grease get into your eyes or onto your skin, inflammation can result. Furthermore, do not drink or eat the lubricating oil or grease. They may cause diarrhea or vomiting. Keep the oil out of the reach of children.

CAUTION

The pneumatic delivery capability of your air compressor should be sufficient to foster CS-TIDY-41 machine's total air consumption. Insufficient pneumatic delivery capability may cause problems with correct operation.

Th e CS-TIDY-41 machine should only be used by operators who have received the necessary training in safe use beforehand.

The CS-TIDY-41 machine should not be used for any applications other than textile accessories setting.

Disconnect the air hoses from the air supply at the following times. the CS-TIDY-41 machine might start operating and injury could result.

• When adjusting upper and bottom dies.
• When replacing upper and bottom dies.
• When not using the machine and when leaving the machine unattended.

Attach all safety devices before using the CS-TIDY-41 machine. If the machine is used without these devices attached, injury may result.

Do not touch any of the moving parts or press any objects against the machine during operation, as this may result in personal injury or damage to the machine.

If an error occurs in machine operation, or if abnormal noises are noticed immediately disconnect the air hose from the air supply. Then contact your nearest ClipsShop dealer or a qualified technician.

If the machine develops a problem, contact your nearest ClipsShop dealer or a qualified technician.

M ake sure to disconnect the air hose from the air supply, before carrying out cleaning.

If the start button, the manual start plate or the foot pedal is pressed by mistake, the CS-TIDY-41 machine might start operating and injury could result.

Be sure to wear protective goggles and gloves when handling the lubricating oil and grease so that they do not get into your eyes or onto your skin. If the oil and grease get into your eyes or onto your skin, inflammation can result. Furthermore, do not drink or eat the lubricating oil o r grease. They may cause diarrhea or vomiting. Keep the oil out of the reach of children.

CAUTION

Maintenance and inspection of the CS-TIDY-41 machine should only be carried out by a qualified technician.

Disconnect the air hose from the air supply before carrying out the following operations. If the start button, the manual start plate or the foot pedal is pressed by mistake, the CS-TIDY-41 machine might start operating and could result with injury.

• Inspection, adjustment and maintenance
• Replacing consumable parts such as the die sets

Disconnect the air hose from the air supply during adjustment or repair of any parts.

In case a ir connection is need ed to be left on when carrying out some adjustment s , be extremely careful to observe all safety precautions.

When replacing parts and installing optional accessories be sure to use only genuine ClipsShop parts. ClipsShop will not be held responsible for any accidents or problems resulting from the use of non-genuine parts.

If any safety devices have been removed, be absolutely sure to re-install them to their original positions and check that they operate correctly before using the machine.

To prevent accidents and problems, do not modify the machine yourself. ClipsShop will not be held responsible for any accidents or problems resulting from modifications made to the machine.

IMPORTANT

Do not allow any liquids to get onto this CS-TIDY-41 machine, otherwise this would prevent seamless operation. If any liquid gets inside the CS-TIDY-41 machine disconnect the air hoses from the air supply and then thoroughly clean and lubricate the machine to prevent oxidation. If an error occurs in machine operation, or if abnormal noises are noticed, contact the place of purchase or a qualified technician.

[3] Warning labels

The following warning labels appear on the CS-TIDY-41 machine. Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or are difficult to read, please contact your nearest ClipsShop dealer.

moving parts may cause injury.

Please read the safety instructions

Operate with safety devices* installed

Finger guard adjustments should only be carried out by a qualified technician.

OVE T E M

SPART . H I

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Operate with safety devices* installed

DANGER

• Safety devices Devices such as finger guard & machine body.

rvice e or se operat and ad t start, Do no until you re s manual. e machin nd operator ta uld unders to do so co y. ur Failure serious inj in result

ents adjustm t guard ou Finger be carried ly . hould on ed technician ifi y a qual

DANGER

1. PRODUCT VERSIONS ( CS-TIDY-41 )

Version

Name

Do not machine start, operate until you or service understand read Failure operators and result to do so could manual. in serious injury.

Do not machine start, operate understa until you or service read Failure nd operator and result to do so s manual. in serious could injury.

Do not machine start, operate until you or service understand read Failure operators and result to do so could manual. in serious injury.

Do not machine start, operate understan until you or service read Failure d operators and result to do so could manual. in serious injury.

Use

CS-TIDY- 41 M

CS-TIDY- 41 F

CS-TIDY- 41 B

CS-TIDY- 41 FB

Manual Start

Does Not Exist

Does Not Exist

Start With Button

Does Not Exist

Does Not Exist

Start With Foot Pedal

Do not machine start, understa until operate Failure nd you or service result to operator read do and in serious so s manual. could inju ry.

Compatible With All Versions

CS-TIDY-W

Optional Accessory / “Mobile Stand” For CS-TIDY-41 Series

2. BOX CONTENT ( CS-TIDY-41 )

REF

CODE QTY

NO

REF

CODE QTY

NO

NAME OF PARTS

NAME OF PARTS

INSTRUCTION MANUAL

FOOT PEDAL ASSY. (IN F & FB MODEL) HANDLE START BUTTON ASSY. (IN B & FB MODEL) LOWER DIE BUSHING WRENCH ALLEN KEY SIZE 4 mm ALLEN KEY SIZE 3 mm AIR CONNECT ADAPTER 1/4" to 8mm SCREW, ISO 7045 - M5 x 16 - Z --- 16S WASHER, DIN 125 - A 5.3 SCREW, ISO 7045 - M6 x 60 - Z --- 60S NUT, ISO 4032 - M6 - W - S WASHER, DIN 125 - A 6.4 (18mm) WASHER, DIN 125 - A 6.4

3. NAMES OF MAJOR PARTS ( CS-TIDY-41 )

CS-TIDY- 41 M

CS-TIDY- 41 F

CS-TIDY- 41 FB

CS-TIDY- 41 B

CS-TIDY-41 FB with optional Mobile Stand Accessory (CS-TIDY- W)

REF CODE QTY NO

NAME OF PARTS

HANDLE

BODY CYLINDER MANUAL START KNOB FINGER GUARD DRAWER EYELED POINTER (Optional) FINGER GUARD SPEED CONTROLLER FOOT PEDAL START BUTTON START BUTTON COVER MOBILE STAND (Optional) STORAGE BIN CASTERS

4. SPECIFICATIONS ( CS-TIDY-41 )

The ClipsShop CS-TIDY-41 is portable pneumatic grommet attaching machine which offers a safe and efficient way to fasten grommets to banners, tarpaulins, flags, truck covers, awnings, industrial fabrics, signs, posters and more.

? Keeps your working place TIDY. Special self-cleaning dies are available in popular sizes specific to the

CS-TIDY-41. When used with those specific dies, the slugs are accumulated into the built –in drawer. No more hassles to clean the slugs.

? Compatible with the ClipsShop EyeleD Pointer™ Accessory New Generation LED version of the

traditional Laser Pointers in order to show the operator the exact attaching point. (EyeleD Pointer accessory works with either battery or electricity)

? Compatible with the ClipsShop GrommetSniper™ Accessory Alignment Fixture for consistent

? State of the art Mobile Stand option. Designed for users work on floor. Extra low height and weight to

ease working on large and heavy substrates. Containers to place the grommets and washers.

? Interchangeable dies. Along with its special dies, ClipsShop self-piercing dies up to size #12 are

compatible with the CS-TIDY-41 machine

? Suitable for applications on various materials. Vinyl, corrugated plastic, chipboard, other plastics,

industrial textiles, fabric, poster board, curtains and many other substrates.

Pneumatic grommet attaching machine

APPLICATION AREAS

Attaching grommets on different substrates such as curtains, tarpaulins, banners etc.

FEEDING

Manual grommet & washer feed

SAFETY SYSTEM

Thickness sensitive moveable finger guard

AIR INPUT SIZE & TYPE

8 mm dia. direct hose (1/4" male adapter included)

OPERATING PRESSURE

5 - 7 Bar / 72-101 PSI

AIR CONSUMPTION

3.15L / 0.83 Gal. (@ 6 Bar - 85 PSI working pressure)

RECOMMENDED COMPRESSOR

8 Bar / 120 PSI - 1.8L / 0.5gal. /cycle

STROKE

1-9/16" / 40 mm

3" / 78 mm (From shaft end to lower die bushing plate top.)

THROAT DEPTH

4" / 100 mm (from eyelet center)

NOISE LEVEL

MACHINE FORCE

4.7kN / 480 kgf / 1058 lbf (@ 6 Bar - 85 PSI working pressure)

NET WEIGTH

(CS-TIDY-41 M, F, B, FB) 16lbs, 16lbs, 18lbs - 6.3kg, 7.2kg, 7.2kg, 8kg

DIMENSIONS (W*D*H)

4¾"~9? "~11¼" / 120mm*245mm*285mm

5. DIMENSIONS ( CS-TIDY-41 )

245 mm

ice e or serv rt, operat Do not sta til you read and l. un ua machine operators man nd understa so could do Failure to rious injury. se result in

ments ard adjust Finger gu ied out rr ca be ly hould on cian. ed techni y a qualifi

16 mm 41/64"

60 mm / 2-3/8"

100 mm

50 mm 1-31/32"

80 mm / 3-5/32"

(*) 40 mm 1-37/64"

240 mm / 9-7/16"

285 mm / 11-7/32"

220 mm 8-21/32"

120 mm 4-23/32"

All dimensions are milimeters. (*) Cylinder stroke. A: Cylinder shaft thread size (M18x1.5mm) B: Upper die adapter thread size ( ¼" -20 UNC)

6. TABLE PROCESSING DIAGRAM ( CS-TIDY-41 )

• The thickness of the table should be at least 18 mm, and it should be strong enough to bear the weight and vibration of the CS-TIDY-41 machine.

All dimensions are milimeters.

Relevant Part

Die Type

CSDIE

#1SS TIDY

CSDIE

#2SS TIDY

CSDIE

#3SS TIDY

CSDIE

#5.5SS TIDY

CSDIE

#XX00

CSDIE

#X00

CSDIE

#00

CSDIE

#2

CSDIE

#1

CSDIE

#0

CSDIE

#3

CSDIE

#5.5

CS-TIDY Specific Die Sets ClipsShop Standard Self-Piercing and Piercer Die Sets

Not Not Not Not Not Applicable Applicable Applicable Applicable Applicable

Not Applicable

CSDIE

3T41PSS

Plastic Grommet Die

7. DIES COMPATIBILITY GUIDE ( CS-TIDY-41 )

Not Applicable

CSDIE

#7.5 TIDY

Not Applicable

CSDIE

#8.5 TIDY

Not Applicable

CSDIE

#12 TIDY

CS-TIDY Big Size Die Sets

CSDIE #3SS TIDY

CSDIE #5.5SS TIDY

CSDIE

#XX00

CSDIE

#X00

CSDIE

#00

CS-TIDY-W

Do not mach start, under ine until opera Failur stand you te or servic result e to opera read e do tor and in seriou so s manu could s in al. jury .

Relevant Accessories

Version

Name

Compatible With All Versions

CS-TIDY- 41 M

Do not machin start, operate underst e until you or service Failure and operato read and result to do so rs manual in serious could .

injury.

Mobile Stand Compatibility Guide ( CS-TIDY-41 )

CSDIE

#0

Do not machine start, operate understan until you or service read Failure d operators and result to do so could manual. in serious injury.

CSDIE

#1

CSDIE

#2

Do not machine start, operate underst until you or service read Failure and operato and result to do so could rs manual. in serious injury.

CSDIE

#5.5

CS-TIDY- 41 B

CSDIE

#3

Not

Applicable

Do not machine start, operate understa until you or service read Failure nd operators and result to do so could manual. in serious injury.

Not

Applicable

CSDIE

#12 TIDY

CS-TIDY- 41 FB

Not

Applicable

CS-GSP-02

CSDIE

#8.5 TIDY

CS-TIDY Big Size Die Series

CSDIE

#7.5 TIDY

Optional Accessory / Casters For CS-TIDY-41 Series

CS-TIDY- 41 F

CS-ELD-01

CSDIE #2SS TIDY

EyeleD Pointer ™

CSDIE #1SS TIDY

Standard ClipsShop Die Series

CS-GSP-01

CSDIE

3T41PSS

CS-TIDY Die Series

GrommetSniper™

Relevant Accessories

Die Type

Plastic Grommet Die

8. ACCESSORIES COMPATIBILITY GUIDE ( CS-TIDY-41 )

9. INSTALLATION ( CS-TIDY-41 )

CAUTION

Machine installation should only be carried out by a qualified technician.

Do not connect the air hose until the installation is completed. If any starting device is pressed by mistake, the CS-TIDY-41 machine might start operating and could result with injury.

Use a table with a height of 84 cm or less. If the table is too high the machine head may become unbalanced and fall down, and serious injury or damage to the machine may result.

If using a work table which has casters, the casters should be secured in such a way so that they cannot move.

Be sure to wear protective goggles and gloves when handling the lubricating oil and grease so that they do not get into your eyes or onto your skin. If the oil and grease get into your eyes or onto your skin, inflammation can result. Furthermore, do not drink or eat the lubricating oil or grease. They may cause diarrhea or vomiting. Keep the oil out of the reach of children.

Explanation on Installation Steps Manual: T he installation steps change depending on the version of your CS- TIDY-41. Please follow the required steps by the notation that is showed at the right bottom side of each illustration. Accordingly, the first illustration is the first step if you have CS-TIDY-41 B or CS-TIDY-41 FB. If you have CS-TIDY-41 M or CS-TIDY-41 F then the first step to install your machine starts from step 4.

EXAMPLE Steps for; CS-TIDY-41-£ M: t refers to “not relevant for CS-TIDY-41 M”

CS-TIDY-41-£

F: t refers to “not relevant for CS-TIDY-41 F”

CS-TIDY-41-£

B: v refers to “2. step for CS-TIDY-41 B” CS-TIDY-41-FB: v refers to “2. step for CS-TIDY-41 FB”

9-1. Start Button Installation

t code Produc Description

re : Max. Pressu : Weight r : Serial Numbe

Y-41FB et CS-TID atic Gromm Pneum Machine Attaching 8 Bar 7 Kg 01101

e rvic se e or and l. ua erat ad op u re man art, yo ors t st til at d no un oper coul . Do hine nd so jury in ta mac rs to do us de un re serio ilu Fa lt in resu

e rvic se or d l. ate an er read anua t, op u s m ar yo or t st til at d no un oper coul . Do hine nd so jury in ta mac rs to do us de un re serio ilu Fa lt in su re

ts men t just ou ad rried . ard ca cian ni gu er ly be tech Fing uld on ified ho qual y a

ts men t just ou ad rried . ard ca cian ni gu er ly be tech Fing uld on ified ho qual y a

Steps for; CS-TIDY-41-£ M: t CS-TIDY-41-£ F: t CS-TIDY-41-£ B: u CS-TIDY-41-FB: u

Steps for; CS-TIDY-41-£ M: t CS-TIDY-41-£ F: t CS-TIDY-41-£ B: v CS-TIDY-41-FB: v

on through the upper hole w

1. Locate the Start Button Box in a way where the short 2) Poke the short hose u to the fitting y by u and long hose v stays at bottom and top respectively the start button box and install it u pushing in tightly. Poke the long hose v through the as shown in (fig. 1) and (fig. 2) . lower hole on the start button box and install it v to Note: In order to switch the position of the Start Button the other fitting z by pushing in tightly as shown in Box to the other side, please refer to the “ SHIFTING (fig. 3). Locate the Start button box as shown in (fig. 4).

THE POSITION OF THE START BUTTON” section of the manual.

9. INSTALLATION ( CS-TIDY-41 )

rvice se or d l. ate an er read anua t, op u s m ar yo or t st til at d no un oper coul . Do hine nd so jury in ta mac rs to do us de un re serio ilu Fa lt in su re

ce rvi se or te and era d nual. op rea rt, you s ma tor t sta til no un era uld Do chine d op co . an so injury ma rst do us de to un re serio ilu Fa ult in res

ts men t just ou ad ied . ard carr cian r gu be chni ge ly Fin d on ed te ul ho qualifi y a

ts men t just ou ad rried . ard ca cian ni gu er ly be tech Fing uld on ified ho qual y a

Steps for; CS-TIDY-41-£ M: t CS-TIDY-41-£ F: t CS-TIDY-41-£ B: w CS-TIDY-41-FB: w

Steps for; CS-TIDY-41-£ M: u CS-TIDY-41-£ F: u CS-TIDY-41-£ B: x CS-TIDY-41-FB: x

and the other

3. Poke the bolt with the threaded top u
4. Poke the bolts u through the washers v then the bolt v through the hole on the Start Button Box and the hole of the handle w and fix them to the bolts with machine body. The bolt with the threaded top u and the threaded head x by using a screwdriver as shown in other bolt v should be located at the rear and the front (fig. 7). part respectively. Attach the nuts x to the end of the Note: Start button box only exists in CS-TIDY-41 B and bolts u manually (fig. 5). Tighten them securely by FB models. This is the first installation step for CS-TIDYusing the wrench y comes with the machine (fig. 6). 41 M and F models.

or service , operate Do not start you read and until s manual. machine d operator understan so could do Failure to injury. serious result in

ents rd adjustm out Finger gua be carried should only d technician. lifie by a qua

Important Note: 1) Be sure that the upper die adaptor is securely fixed to the shaft and the upper die is securely fixed to the die adaptor at all times. During a production run check that the upper die has not loosened from the die adaptor. Using the machine with a loose upper die can damage the threads of the die and the die adapter.

2. Before attaching the upper die, you may use an allen wrench to ensure the small set screw on the die is tightly secured.
3. Do not disassemble the die. The small black Allen screw should not be loosened or the die will come apart. If pieces are lost or not put together in the correct order then the die will not work. If you notice that the Allen screw is loose then it should be tightened.

Steps for; CS-TIDY-41-£ M: v CS-TIDY-41-£ F: v CS-TIDY-41-£ B: y CS-TIDY-41-FB: y

5. Make sure there is no air in the system. Attach the upper die u to the upper die adaptor by manually rotating.

Once the acrylic safety guard blocks, pull the manual starting mechanism downwards to access the upper die u to securely fix it. Attach the lower die  to the lower die holder  and securely fix the screw  to stabilize the position of the lower die (fig. 8). Note: The die installation procedures may change depending on the type of die set you would like to use. i.e. In case of the need of the regular die installation, before locating the lower die  , first attach the lower die bush Ž to the lower die holder  . Please refer to the “Die and Accessories Compatibility Guide” and “Die Installation” sections for further information about the installation necessities of different type dies.

9. INSTALLATION ( CS-TIDY-41 )

9-3. Adjustment of the Manual Starting Arm

vice or ser operate d and l. rea start, manua Do not ne until you rators machi tand ope could unders to do so injury. s Failure in seriou result

ts tmen adjus out r guard carried Finge ly be hnician. ld on shou alified tec qu by a

Steps for; CS-TIDY-41-£ M: w CS-TIDY-41-£ F: w CS-TIDY-41-£ B: z CS-TIDY-41-FB: z

In order to avoid any damage during transportation, the manual starting arm of the machine is set to tightest positon in factory settings. This arm is needed to be extended by the user for proper use. Loosen the wing nutsu manually. Pull the manual starting arm in the arrow direction and adjust the length of it. Then securely fix the wing nutsu manually as shown in (fig. 9).

Note: You can shift the position of the manual starting arm to the right or to the left of the machine if required.

• Starting button boxŽ exists only in CS-TIDY-41 B and CS-TIDY-41 FB models.

9-4 Foot Pedal Installation

code : Product : Description ure : Max. Press : Weight er : Serial Numb

Steps for; CS-TIDY-41-£ M: w CS-TIDY-41-£ F: x CS-TIDY-41-£ B: z CS-TIDY-41-FB: {

FB CS-TIDY-41 Grommet Pneumatic Machine Attaching 8 Bar 7 Kg 01101

To avoid any damage during transportation, foot pedal is packed unassembled in the factory and needs to be installed by the user. Install the blueu and blackŽ hose to the blue and black fittings respectively by manually fitting in tightly as shown in (fig. 10).

Note: Foot pedal exists only in CS-TIDY-41 F and CS-TIDY-41 FB versions.

9. INSTALLATION ( CS-TIDY-41 )

9-5 Air Hose Installation

Do not mac start, ope hine underst until rate or you serv ice Failure and ope read and resu to do so rators man lt in ual. serious could injury.

Finger should guard adj ustme by a only be qualifie carried nts out d tec hnician .

Do no mach t start, op unde ine until erate or yo se rst Failu and op u read rvice an era re result to do so tors ma d nual. in se co rious uld injury .

Fing er shou guard ad ld justm by a only be ca ents quali fied rried ou tech nician t .

Do not mac start, ope hine underst until rate or you serv ice Failure and ope read and resu to do so rators man lt in ual. serious could injury.

Plug in the 8 mm diameter hose coming from your compressor to the fittingu of CS-TIDY-41. Turn on your air source and check the pressure in the system is averagely 6 bars. Afterwards, check if any air leakage exists. Note: If you use the machine with mobile unit, you shall use the elbow adaptor that comes with the mobile unit as shown in (fig.12).

Finger should guard adj ustme by a only be qualifie carried nts out d tec hnician .

Alternatively, you can use the elbow adaptor that comes with the machine. Plug in the 8 mm pipe part of the elbow adaptor to the main air entrance of the machine. Then connect your hose that has 1/4” female adaptor to the 1/4” male adaptor partz of the elbow adaptor as shown in (fig.13).

Air compressor recommendation: The air compressor selection to use with the CS-TIDY-41 widely depends on the usage frequency of the machine. Though, as a minimum, any size/power compressor which has an ability to generate 8 bars (120 PSI) is adequate to foster the machine, if you are applying large quantities of eyelets per day, it is highly recommended to foster the machine with large size / high power air compressor. The larger/powerful , the better.

10. FINGER GUARD SAFETY CONTROL (CS-TIDY-41)

ice serv or te nd era ad a nual. op rt, u re ma sta yo rs ot until erato ld n Do hine d op cou . c n o ry ma ersta do s inju s d un re to eriou ilu s Fa lt in u res

ice serv or te nd era ad a nual. op rt, u re ma sta yo rs ot until erato ld n Do hine d op cou . c n o ry ma ersta do s inju s d un re to eriou ilu s Fa lt in u res

ts en tm t jus ou ad ied rd carr ian. ua ic r g be hn ge nly tec Fin ld o fied li ou sh qua a by

ts en stm out .

ju ad ied rd carr ian ua ic r g be hn ge nly tec Fin ld o fied li ou sh qua a by

The machine should not be operated before checking As shown in the (fig. 15), gently pull down the manual the proper working of the safety guard. For testing, a test starter armu . If the machine does not work when the material thinner than your finger(i.e. pencil)shall be used clear acrylic cover touches your test material, you can Locate your test material (acting as your finger) as safely start using your machine. IF NOT, YOU SHALL shown in the(fig.14)Note: Do not use a rigid test material FOLLOW THE PROCEDURES DESCRIBED UNDER such as screwdriver located in the middle of the die set THE TITLE “CS-TIDY-41 Finger Guard Adjustment” during your safety check. You may damage the die set.

11. OPERATION ( CS-TIDY-41)

11-1 Placing the washer

11-2 Placing the grommet

service rate or and start, ope Do not until you read manual. machine operators and underst do so could to Failure serious injury. in result

service rate or and start, ope Do not until you read manual. machine operators and underst do so could to Failure serious injury. in result

ments rd adjust

Finger gua be carried out

only should hnician. lified tec by a qua

ments rd adjust

Finger gua be carried out

only should hnician. lified tec by a qua

Center and place the washer on the lower die.

Gradually lift and attach the grommet to the upper die

by hand.

11-3 Placing the material with optional GrommetSniper™ 11-4 Aligning the material with optional GrommetSniper™

rvice se or d l. ate an er ad ua op re man rt, you ors t sta til at no e un oper could Do hin nd so ury. inj ta mac rs to do us de un re serio ilu Fa lt in su re

rvice se or d l. ate an er read anua t, op u m ar yo ors t st til at d no un oper coul Do hine nd so jury. in ta mac rs to do us de un re serio ilu Fa lt in su re

nts me ut just d o ad ie n. rd rr ia ua e ca nic r g b ch ge nly d te Fin uld o lifie o a sh a qu by

nts me ut just d o ad ie n. rd rr ia ua e ca nic r g b ch ge nly d te Fin uld o lifie o a sh a qu by

Lean your material’s edge to the edge guidew . Attach Appearance after alignment (fig.19). the first grommet. Poke this grommet through the grommet holderv . Recline your material to the edge Please refer to instruction manual of GrommetSniper™ guide by sliding it as shown in the figure in arrow (CSGSP-1 and CSGSP-2) for further instructions. direction. Repeat these steps on the subsequent grommetsu you will attach.

11. OPERATION ( CS-TIDY-41)

11-5 Manual Start

11-6 Start with Button

ice rv se or d l. e at an ua er ad an op re m t, u s ar yo ator t st til er uld no un op co ry. Do hine tand so inju ac m ders to do us rio un ilure se in Fa lt su re

nts me ut just d o ad ie n. rd rr ia ua e ca nic r g b ch ge nly d te Fin uld o lifie o a sh a qu by

ice rv se or d l. e at an ua er ad an op re m t, u s ar yo ator t st til er uld no un op co ry. Do hine tand so inju ac m ders to do us rio un ilure se in Fa lt su re

nts me ut just d o ad ie n. rd rr ia ua e ca nic r g b ch ge nly d te Fin uld o lifie o a sh a qu by

As shown in figure manually pull down the manual starting arm to operate the machine (all versions CS-TIDY-41M, CS-TIDY-41FB, CS-TIDY-41F or CS-TIDY-41B). Note: Keep pulling the manual starting arm long enough to securely fix the grommet. Once you release the arm, it will stop immediately.

As shown in figure press the button to operate the

machine (CS-TIDY-41B or CS-TIDY-41FB).

11-7 Start with Foot Pedal

11-8 Completing the Operation

Note: Keep pressing the button long enough to securely fix the grommet. Once you release the button, it will stop immediately.

ice rv se or d l. e at an ua er ad an op re m t, u s ar yo ator t st til er uld no un op co ry. Do hine tand so inju ac m ders to do us rio un ilure se in Fa lt su re

nts me ut just d o ad ie n. rd rr ia ua e ca nic r g b ch ge nly d te

Fin uld o lifie

o ua q sh a by

Prod clipss uct hop.c Desc code om riptio : CS-T n : Pneu IDY-41FB Max . Weig Pressure Attac matic Grom hing : 8 Seria ht Mac met l Num hine : 7 Bar ber Kg : 0110

After keep pulling down/pressing the relevant starting As shown in figure press the pedal with your foot to operate the machine (CS-TIDY-41F or CS-TIDY-41FB). mechanism long enough (1-2 seconds) to securely apply the grommet, you can release the starting Note: Keep pressing the pedal long enough to securely mechanism and take out your material. You can repeat the procedure for the next grommet and fix the grommet. Once you release the pedal, it will washer application after you feed the machine with stop immediately. grommet and washer.

12. OPTIONAL ACCESORIES INSTALLATION ( CS-TIDY-41 )

12-1 GrommetSniper™ CS-GSP-1 I nstallation The GrommetSniper™ is an alignment fixture for ClipsShop™ machines that assures the precise alignment and spacing of grommets. There are two versions of this accessory. CS-GSP-1 and CS-GSP-2.

The GrommetSniper™ CS-GSP-1 lets users precisely space grommets 5/8” to 3” (15 to 80 mm) from the edge of their substrate and uniformly locate the distance between grommets from 2-1/2” to 24” (55 to 600 mm).

Pr od ww De uc sc t co w.clip rip de ss ho Max tion p.c : om Wei . Pr : CS-T Se ght essu Pn ID ria eu Yre l Nu : Atta m 41 mbe : 8 chin atic G FB r : 7 Bar g M rom Kg ac met hine

Pro Des duct www. crip code clips sh op Max tion .co : m Wei . P : CS-T re Ser ght ssur Pne ID Yial e : Atta umat 41FB Num ch be : 8 Bar ing ic Gro r : 7 Mac mm K hine et 01 g

Remove the fixing screw{ from the machine. Place the pinsy of CS-GSP-1 x on the holesz of CS-TIDY-41 and tighten the fixing screw{ as shown in (fig. 24).

Gently tighten it manually by pushing from top. After making sure that there is no tightness or irregular connection, tighten the fixing screw{ with a Phillipshead screwdriver as shown in (fig.25).

Note: CS-GSP-1 is suitable to be used with the application of #5.5 and smaller size grommets.

12-2 GrommetSniper™ CS-GSP-2 I nstallation The GrommetSniper™ features colorful inch and metric markings and it requires no special tools for ease of adjustment.

The GrommetSniper™ CS-GSP-2 lets users precisely space grommets 3/4” to 3-1/2” (20 to 90 mm) from the edge of their substrate and uniformly locate the distance between grommets from 3-1/8” to 23-5/8” (78 to 600 mm).

ice or serv rate and t, ope read ual. star not until you rs man Do hine operato ld mac and so cou ry. erst und to do inju ous ure Fail in seri lt resu

nts ustme out rd adj gua carried n. be cia Finger only techni d uld sho qualifie by a

ce servi te or d opera d an al. start, you rea s manu til not Do ine un erator op mach rstand so could ry. unde e to do us inju Failur in serio result

ents stm adju ed out ard rri er gu be ca cian. Fing only techni ld shou qualified by a

Important Note: Lower die should be attached and fixed before the installation of CS-GSP-2. With use of #7.5 and bigger size dies, CS-GSP-2 is installed directly to the lower die. For #5.5 and smaller sizes, CS-GSP-2 should be mounted to the lower die holder. “Lower die holder” should be read as “Lower Die” in case it is used with #7.5 and bigger size dies in the following explanations. Carefully locate the CS-GSP-2 u on top of lower die holder  as shown in (fig. 26).

Note:CS-GSP-2 can be used with all sizes of grommets, especially recommended to be used with the application of #7.5 and bigger size grommets.

Gently tighten CS-GSP-2 to the lower die holder and make sure their surfaces are at the same level. Then securely fix the screwŽ with a Phillips-head screwdriver to secure the connection as shown in (fig. 27).

12. OPTIONAL ACCESORIES INSTALLATION ( CS-TIDY-41 )

12-3 GrommetSniper™ (optional) Y- Axis Alignment

ice serv e or d erat ad an ual. t, op u re man star yo ors not until at Do hine oper could . nd mac rsta do so injury unde re to rious ilu Fa lt in se resu

Pro Des duct www. crip code clips sh op Max tion .com : Wei . P : CS-T re Ser ght ssur Pne ID Yial e : Atta umat 41F Num B ch be : 8 Bar ing ic Gro r : 7 Mac mm K hine et 01 g

nts me t just d ou ad rd carrie ian. ua r g be chnic ge nly Fin ld o ied te lif ou sh qua a by

of your

Loosen the edge guide adjustment screwu

CS-GSP-1 or CS-GSP-2 manually.

Adjust the edge guidev to any dimension you want with the given limits through the to-and-fro rulerw and then tighten the screw manually.

12-4 GrommetSniper™ (optional) X- Axis Alignment

ice rv se or d l. e an ua at er ad an op u re s m

ce t, ar til yo at se or rvi d t st un er or ul . no ne op te co an ju d ry al. Do hi ta op nd era rea so d in nu ac do us m de sta rs rt, to l you rio ors ma t ti t un no un re se era Do Fa in ilu e lt d in op could ch ry. ma re rst su an do so inju de o un ure t rious il se Fa in ult res

ts men t just ou ad ed . ard rri an gu ca ci er ly be chni Fing ld on fied te ou i sh qual a by

12⅝" ~ 2" 32cm ~ 5cm

of your CS-GSP-1

Loosen the guide fixing boltsx

or CS-GSP-2 manually.

Adjust the grommet holdery position to required distance by reading the measurement on the rulerz and then tighten the appropriate guide fixing boltsx manually. Refer to the instruction manual of your GrommetSniper™ for further details.

12. OPTIONAL ACCESORIES INSTALLATION ( CS-TIDY-41 )

12-5 EyeleD ™ Pointer Installation

shop www.clips

: code : Product ion Descript sure : : Max. Pres Weight ber : Num al Seri

• 41FB CS-TIDY tic Grommet Pneuma g Machine Attachin 8 Bar 7 Kg 01101

Note: EyeleD ™ Pointer can be used with batteries or electricity adaptor. If you would like to use the EyeleD ™ Pointer with the adaptor to be connected to the electricity only, you may skip following steps. Just plug in one side of the adaptor to the electricity and the jack plug to the socket at the rear of the EyeleD ™ Pointer.

Note: Before proceeding this step, first clean the Remove the nutw with the tool comes with your surface of the machine from dust and oil that you wil machine. Poke the bracketv through the boltu and fix adhere the battery box to. it with the nutw . Install EyeleD™ Pointer to the bracketv with the screwsy . Note: You can install the EyeleD™ Pointer to the right of left side of the machine. Insert 2x AA size batteries by opening the battery box. But the manual start arm shall be in the opposite Remove the outer layer v of double sided adhesive. direction of EyeleD™ Pointer.

o p.c ho

Pro De duct www .clip scri co ssho pti de on p.co Ma : m We x. Pre : CS-T Pn ID Se ight ssu eu Y-4 re ria l N : Atta mati 1FB um c be : 8 Ba hing c Gro r : 7 r Ma mm K ch et 01 g ine

ss lip w.c ww

o sh

li w.c ww

Pro De duct www .clip scri co ssho pti de on p.co Ma : m We x. Pre : CS-T Pn ID Se ight ssu eu Y-4 re ria l N : Atta mati 1FB um c be : 8 Ba hing c Gro r : 7 r Ma mm Kg ch et ine

Locate the battery boxv to the pre cleaned areau Make sure the “on/off switch”u is set to “off” mode. and keep pushing it to the machine for around 15 Install the jack plugv coming from the battery box to seconds to securely adhere it. the socketw at the rear side of the EyeleD™ Pointer.

12. OPTIONAL ACCESORIES INSTALLATION ( CS-TIDY-41 )

12 -6 EyeleD ™ Pointer Adjustment

www.clipsshop .com

Product code Description : CS-TIDY-41FB : Pneumati c Grommet Max. Pressure Attaching Machine : 8 Bar Weight Serial Number : 7 Kg : 01101

Product code Description

ure : Max. Press : Weight ber : Serial Num

1FB CS-TIDY-4 Grommet Pneumatic ine Attaching Mach 8 Bar 7 Kg 01101

Switch the key on the battery box to “on” position. (If you are using the electricity adaptor, plug in the adaptor). Make sure light dot appears.

Make sure the bracket’s edgeu is in parallel to the machine body. (in certain cases you may rotate the position of EyeleD pointer from this bracket as well.) Loosen the wing boltsv by rotating them in the arrow direction. You can adjust the position of the light dot by rotating the EyeleD pointerw to the right or left in arrow direction as shown in (fig. 37).

The position of EyeleD’s light dotv should be adjusted per the thickness of your materialw . This position shifts from the die center lineu in a distancez depending on the top levelx of your materialw .

Locate your materialw on the top die. By rotating the position of the EyeleD pointer to the right or left, adjust the EyeleD pointer in a way that its lightv corresponds to the junctiony of the top levelx of you materialw and the die center lineu . Once it is adjusted, fix its positon by tightening the wing bolts.

12. OPTIONAL ACCESORIES INSTALLATION ( CS-TIDY-41 )

12-7 Mobile Stand Installation

ce servi ate or , oper and start you read ual. Do not ine until ators man mach d oper could rstan unde to do so injury. re us Failu in serio lt resu

nts ustme rd adj out gua carried n. Finger only be hnicia tec uld sho lified qua by a

ice serv ate or , oper and start you read ual. Do not until ators man hine mac d oper could rstan unde to do so injury. re us Failu in serio lt resu

nts ustme rd adj out gua carried n. Finger only be hnicia tec uld sho lified qua by a

Locate the machine on the mobile stand. First poke the Install the storage bins u to the holes v on the mobile boltsu through the washers  . Then poke them through unit. the machine and the mobile stand . Install the washerŽ and nut from the bottom manually and fix the nuts Note: Mobile Stand can be used with all versions of with a suitable wrench. Fit the hose part{ of the elbow fitting comes with the machine in the main air entrance~ of the machine. Note: Elbow fitting endz size is 1/4” (male).

ice serv ate or , oper and start you read manual. Do not until ators hine mac d oper could rstan so unde to do injury. re us Failu in serio lt resu

nts ustme rd adj out gua carried n. Finger only be hnicia uld d tec sho lifie qua by a

Locate the foot pedal u on the flap of the mobile unit Lock the brake lever v of the casters u with your Install the foot pedal by fixing it with the screws w . hand or feet by pushing downwards. Lock at least three casters to prevent the movement of the unit. Note: Foot pedal can be installed to the right of left side of the mobile unit. Note: Apart from the times you need to move the unit, keep the casters locked all times.

13. INSTALLATION OF VARIOUS DIE SETS ( CS-TIDY-41 )

13-1 Finger Guard Installation

vice or ser operate d and start, rea l. Do not e until you rs manua machin tand operato ld cou unders to do so injury. Failure serious in result

ustments guard adj ried out Finger car only be hnician. should lified tec by a qua

Depending on the die set you would like to use with your CS-TIDY-41, you may need to change the finger guard size. Refer to “Die Compatibility Guide” section and choose the required size of finger guard based on your grommet size accordingly die selection. The machine does not come with alternative sizes of finger guards so contact your dealer to purchase the required tools.

Manually tighten the overhangsu of the finger guard to the slotsv .

Note: If there is an existing finger guard on your machine, then follow the procedures in reverse order to remove the existing finger guard first.

vice or ser operate d and start, rea l. Do not e until you rs manua machin tand operato ld cou unders to do so injury. Failure serious in result

vice or ser operate d and start, rea l. Do not e until you rs manua machin tand operato ld cou unders to do so injury. Failure serious in result

ustments guard adj ried out Finger car only be hnician. should lified tec by a qua

ustments guard adj ried out Finger car only be hnician. should lified tec by a qua

First poke the washers{ through the boltsz , then Locate the manual start armx on to the overhangsy slightly tighten them manually with the wing nuts| . Pull of the finger guard. Poke the boltsw through the the knob} of the manual start arm through the channel, manual starting armx and the overhangsy of the and then securely fix the boltsz with the wing nuts| . finger guard. Note: You can install the manual start arm with its knob facing right or left.

13. INSTALLATION OF VARIOUS DIE SETS ( CS-TIDY-41 )

13-2 Upper Die Adaptor Installation

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Finger guard adjustments should only be carried out by a qualified technician.

Do no mach t start, unde ine un opera te or til Failu rstand you rea servi result re to do operator d an ce in se so co s ma d nual. rious uld injury .

Fing er shou guard ad ld ju by a only be stments ca qual ified rried ou tech nician t .

NOTE: The upper die adaptor is required to be removed or installed depending on the type of the die set you use Shut down your air source and unplug the air hose from with the machine. Please refer to Dies Compatibility the machine. In order to unplug the air hose from the Guide for detailed information. machine, push the blue part on the air entrance u to the machine direction and while doing that pull the air Locate the upper die adaptorx to the shaft centerw . hose v at arrow direction as shown in above (fig. 47).

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Finger guard adjustments should only be carried out by a qualified technician.

Finger guard adjustments should only be carried out by a qualified technician.

Install the upper die adaptory by rotating it in the arrow direction as shown in above (fig. 49).

Securely fix it with the wrenchz comes with the machine.Note: Be sure that the upper die adaptor is securely fixed to the shaft and the upper die is securely fixed to the die adaptor at all times. During a production run check that the upper die has not loosened from the die adaptor. Using the machine with a loose upper die can damage the threads of the die and the die adapter.

13. INSTALLATION OF VARIOUS DIE SETS ( CS-TIDY-41 )

13-3 Die Installation (For self-piercing grommets)

or service t, operate Do not star l you read and unti ual. machine operators man understand so could do Failure to ous injury. seri in lt resu

or service t, operate Do not star you read and until manual. machine operators understand so could do Failure to injury. us serio result in

tments ard adjus Finger gu be carried out only should hnician. alified tec by a qu

ments rd adjust Finger gua ried out y be car should onl d technician. lifie by a qua

Pull down the manual starting armw to access the upper Locate the upper dieu to the upper die holder/shaft die. Securely fix the upper diev to the upper die center* manually. holder/shaft manually. Note:Be sure that the upper die Note: *Most types of the die sets are installed to the upper die holder. Depending on the die type you use (i.e. adaptor is securely fixed to the shaft and the upper die is securely fixed to the die adaptor at all times. During a plastic grommet dies, the upper die can be installed to the shaft directly after removing of the upper die adaptor. production run check that the upper die has not Please refer to “Die Compatibility Guide” and “Installing loosened from the die adaptor. Using the machine with a loose upper die can damage the threads of the die and the upper die adaptor” sections for further reference. the die adapter.

or service t, operate Do not star you read and until manual. machine operators understand so could do Failure to injury. serious result in

or service t, operate Do not star you read and until manual. machine operators understand so could do Failure to injury. serious result in

ments rd adjust Finger gua ried out y be car should onl d technician. lifie by a qua

ents rd adjustm out Finger gua be carried should only d technician. lifie by a qua

Place the lower die bushx into the lower die holder by making sure its cut part faces machine’s rear part. Note: Lower die bushx is used on the installation of certain die types only. For many types of die sets (such as CS-TIDY specific die sets), you can skip this step. Please refer to “Die Compatibility Guide” section for further reference.

Depending on the type of die set you would like to install, insert the lower diey into the the die bush or into the lower die holder. Fix the lower die by tightening the screwz with a Philips head screwdriver.

13. INSTALLATION OF VARIOUS DIE SETS ( CS-TIDY-41 )

13-4 Large Size Die (for Curtain Eyelets) Installation

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Finger guard adjustments should only be carried out by a qualified technician.

Finger guard adjustments should only be carried out by a qualified technician.

Make sure there is no air in the system and the acrylic safety guard is the correct one to fit to large size die installation. Please refer to “Accessories Compatibility Guide” section for further information.

Once the acrylic safety guard blocks, pull the manual starting mechanism downwards to access the upper die u to securely fix it.

Attach the upper die u

to the upper die adaptor by manually rotating.

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Finger guard adjustments should only be carried out by a qualified technician.

Finger guard adjustments should only be carried out by a qualified technician.

In case there is lower die bushing installed in the Securely fix the set screw y comes with your die set lower die holderw , first loosen the fixing screwx and with the allen key z to stabilize the position of the remove the lower die bushing. Then, install the lower lower die. die into the lower die holderw .

14. STANDARD ADJUSTMENT ( CS-TIDY-41)

14.1 The Die Alignment

Precise alignment of die sets is crucial to obtain excellent grommet application results. Due to environmental conditions, transportation issues etc. factory alignment settings may change by time and it is recommended to check the alignment of the lower and upper die sets regularly, especially in case of die changes or a problem is observed on the grommet attachment.

Note: 1) Be sure that the die adapter is securely fixed to the shaft and the upper die is securely fixed to the die adapter at all times. During a production run check that the upper die has not loosened from the die adapter. Using the machine with a loose upper die can damage the threads of the die and the die adapter.

2. Before attaching the upper die, you may use an allen wrench to ensure the small set screw on the die is tightly secured.
3. When removing the upper die be careful not to remove or loosen the die adapter.
4. Do not disassemble the die. The small black Allen screw should not be loosened or the die will come apart. If pieces are lost or not put together in the correct order then the die will not work. If you notice that the Allen screw is loose then it should be tightened.

Do no mac t start, hin unde e un operat til Failu rstand you e or se re rv resu re to do operat ad an ice ors d lt in man serio so could ual. us inj ury.

Fing er shou guard ad ld ju by a only be stments ca qual ified rried ou tech nician t .

Shut down your air source and unplug the air hose from the machine. In order to unplug the air hose from the machine, push the blue part on the air entrance u to the machine direction and while doing that pull the air hose v at arrow direction as shown in (fig. 59).

e ic rv se or nd al. te d a nu era rea ma op u rs rt, l yo to sta nti pera ould . t u c ry no e o o ju o in d s in D ch tan do us a m ders to erio un ilure in s Fa ult s re

ts n e ut m o st d n. ju ie d r ia a ar nic c h rd a be ec t u g r ly d e n ie g o lif in ld a F ou qu sh a y b

or service t, operate Do not star l you read and unti manual. machine operators understand so could do Failure to ous injury. seri result in

ments rd adjust Finger gua ried out y be car should onl d technician. lifie by a qua

Insert the upper die w to the die adaptor/shaft by rotating manually or with a suitable wrench as shown in (fig. 60). Insert the lower die x into the lower die holder and secure its position by tightening the screw y with a screwdriver.

Loosen the fixing allen screws { located inside the lower die holder z with a suitable allen wrench | .

14. STANDARD ADJUSTMENT ( CS-TIDY-41)

Important note:

service rate or and start, ope Do not until you read nual. e machin d operators ma tan unders do so could to ry. Failure ious inju ser in result

In case the CS-TIDY-41 has not been used for a while or if it is the first use, it could be necessary to operate the machine a single time with pneumatic pressure in order to get rid of a possible oil jam in the machine, to let you pull the shaft manually to align the die set. Please remember that the operation of machine without grommet loading can damage the die set significantly. Therefore, either make this single time application while the die is not inserted or with grommet on a material unless there is a significant misalignment observed.

ts justmen guard ad d out Finger carrie only be should hnician. alified tec by a qu

Pull the manual start handle z downwards to access the shaft. Then manually pull down the shaft by holding from the upper die { .

or service start, operate and Do not until you read . e rs manual machin and operato underst do so could to injury. Failure serious result in

tments guard adjus d out Finger carrie only be should ied technician. by a qualif

e ic rv se or nd al. te d a nu era rea ma op u rs rt, l yo to ld ta ti ra u t s un pe co ry. no e o o ju o in nd s in D ch ta do us a m ders to erio un ilure in s Fa ult s re

ts en tm ut jus d o ad rie n. rd ar ia ua be c chnic g r ge only d te Fin uld lifie o a sh a qu by

Keep pulling the upper die w till it touches to the lower die x and visually observe their alignment. By moving the lower die holder y to left, right, front and back, adjust it to the appropriate location by making sure the upper and lower dies are perfectly aligned.

Securely fix the allen screws z located inside the lower die holder { with a suitable allen wrench | .

14. STANDARD ADJUSTMENT ( CS-TIDY-41)

14-2 Finger Guard Adjustment

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Finger guard adjustments should only be carried out by a qualified technician.

Finger guard adjustments should only be carried out by a qualified technician.

Important Note: Finger guard adjustment should not be set to higher than 7 mm.

Loosen the allen screwsz with an appropriate key. After making the air connection of the CS-TIDY-41, Push the valve{ to the rear side of the machine slightly. locate a pencilv which is not thicker than 7 mm on to Tighten the allen screwsz and repeat the test shown in the lower die holderu . Pull down the manual start (fig. 65). The machine should only work when the armx slowly. Once the acrylic safety guardw touches distance between the acrylic safety guard and lower the pencilv , the upper diey should not move down die is in 0-6 mm range. If the safety adjustments are (or very slowly move down). If it works in full speed, still not set, follow the procedures illustrated in (fig. 66). then you should apply the following procedures.

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Finger guard adjustments should only be carried out by a qualified technician.

Finger guard adjustments should only be carried out by a qualified technician.

It is not recommended to use the the machine with materials thicker than 6 mm, by removing the safety acrylic of the machine.

Pull down the manual start armx slowly. Though the acrylic safety guardw gets closer than 6 mm to the lower die holderu , if the lower diey does not move down, then follow the procedures illustrated in (fig. 68) after double checking the machine is connected to air source and there is pressurized air in the system.

Loosen the allen screwsz with an appropriate key in the arrow direction. Pull the valve{ to the front side of the machine. Securely tighten the allen screws. Repeat the safety controls illustrated in (fig. 65).

14. STANDARD ADJUSTMENT ( CS-TIDY-41)

14-3 Finger Guard Speed Adjustment

To decrease and increase the speed of the finger guard, rotate the speed adjustment buttonv clockwise and counter-clockwise respectively. The rabbit and turtle images there will guide you.

Loosen the speed adjustment fixing nutu by manually rotating in arrow direction.

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Finger guard adjustments should only be carried out by a qualified technician.

Notes on the finger guard speed adjustment: If you increase the speed of the finger guard too much, the acrylic guardw may hurt your hand in case of a crash.If you set the speed of the finger guard too low, the starting mechanism may not be able to generate the required force to press the valvex which starts the machine and eventually your machine may not start.

After the completion of the speed adjustment, tighten the speed adjustment fixing nuty by manually rotating it in arrow direction.

15. SHIFTING THE POSITION OF THE START BUTTON ( CS-TIDY-41 )

15-1 Shifting the Position of the Start Button (for CS-TIDY-41 B and CS-TIDY-41 FB)

Before Starting : Button shifting procedure needs certain time and skills. Do not attempt to do that before checking the entire chapter. Make sure you are eligible to apply the entire procedure.

The pneumatic pipes are needed to stay in a certain position when shifting the position of start button from left to right. By the time, the existing pipes may loose their flexibility and can not be used and need to be replaced.It is recommended that you have extra 4 mm inner diameter pipe before starting this operation.

or service t, operate Do not star you read and until manual. machine operators understand so could do Failure to injury. serious result in

Do no mac t start, hin unde e un operat til Failu rstand you e or se re rv resu re to do operat ad an ice ors d lt in man serio so could ual. us inj ury.

ments rd adjust Finger gua ried out y be car should onl d technician. lifie by a qua

Fing er shou guard ad ld ju by a only be stments ca qual ified rried ou tech nician t .

Shut down your air source and unplug the air hose from Remove the upper diew . the machine. In order to unplug the air hose from the machine, push the blue part on the air entrance u to the machine direction and while doing that pull the air hose v at arrow direction as shown in above (fig. 73).

15. SHIFTING THE POSITION OF THE START BUTTON ( CS-TIDY-41 )

e te or servic start, opera read and Do not al. until you machine operators manu understand do so could to injury. Failure serious result in

ents adjustm out guard carried Finger an. only be should lified technici by a qua

Remove the all four nutsu of the cylinder fixing bolts by using the wrenchv comes with the machine.

Remove the handlew and cylinder fixing boltsx by pulling up manually.

e or d erat ad an ual. t, op u re man star yo ors not until at Do hine oper could nd mac rsta do so injury. unde re to rious ilu se Fa lt in resu

nts me ut just o ad rried n. rd ua be ca nicia r g ge nly tech Fin uld o ied ho qualif y a

While pushing the blue partsy { of the valves in blue arrow direction, remove the pipesz | from start button box by pulling them in the orange arrow direction as shown in (fig. 77).

Turn down the machine.

While pushing the blue part} of the fitting in blue arrow direction, pull out the reducer~ in orange arrow direction and remove it from the machine as shown in (fig. 78).

15. SHIFTING THE POSITION OF THE START BUTTON ( CS-TIDY-41 )

ts en stm out u j d . ad ie rd carr ician ua r g ly be echn e t g n

Fin uld o lified

a o sh a qu by

ts men just out d a d uard rrie er g ly be ca nician. g n F d on tech d ul sho qualifie a by

Remove the washersv and the fixing screwsu of the Manually push the fittingw into the machine as shown valve with the allen key sent with the machine. in (fig. 80).

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Finger guard adjustments should only be carried out by a qualified technician.

Finger guard adjustments should only be carried out by a qualified technician.

Pull down the rollerx

of the valve manually as shown in the (fig. 81).

Remove the screwsy on the roller of the valve with a screwdriver and remove the roller mechanismz .

15. SHIFTING THE POSITION OF THE START BUTTON ( CS-TIDY-41 )

Fin ge sho r guar uld d by a only adjust qua be ca ment lifie rrie s d te d o chn ut icia n.

ts en tm t jus d ou ad rd carrie ian. ua r g be chnic ge ly Fin ld on fied te u ali o sh qu a by

Push the valve into the machine body in the arrow direction by pressing the pinu on it as shown in the (fig. 83). Note: This pinu has a built-in spring. While you are pushing it into the machine, you need to press this pinu .

While pulling the manual starting armv down, pull the pneumatic cylinderw out of the machine body in the arrow directions as shown in the (fig.84).

ts men t just ou ad ed . ard carri cian gu er ly be chni Fing ld on ed te ifi ou sh qual a by

B m m 1F m e co p. Y-4 Gro in ho ss ID tic ach clip S-T ma M

w : de : co ct n : du ptio Pro scri ure : ss : De r Pre be ax. t M eigh Num W rial Se

Remove the cylinderx with the hose connected valvey , by gently pulling them out of the machine body in the arrow direction as shown in the (fig.85).

C eu ing Pn ach Att ar B 8 g K 7 01

Insert the short pipez and the long pipe{ into the machine body.

15. SHIFTING THE POSITION OF THE START BUTTON ( CS-TIDY-41 )

Insert the short hoseu and long hosew to the upperv Do not completely take the hosesy from the machine and lowerx hole at the new side of the start button apart but lean and locate the parts of the hoses that respectively. Note: If you can not complete the entire procedure due remain inside the machine body to the sides as shown that the valve can pass to not being able to reinstall the machine, you may need in figure to create a spacez through. to replace the hoses prior to this step as described at the start of this chapter.

e rvic se or d te an l. ra ad anua pe , o ou re rs m tart l y to t s nti ra ld no e u ope cou . Do chin nd so jury in ta o ma ers to d ous d un re seri ilu Fa ult in s re

ce rvi se or d ate an al. er ad nu op re ma rt, you rs t sta til ato no un oper could y. Do chine and so ur inj ma rst to do us de un re serio ilu Fa lt in su re

ts en tm t jus d ou ad rd carrie ian. ua r g be chnic ge ly Fin ld on fied te u li o sh qua a by

ts men t just ou ad ed . ard carri cian gu er ly be chni Fing ld on ed te ifi ou sh qual a by

Insert the pneumatic cylinder{

and the hose connected valve| gently into the machine body.

While pulling the manual starting arm} down, insert the pneumatic cylinder~ into the machine body in the arrow directions as shown in the (fig. 90).

15. SHIFTING THE POSITION OF THE START BUTTON ( CS-TIDY-41 )

Do not start, operate or service machine until you read and understand operato rs manual. Failure to do so could result in serious injury.

Do m not ac un hine star Fai ders un t, op re lure tand til yo erat su e lt in to do oper u re or se so ator ad serv rio co s an ice us ul m d inju d anua ry. l.

Finger guard adjustm ents should only be carried out by a qualified technic ian.

Fing e sho r guard uld a by a only djustm qua be ca ents lifie rrie d te d ou chn t icia n.

Pull the valve out of the machine body in the arrow direction by pressing the pinu on it as shown in the (fig. 91). Note: This pinu has a built-in spring. While you are pulling it out of the machine, you need to press this pinu .

Pull the hosesv out of the machine and locate them where the short and the long hose stay up and down respectively as shown in (fig. 92).

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Finger guard adjustments should only be carried out by a qualified technician.

Finger guard adjustments should only be carried out by a qualified technician.

Install the roller mechanismx to the valve by fixing the screwsw with a screwdriver as shown in (fig. 93).

Push the roller y of the valve up manually in the arrow direction as shown in (fig. 94).

15. SHIFTING THE POSITION OF THE START BUTTON ( CS-TIDY-41 )

ts en tm out s u j ad ied . rd arr ian ua be c hnic g r ge nly tec

Fin uld o lified

a o sh a qu by

ents stm ut u j d o a ard rried r gu be ca ician. e g

Fin d only techn

d ul sho qualifie a by

Manually pull the fittingu out of the machine as shown in (fig. 95).

Poke the fixing screwsv through the washersw then fix them to the valve by using the allen screw sent with the machine as shown in (fig. 96).

Note: As the safety adjustments will be done after the completion of this procedure, leave the screws slightly loose.

clipsshop.c Product om Descript code : CS-T ion : Pne IDY-41FB uma Max. Pres Attachin tic Grommet Weight sure : 8 Bar g Machine Serial Number : 7 Kg : 0110

Poke the short hosex through the upper holey of the Poke the cylinder fixing bolts~ through the handle, start button box and plug it in to the valvez . Poke the start button box and the machine body as shown in long hose{ through the lower hole| of the start (fig. 98). button box and plug it in to the valve} .

15. SHIFTING THE POSITION OF THE START BUTTON ( CS-TIDY-41 )

or service , operate Do not start you read and until manual. machine d operators understan so could do Failure to injury. serious result in

www. Prod clips shop Desc uct code .com riptio n : CS : Pn -TIDY- Max . eum 41FB Wei Pressu gh re : Attach atic Gro Seria t 8 Ba ing Mac mmet l Nu hine mbe : 7 Kg r r : 0110

ents rd adjustm out Finger gua be carried should only d technician. lifie by a qua

Install the nutsu to the cylinder fixing screws and securely fix them with the wrenchv sent with the machine.

Install the upper diew and follow finger guard safety check procedures that you can find in the manual. DO NOT START USING THE MACHINE BEFORE REPEATING SAFETY CHECK.

Do no mac t star t, hi unde ne un operat til e Failu rstand you re or se rv op resu re to do erator ad and ice lt in s serio so coul manua us in d l. jury.

Install the 8 mm diameter hosex coming from your compressor to the main air entrancey of the machine. Refer to the relevant section of the manual to start operating your machine.

16. SPARE PART LIST ( CS-TIDY-41 )

A. Machine Body Parts( CS-TIDY-41 )

Product code Description

Max. Pressure Weight

: Serial Number : :

CS-TIDY-41FB

Pneumatic Grommet Attaching Machine 8 Bar

7 Kg 01101

Product code Descriptio n

: : Max. Press ure : Weight : Serial Numb er :

CS-TIDY-4

1FB Pneumatic Grommet Attaching Machine 8 Bar 7 Kg 01101

REF CODE QTY NO

REF CODE QTY NO

NAME OF PARTS

NAME OF PARTS

MACHINE BODY

START BUTTON BOX HANDLE BOLT, RHSSNBOLT 0.3125-18x4.5x1-S THREADED HEAD BOLT,0.3125-18x4.5x1-S SCREW, ISO 7045 - M5 x 16 - Z --- 16S WASHER, DIN 125 - A 5.3 NUT, ALCNUT 0.3125-18-S

• Not provided with CS-TIDY-41 F and CS-TIDY41 M versions.

2. Starting Mechanism Mechanical Parts ( CS-TIDY-41) «M & F & B & FB»

ents stm t adju ou ard carried n. er gu be nicia Fing ld only d tech shou qualifie a by

Finger guard adjustments should only be carried out by a qualified technician.

REF

CODE QTY

NO

027214 999003 490104 125043 #XX00G 403205 387130 765124 912508 135682 403204 054212 387129 298153 933520 220301 645055 002514

NAME OF PARTS

REF

CODE QTY

NO

NAME OF PARTS

BALL BEARING SLIDE

SPRING SCREW, ISO 7380 - M4 x 6 --- 6S WASHER, DIN 125 - A 4.3 #XX00 GROMMET NUT, ISO 4032 - M5 - D - C BOLT, ISO 4017 - M4 x 10-S START BRACKET SCREW, DIN 912 M5 x 8 --- 8S BALL BEARING SLIDE BRACKET NUT, ISO 4032 - M4 - W - S WING NUT, DIN 315-M4-GT-C-S BOLT, ISO 4017 - M4 x 12-S MANUEL STARTING ARM BOLT, ISO 4017 - M5 x 20-S KNOB FINGER GUARD BRACKET, "<#5.5" ACYRILIC GUARD <40mm>

B1. Ball Bearing Slide Mechanism ( CS-TIDY-41) «M & F & B & FB»

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

ents stm adju out ard rried r gu be ca cian.

Finge d only techni

l d shou qualifie by a

Finger guard adjustments should only be carried out by a qualified technician.

REF

CODE QTY

NO

027214 490104 125043 999003 #XX00G 403205 135682 912508

NAME OF PARTS

REF

CODE QTY

NO

NAME OF PARTS

BALL BEARING SLIDE

SCREW, ISO 7380 - M4 x 6 --- 6S WASHER, DIN 125 - A 4.3 SPRING #XX00 GROMMET NUT, ISO - 4032 - M5 - D - C BALL BEARING SLIDE BRACKET SCREW, DIN 912 M5 x 8 --- 8S

B2. Start Bracket ( CS-TIDY-41) «M & F & B & FB»

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

ents stm adju out ard rried r gu be ca cian.

Finge d only techni

l d shou qualifie by a

Finger guard adjustments should only be carried out by a qualified technician.

REF

CODE QTY

NO

NAME OF PARTS

REF

CODE QTY

NO

NAME OF PARTS

BOLT, ISO 4017 - M4 x 10-S START BRACKET BALL BEARING SLIDE BRACKET WASHER, DIN 125 - A 4.3 NUT, ISO 4032 - M4 - W - S

B3. Finger Guard & Manual Starting Arm ( CS-TIDY-41) «M & F & B & FB»

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

ents stm t adju ou ard carried n. er gu be nicia Fing ld only d tech shou qualifie a by

Finger guard adjustments should only be carried out by a qualified technician.

REF

CODE QTY

NO

NAME OF PARTS

REF

CODE QTY

NO

NAME OF PARTS

START BRACKET

WASHER, DIN 125 - A 4.3 WING NUT, DIN 315-M4-GT-C-S BOLT, ISO 4017 - M4 x 12-S BOLT, ISO 4017 - M5 x 20-S MANUEL STARTING ARM NUT, ISO - 4032 - M5 - D - C KNOB FINGER GUARD BRACKET, "<#5.5" ACYRILIC GUARD <40mm>

• Various sizes are available to be used with various dies.

3. Lower Die Holder Parts ( CS-TIDY-41) «M & F & B & FB»

ce rvi se or d te an al. era d nu op rea rt, you s ma tor t sta til no un opera uld Do chine d so co ry. an ma rst do us inju de to un e serio ilur Fa ult in res

ts tmen jus out d ad rried . guar ca ician ger ly be hn Fin ld on d tec fie shou quali a by

e rvic se e or and l. ua erat ad op u re man art, yo ors t st til at d no un oper ul Do hine nd so co jury. mac rsta do us in de to rio un lure se Fai lt in resu

ents stm t dju d ou rd a rrie . gua e ca ician ger ly b hn Fin ld on d tec ie u sho qualif a by

REF

CODE QTY

NO

NAME OF PARTS

REF

CODE QTY

NO

NAME OF PARTS

LOWER DIE HOLDER

SET SCREW, DIN 913 - M6 x 10-S DRAWER LOWER DIE BUSHING SCREW, ISO 7380 - M6 x 16 --- 16S SPRING WASHER, DIN 127 - A6 WASHER, DIN 125 - A 6.4 SCREW, ISO 7045 - M6 x 35 - Z --- 35S SCREW, ISO 7045 - M6 x 55 - Z --- 55S

4. Upper & Lower Die / Adaptors Parts ( CS-TIDY-41) «M & F & B & FB»

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

Finger guard adjustments should only be carried out by a qualified technician.

te or service Do not start, opera read and machine until you tors manual. understand opera could Failure to do so injury. result in serious

stments Finger guard adju ed out should only be carri nician. by a qualified tech

REF

CODE QTY

NO

347129 See P.14 See P.14 110202 See P.14 750655

NAME OF PARTS

REF

CODE QTY

NO

NAME OF PARTS

UPPER DIE ADAPTER

UPPER DIE LOWER DIE LOWER DIE BUSHING LOWER DIE SCREW, ISO 7045 - M6 x 55 - Z --- 55S

Please refer to the “Die Compatibility Guide” on page 14 for die selection.

5. Cylinder & Start Valve Parts ( CS-TIDY-41) «M & F & B & FB»

rvice or se d erate ad an al. nu rt, op re sta til you rs ma not Do ine un operato uld d ch ma rstan so co ury. do unde re to rious inj Failu lt in se su re

ts stmen t adju ard ed ou carri er gu Fing only be chnician. ld te shou alified qu by a

REF

CODE QTY

NO

REF

CODE QTY

NO

NAME OF PARTS

NAME OF PARTS

PNEUMATIC CYLINDER

HALF UNION STR. ADAPTOR, 3/8" to 6mm PNEUMATIC TUBE <6mm*140mm> HALF UNION STR. ADAPTOR, 1/4" to 6mm ROLLER LEVER VALVE BRONZE SILENCER, 1/4" MALE PARALLEL RUN TEE, 1/4" to 8mm PLUG IN REDUCER, <8mm to 4mm> BLANKING PLUG FOR PUSH-IN, <8mm> WASHER, DIN 125 - A 5.3 SCREW, ISO 7380 - M5 x 12 --- 12S

• Exists only on CS-TIDY41 M version.

6. Safety System and Speed Controller Pneumatic Parts ( CS-TIDY-41) «F & B & FB»

REF

CODE QTY

NO

REF

CODE QTY

NO

NAME OF PARTS

NAME OF PARTS

PNEUMATIC MINI CYLINDER

MALE ELBOW M5 to 4mm ONE TOUCH PNEUMATIC TUBE <4mm*140mm> NUT, ISO 4032 - M12 - D - S NUT, ISO 4032 - M4 - W - S HALF UNION STR. ADAPTOR, 1/8" to 4mm FLOW CONTROL VALVE, 1/8" (set) MALE ELBOW 1/8" to 4mm ONE TOUCH

7. Foot Pedal Parts ( CS-TIDY-41) « F »

Do mac not start unde hine , oper Failu rstan until ate you or resu re to d oper lt in do ator read serv serio so s and ice coul us d man injur ual. y.

Fin ge sho r gu uld by

ard a qu only adjus alif be car tm en ied tec ried ts hn ou icia t n.

REF

CODE QTY

NO

REF

CODE QTY

NO

NAME OF PARTS

NAME OF PARTS

FOOT PEDAL VALVE, 1/4" 5-2

AIRLINE PLUG FITTING, <1/4"> HALF U. STR. ADAPTOR,1/4" to 4mm(Blue) HALF U. STR. ADAPTOR, 1/4" to 4mm TWIN PNEUMATIC TUBE, 4mm*3m PLUG IN REDUCER, <8mm to 4mm> MALE ELBOW 1/8" to 4mm ONE TOUCH MALE PARALLEL RUN TEE, 1/4" to 8mm FLOW CONTROL VALVE, 1/8" (set)

8. Start Button Parts and Pneumatic Connections ( CS-TIDY-41) «B »

REF

CODE QTY

NO

REF

CODE QTY

NO

NAME OF PARTS

NAME OF PARTS

START BUTTON BOX

START BUTTON START BUTTON ASSY. MALE ELBOW 1/8" to 4 mm ONE TOUCH BUTTON VALVE HALF UNION STR. ADAPTOR, 1/8" to 4mm PNEUMATIC TUBE <4mm*400mm> PNEUMATIC TUBE <4mm*500mm> MALE PARALLEL RUN TEE, 1/4" to 8mm PLUG IN REDUCER, <8mm to 4mm>

I. Foot Pedal & Start Button Parts ( CS-TIDY-41) « FB »

REF

CODE QTY

NO

REF

CODE QTY

NO

NAME OF PARTS

NAME OF PARTS

START BUTTON ASSY. MALE ELBOW 1/8" to 4 mm ONE TOUCH HALF UNION STR. ADAPTOR, 1/8" to 4mm PNEUMATIC TUBE, <4mm*180mm> PNEUMATIC TUBE, <4mm*260mm> OR VALVE, 1/8" EQUAL "Y" PIECE <4mm> HALF U. STR. ADAPTOR,1/8" to 4mm(Blue) FLOW CONTROL VALVE, 1/8" PNEUMATIC TUBE, <4mm*160mm> MALE PARALLEL RUN TEE, 1/4" to 8mm PNEUMATIC TUBE, <4mm*150mm> PLUG IN REDUCER, <8mm to 4mm> TWIN PNEUMATIC TUBE, <4mm*3m> AIRLINE PLUG FITTING, <1/4"> HALF U. STR. ADAPTOR,1/4" to 4mm(Blue) HALF U. STR. ADAPTOR, 1/4" to 4mm FOOT PEDAL VALVE, 1/4" 5-2

J. Labels ( CS-TIDY-41 )

LABELS

NAME OF PARTS

SIZE (mm)

CODE

Model Plate

Label Logo & Caution

Label Caution

Label Warning

Magnet Label Drawer

Finger Guard Speed Label

Finger Guard Label

Product code Description

Max. Pressure : Weight : Serial Number :

CS-TIDY-41FB

Pneumatic Grommet Attaching Machine 8 Bar 7 Kg 01101

Finger guard adjustments should only be carried out by a qualified technician.

Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.

OVE T E M

SPART . H I

DANGER

17. MAINTENANCE ( CS-TIDY-41)

17-1 Cleaning the Machine

or d te an a ra d nu pe rea ma , o u rs art yo to t st ntil era uld no e u op co ry. Do chin tand o so inju a m ders to d ous ri un ilure se in a F lt su re

nts me t just d ou ad rd carrie ian. ua r g be chnic ge nly Fin ld o ied te lif ou sh qua a y b

www.clips shop

ice or serv operate and start, read Do not until you manual. rs machine and operato ld underst to do so cou ry. Failure serious inju in result

ustments guard adj Finger y be carried out . hould onl d technician lifie y a qua

Clean your CS-TIDY-41 at least once a week with air gun. You can keep cleaning the machine with a clean cloth. NOTE: Do not use solvents such as kerosene or thinner to clean the machine.

e ic rv se d l. or an ua te ad an era re m op ou tors rt, l y ra uld . ta nti pe co ry tsuoo inju no ine nd o s us d

o h

D ac rsta to rio

m de re se un ilu lt in Fa su re

ts en ut o .

stm ju ied n ad arr icia rd e c hn ua b tec r g nly ed e o fi

g li Fin ould qua h s a by

17-2 Lubrication of the Machine

CS-TIDY-41 should be properly lubricated at least once a month. If you are using your machine frequently you shall increase the frequency of the lubrication. Before lubrication, do not forget to remove the air connection from the machine and make sure there is no air remained in the machine.

Manually grease the main shaftu , finger guard mechanism shaftv and railsw with a drip feed lubricator as shown in (fig.104).

Lay the machine to its side. Insert 10 drops of ISO VGA 40 type oil to the main air entrance fitting of your machine as shown in (fig.105). After that, without changing the position of your machine, connect the air source to the machine and operate it at least 3 times with all available starting options (manual start arm, button, foot pedal) of your CS-TIDY-41.

18. VARIOUS MALFUNCTIONS AND TROUBLESHOOTING TIPS

• Please check the following points before calling for repairs or service.
• If the following remedies do not fix the problem, disconnect the air hoses from the air supply before carrying out inspection, adjustment and repair of any parts which use the pneumatic equipment, and consult a qualified technician or the place of purchase.

Items with a “ * ” in the “Reference” column should only be checked by a qualified technician.

Problem I can’t install the lower die

I can’t install the upper die

The lower and the upper die do not exactly match each other. I can’t start the machine.

There is damage on my material after the grommet application. Machine bends abnormally. Applied grommet is deformed.

The grommet does not stay on the upper die.

The grommet does not pierce the material.

The grommet does not properly attach to the material. The grommet tears after application.

I can’t install the GrommetSniper through the designated holes. There is a mechanical jam. The manual starting mechanism does not move down smoothly. Without my material the machine works but it does not work when I place my material.

The machine’s finger guard speed is too high/ too low. There is air leakage when it is not being operated.

Possible Reason Die bushing might be blocking. Upper die might be blocking. Upper die adaptor might be blocking. Lower die might be blocking. There could be a problem on the die alignment.

Solution Remove the die bushing and try again. First remove the upper die and try again. Remove the upper die adaptor and try again.

There could be no air in the system.

Make sure your compressor is running and check the connection between the compressor and the machine. Adjust the speed of the finger guard

The finger guard speed might be set too low. Finger guard mechanism starting level might be wrong. Working pressure might not be correct. There could be too much pressure in the system.

Frist remove the lower die and try again. Align the die sets.

Reference P. 17 P. 29 P. 28

Make sure your air source generates 4-6 bars air pressure. Reduce the air pressure level in the system.

There could be a problem on the die alignment. You may be using an incorrect die set. Your die could be worn- out or damaged. There could be a small problem on the die set. You might not be using original ClipsShop grommets The air pressure level in the system could be too low. Your die could be worn- out or damaged. Your material’s features could be unsuitable to be used with self-piercing grommets.(too thick, too rigid, extraordinary type) The air pressure level in the system could be too low.

Align the die sets.

Increase the pressure level by not exceeding 7 bars.

Your die could be worn- out or damaged. There could be a problem on the die alignment. GrommetSniper fixing screw might be blocking it.

Check your die set and replace if required.

Align the die sets.

First remove this screw. After installing the GrommetSniper, use this screw to fix its position.

There could be a jam on the rails or mechanism inside.

Clean and grease the mechanism and the rails.

Check your die set and replace if required.

Use original ClipsShop grommets.

Make sure the pressure level in your system is at least 5 bars. Check your die set and replace if required.

You can purchase piercer dies and make the holes prior the grommet application.

Check the installation of these rails and mechanism.

Finger guard mechanism starting level might be wrong. The thickness of your material is over the accepted safe thickness level of the machine. The finger guard speed might be set too high/ too low. The connection of the pipes or fittings might have loosened. The connection of the pipes or fittings might have been wornout.

Removing the safety system is strictly not recommended.

Adjust the speed of the finger guard

Check and securely fix the pipes/fittings.

19. INDEX ( CS-TIDY-41)

CODE REF NO

PCS

CODE REF NO

PCS

CODE REF NO

PCS

CODE REF NO

PCS

GO KLÝPS TEKSTÝL VE MAKÝNA

SAN. DIÞ TÝC. LTD. ÞTÝ.

SEYRANTEPE MAH.ALTINAY CAD. NO.43/7

KAÐITHANE - ÝSTANBUL / TÜRKÝYE Tel: +90 212 294 2002 Faks: +90 212 294 2003 web: http://www.clipsshop.com e-mail: info@clipsshop.com

EC Declaration of Conformity

AT Uygunluk Beyaný

The undersigned Company declares under its sole responsibility that the item of machinery specified below satisfies the essential requirements of the EC Machinery Safety Directive which is apply to it. The item of machinery identified below has been subject to internal manufacturing checks assessment by CLIPSSHOP.

Aþaðýda tanýmlanmýþ olan makine için 2006/42/AT Makina Emniyeti Yönetmeliðinin temel gerekliliklerini yerine getirildiðini ve sorumluluðun alýnmýþ olunduðunu beyan ederiz. Aþaðýda tanýmlanan makinalarýn iç üretim kontrolü CLIPSSHOP tarafýndan kontrol edilmektedir.

PNEUMATIC GROMMET ATTACHING MACHINE

PNÖMATÝK KUÞGÖZÜ ÇAKMA MAKÝNESÝ

Tip-Model CS-TIDY Serileri

Name and address of the person authorised to compile the technical construction file

Teknik dosyayý hazýrlamakla yetkili olan kiþinin adý ve adresi

ONUR BARAN ÖZGEN

SEYRANTEPE MAH.ALTINAY CAD. NO.43/7 KAÐITHANE - ÝSTANBUL – TR

ONUR BARAN ÖZGEN

SEYRANTEPE MAH.ALTINAY CAD. NO.43/7 KAÐITHANE - ÝSTANBUL – TR

Serial Number ……………………………….

Seri No ……………………………….

Applicable EU Directives 2006/42/EC Machinery Safety Directive

Uygulanan AB Yönetmelikleri 2006/42/AT Makine Emniyeti Yönetmeliði

Applicable Standards Uygulanan Standartlar EN ISO 12100:2010; EN ISO 4414:2010; EN EN ISO 12100:2010; EN ISO 4414:2010; EN 349:1993+A1:2008;EN ISO 13857:2008 349:1993+A1:2008; EN ISO 13857:2008

ON BEHALF OF MANUFACTURER - ÝMALATÇI ADINA

: ONUR BARAN ÖZGEN

: 08.01.2016 / Ýstanbul – TÜRKÝYE

Signature-Stamp (Ýmza-Kaþe) :

BASIC OPERATION MANUAL INSTRUCTION MANUAL PARTS BOOK

Go Klips Tekstil ve Makine San. Dýs Tic. Ltd. Sti.

34417 Seyrantepe mah. Altinay cad. No:43/7 KAGITHANE / ISTANBUL /TURKEY. Phone: +90 212 294 2002

© 2016 Go Klips Tekstil, Ltd. All Rights Reserved. This is the original instructions.