Please read this manual before using the machine. Please keep this manual within easy reach for quick reference.
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GER
DAN
Page 1 of 50
Notes for using this book
Safety Instructions............................................................. 3 Notes On Safety................................................................ 4 Warning Labels.................................................................. 7
11-3. GrommetSniper™ Y-axis alignment....................... 21 11-4. GrommetSniper™ X-axis alignment....................... 21 11-5. EyeleD™ Pointer Installation................................. 22 11-6. EyeleD™ Pointer Adjustment................................. 23 11-7. Mobile Cart Installation........................................... 24 11-8. FRL Unit Installation............................................. 25
12. INSTALLATION OF VARIOUS DIE SETS....... 26 12-1. Finger Guard Installation................................ 26 12-2. Upper Die Adaptor Installation...................... 27 12-3. Die Installation (for self-piercing grommets) ..... 28 12-4. Large Size Die (for curtain eyelets) Installation ... 29
13. STANDARD ADJUSTMENT............................ 30 13-1. The Die Alignment......................................... 30 13-2. Finger Guard Adjustment............................... 32 13-3. Finger Guard Speed Adjustment................... 33
14. UPPER DIE ADAPTOR ADJUSTMENT........... 34
15. SPARE PART LIST.......................................... 35
A. Machine body..................................................... 35
B. Starting Mechanism Mechanical Parts............... 36 B1. Ball Bearing Slide.......................................... 37 B2. Start Bracket................................................. 38 B3. Finger Guard................................................. 39
C. Lower Die Holder............................................... 40
D. Upper & Lower Die / Adaptors........................... 41
E. Cylinder & Start Valve........................................ 42
F. Speed Controller & Safety System Cylinder....... 43
G. Foot Pedal CS-TIDY-51 «F».............................. 44
H. Labels................................................................ 45
16. MAINTENANCE............................................... 46 16-1. Cleaning the Machine.................................... 46 16-2. Lubrication of the Machine............................. 46
17. TROUBLESHOOTING..................................... 47
18. INDEX............................................................... 48 EC Declaration of Conformity................................. 49
Page 2 of 50
Thank you very much for buying ClipsShop Pneumatic CS-TIDY-51 grommet attaching machine.
Before using your new machine, please read the safety instructions below and the explanations given in the instruction manual.
With pneumatic machines, it is normal to carry out work while positioned directly in front of moving parts such as upper and lower die take-up lever, and consequently there is always a danger of injury that can be caused by these parts.
Follow the instructions from training person and instructors regarding safe and correct operation before operating the machine so that you will know how to use it correctly.
[1] Safety indications and their meanings
This instruction manual and the indications and symbols that are used on the machine itself are provided in order to ensure safe operation of this machine and to prevent accident and injury to yourself or other people.
The meanings of these indications and symbols are given below.
The instructions which follow this term indicate situations where failure to follow
DANGER the instructions will almost certainly result in death or severe injury.
The instructions which follow this term indicate situations where failure to follow the instructions may result in physical damage to equipment and surroundings or result in problems with equipment operation.
The instructions which follow this term indicate situations where failure to follow the instructions could cause injury when using the machine or physical damage to equipment and surroundings.
................ This symbol (Δ) indicates something that you should be careful of. The picture inside the triangle indicates the nature of the caution that must be taken. (For example, the symbol at left means “beware of injury”).
................ This symbol (
) indicates something that you must not do.
Page 3 of 50
[2]. Notes on safety
Before uninstalling CS-TIDY-51 machine parts, make sure to disconnect the air hoses from the air supply. The parts underneath the cover may move with air pressure and severe injury may result.
Compressor outlet pressure must be regulated so as to NEVER exceed the maximum pressure rating 7 bars (101 PSI) of CS-TIDY-51. This may cause damage on the machine or serious injury.
The ambient temperature should be within the range of 5°C to 35°C during use. Temperatures which are lower or higher than this may cause problems with correct operation.
The relative humidity should be within the range of 45% to 85% during use and no deformation should occur in any devices. Excessively dry or humid environments and deformation may cause problems with correct operation.
Machine installation should only be carried out by a qualified technician.
Do not connect the air until installation is complete. If the start button, the manual start plate or the foot pedal is pressed by mistake, the CS-TIDY-51 machine might start operating and it could result with injury.
Use a table with a height of 84 cm or less. If the table is too high, the machine head may become unbalanced and fall down, and serious injury or damage to the machine may result.
If using a work table which has casters (i.e."CS-TIDY-W"), the casters should be secured in such a way so that they cannot move.
Be sure to wear protective goggles and gloves when handling the lubricating oil and grease so that they do not get into your eyes or onto your skin. If the oil and grease get into your eyes or onto your skin, inflammation can result. Furthermore, do not drink or eat the lubricating oil or grease. They may cause diarrhea or vomiting. Keep the oil out of the reach of children.
Page 4 of 50
The pneumatic delivery capability of your air compressor should be sufficient to foster CS-TIDY-51 machine's total air consumption. Insufficient pneumatic delivery capability may cause problems with correct operation.
The CS-TIDY-51 machine should only be used by operators who have received the necessary training in safe use beforehand.
The CS-TIDY-51 machine should not be used for any applications other than its purpose.
Disconnect the air hoses from the air supply at the following times. the CS-TIDY-51 machine might start operating and injury could result.
Attach all safety devices before using the CS-TIDY-51 machine. If the machine is used without these devices attached, injury may result.
Do not touch any of the moving parts or press any objects against the machine during operation, as this may result in personal injury or damage to the machine.
If an error occurs in machine operation, or if abnormal noises are noticed immediately disconnect the air hose from the air supply. Then contact your nearest ClipsShop dealer or a qualified technician.
If the machine develops a problem, contact your nearest ClipsShop dealer or a qualified technician.
M ake sure to disconnect the air hose from the air supply, before carrying out cleaning.
If the start button, the manual start plate or the foot pedal is pressed by mistake, the CS-TIDY-51 machine might start operating and injury could result.
Be sure to wear protective goggles and gloves when handling the lubricating oil and grease so that they do not get into your eyes or onto your skin. If the oil and grease get into your eyes or onto your skin, inflammation can result. Furthermore, do not drink or eat the lubricating oil or grease. They may cause diarrhea or vomiting. Keep the oil out of the reach of children.
Page 5 of 50
Maintenance and inspection of the CS-TIDY-51 machine should only be carried out by a qualified technician.
Disconnect the air hose from the air supply before carrying out the following operations. If the start button, the manual start plate or the foot pedal is pressed by mistake, the CS-TIDY-51 machine might start operating and could result with injury.
Disconnect the air hose from the air supply during adjustment or repair of any parts.
In case air connection is needed to be left on when carrying out some adjustments, be extremely careful to observe all safety precautions.
When replacing parts and installing optional accessories be sure to use only genuine ClipsShop parts. ClipsShop will not be held responsible for any accidents or problems resulting from the use of non-genuine parts.
If any safety devices have been removed, be absolutely sure to re-install them to their original positions and check that they operate correctly before using the machine.
To prevent accidents and problems, do not modify the machine yourself. ClipsShop will not be held responsible for any accidents or problems resulting from modifications made to the machine.
Do not allow any liquids to get onto this CS-TIDY-51 machine, otherwise this would prevent seamless operation. If any liquid gets inside the CS-TIDY-51 machine disconnect the air hoses from the air supply and then thoroughly clean and lubricate the machine to prevent oxidation. If an error occurs in machine operation, or if abnormal noises are noticed, contact the place of purchase or a qualified technician.
Page 6 of 50
The following warning labels appear on the CS-TIDY-51 machine. Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or are difficult to read, please contact your nearest ClipsShop dealer.
moving parts may cause injury.
Finger guard adjustments should only be carried out by a qualified technician.
OVE T
SPART . H I
Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.
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DANG
Page 7 of 50
REF
NO
REF
NO
FOOT PEDAL ASSEMBLY. HANDLE REDUCER,G1/4"BSSP male-1/4"NPTfemale LOWER DIE BUSHING WRENCH <15mm - 24mm> WRENCH <1/2" - 24mm> SCREW, ISO 7045 - M5 x 16 - Z --- 16S WASHER, DIN 125 - A 5.3 SCREW, ISO 7045 - M6 x 60 - Z --- 60S NUT, ISO 4032 - M6 - W - S WASHER, DIN 125 - A 6.4 (18mm) WASHER, DIN 125 - A 6.4 ALLEN KEY SIZE 5 mm ALLEN KEY SIZE 4 mm ALLEN KEY SIZE 3 mm
Page 8 of 50
CS-TIDY-51 with optional Mobile Cart Accessory (CS-TIDY-W)
CS-TIDY-51 with optional Adjustable Table Accessory (CS-TIDY-T)
REF CODE QTY NO
REF CODE QTY NO
BODY CYLINDER MANUAL START KNOB FINGER GUARD DRAWER EYELED POINTER (Optional) FINGER GUARD SPEED CONTROLLER
FOOT PEDAL ASSY. MOBILE CART (Optional) STORAGE BIN CASTERS ACCESSORY CASE ADJUSTABLE TABLE (Optional)
Page 9 of 50
The ClipsShop CS-TIDY-51 is portable pneumatic grommet attaching machine which offers a safe and efficient way to fasten grommets to banners, tarpaulins, flags, truck covers, awnings, industrial fabrics, signs, posters and more.
Keeps your working place TIDY. Special self-cleaning dies are available in popular sizes specific to the CS-TIDY-51. When used with those specific dies, the slugs are accumulated into the built –in drawer. No more hassles to clean the slugs.
Compatible with the ClipsShop EyeleD Pointer™ Accessory New Generation LED version of the traditional Laser Pointers in order to show the operator the exact attaching point. (EyeleD Pointer accessory works with either battery or electricity)
Compatible with the ClipsShop GrommetSniper™ / Large GrommetSniper™Accessory Alignment Fixture for consistent placement of grommets.
State of the art Mobile Cart option. Designed for users work to easly move the machine arround the job. Extra low height and weight to ease working on large and heavy substrates. Containers to place the grommets and washers.
Interchangeable dies. Along with its special dies, ClipsShop self-piercing dies up to size #12 are compatible with the CS-TIDY-51 machine
Adjustable Table option. CS-TIDY-51-T is way more than just furniture to put your TIDY machine on. It fits to the ergonomic requirements of the user and designed to accommodate different physical dimensions and the requirements of the grommet attachment needs for various projects.
IMPORTANT NOTICE: Your CS-TIDY-51 machine is a pneumatic machine and it needs compressed air coming from compressor.
Air leaving a compressor is hot, dirty, and wet,which can damage and shorten the life of downstream equipment, such as valves and cylinders. Before air can be used it needs to be filtered, regulated and lubricated.
CS-TIDY machines do not come with built-in Filter-Regulator-Lubricator (FRL). If you do not have an existing system that lets your CS-TIDY machine getting filtered, regulated and lubricated air, CS-TIDY-FRL accessory installation is necessary and highly recommended to increase the life span of your CS-TIDY series machine.
Pneumatic grommet attaching machine
Attaching grommets on different substrates such as curtains,tarpaulins etc.
Manual grommet & washer feed
Thickness sensitive moveable finger guard
8 mm dia. direct hose /1/4" BSPP / 1/4“ NPT (female end on machine)
4 - 6 Bar / 58-87 PSI
2.25 NL/cycle (@ 5 Bar - 73 PSI working pressure)
8 Bar / 120 PSI - 1.8L / 0.5gal. /cycle
1" / 25 mm
3" / 78 mm (From shaft end to lower die bushing plate top.)
4" / 100 mm (from eyelet center)
8.4kN / 860 kgf / 1895 lbf (@ 6 Bar - 87 PSI working pressure)
CS-TIDY-51 / 22 lbs - 10kg
EyeleD Pointer , GrommetSniper, Large GrommetSniper Mobile Cart, Adjustable Table, FRL(Filter-Regulator-Lubricator) accessory
Page 10 of 50
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ents adjustm ut guard rried o Finger ly be ca ician. n o ld u n sho tech alified by a qu
16 mm 41/64ʺ
100 mm
50 mm 1-31/32ʺ
60 mm / 2-3/8ʺ
80 mm / 3-5/32ʺ
(*) 25 mm 1ʺ
240 mm / 9-7/16ʺ
www .clip
285 mm / 11-7/32ʺ
245 mm
220 mm 8-21/32ʺ
120 mm 4-23/32ʺ
All dimensions are milimeters. (*) Cylinder stroke. A: Cylinder shaft thread size (M18x2.5mm) B: Upper die adapter thread size (¼ʺ-20 UNC)
Page 11 of 50
All dimensions are milimeters.
Page 12 of 50
Relevant Part
Die Type
CS-TIDY Specific Die Sets
#XX00
#X00
#00
#2
#1
#0
#3
#4
#5
#5.5
Not Not Not Not Not Not Not Applicable Applicable Applicable Applicable Applicable Applicable Applicable
Not Applicable
CSDIE CSDIE CSDIE CSDIE CSDIE CSDIE 3T41PSS #1SS TIDY #2SS TIDY #3SS TIDY #4SS TIDY #5SS TIDY #5.5SS TIDY
Plastic Grommet Die
Not Applicable
#8.5PA
Not Applicable
#7.5PA
#12PA
Not Applicable
Page 13 of 50
#XX00
#X00
#00
#4
#5
#5.5
Not Applicable
#7.5PA
#8.5PA
Not Applicable
Optional Accessory / “Mobile Cart” For CS-TIDY Series
#3
#2
#1
#12PA
Not Applicable
#0
ClipsShop Standard Self-Piercing and Piercer Die Sets
CSDIE CSDIE CSDIE CSDIE CSDIE CSDIE 3T41PSS #1SS TIDY #2SS TIDY #3SS TIDY #4SS TIDY #5SS TIDY #5.5SS TIDY
CS-TIDY Specific Die Sets
Other Accessories ( CS-TIDY-51 )
Relevant Accessories
Die Type
Plastic Grommet Die
Page 14 of 50
Machine installation should only be carried out by a qualified technician.
Do not connect the air hose until the installation is completed. If any starting device is pressed by mistake, the CS-TIDY-51 machine might start operating and could result with injury.
Use a table with a height of 84 cm or less. If the table is too high the machine head may become unbalanced and fall down, and serious injury or damage to the machine may result.
If using a work table which has casters, the casters should be secured in such a way so that they cannot move.
Be sure to wear protective goggles and gloves when handling the lubricating oil and grease so that they do not get into your eyes or onto your skin. If the oil and grease get into your eyes or onto your skin, inflammation can result. Furthermore, do not drink or eat the lubricating oil or grease. They may cause diarrhea or vomiting. Keep the oil out of the reach of children.
8-2. Installation to the Adjustable Table Accessory
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Poke the boltsu through the washersv then the hole of the handlew and fix them to the bolts with threaded headx by using a screwdriver as shown in (fig. 1).
Firstly insert screwsu to the washersv from CS-TIDY then through the head spool platesw. Attach screwsu to the washersx and nutsy. Tighten the nutsy with wrenchz for fixing. Please refer to the instruction manual of Adj. Table Accessory for further instructions.
Page 15 of 50
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Important Note: 1) Be sure that the upper die adaptor is securely fixed to the shaft and the upper die is securely fixed to the die adaptor at all times. During a production run check that the upper die has not loosened from the die adaptor. Using the machine with a loose upper die can damage the threads of the die and the die adapter.
Make sure there is no air in the system. Attach the upper dieu to the upper die adaptor by manually rotating. Once the acrylic safety guard blocks, pull the manual starting mechanism downwards to access the upper dieu to securely fix it. Attach the lower die to the lower die holder and securely fix the screw to stabilize the position of the lower die (fig. 3). Note: The die installation procedures may change depending on the type of die set you would like to use. i.e. In case of the need of the regular die installation, before locating the lower die, first attach the lower die bushŽ to the lower die holder. Please refer to the “Die and Accessories Compatibility Guide”and “Die Installation” sections for further information about the installation necessities of different type dies.
8-4. Adjustment of the Manual Starting Arm
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In order to avoid any damage during transportation, the manual starting arm of the machine is set to tightest positon in factory settings. This arm is needed to be extended by the user for proper use. Loosen the wing nutsu manually. Pull the manual starting arm in the arrow direction and adjust the length of it. Then securely fix the wing nutsu manually as shown in (fig. 4).
Note: You can shift the position of the manual starting arm to the right or to the left of the machine if required.
Page 16 of 50
8-5 Foot Pedal Installation
code : Product : Description re : Max. Pressu : Weight r : Serial Numbe
CS-TIDY-51 Grommet Pneumatic Machine Attaching 7 Bar 10 Kg 01101
To avoid any damage during transportation, foot pedal is packed unassembled in the factory and needs to be installed by the user. Install the blueu and blackŽ hose to the blue and black fittings respectively by manually fitting in tightly as shown in (fig. 5).
Air compressor recommendation: The air compressor selection to use with the CS-TIDY-51 widely depends on the usage frequency of the machine. Though, as a minimum, any size/power compressor which has an ability to generate 8 bars (120 PSI) is adequate to foster the machine, if you are applying large quantities of eyelets per day, it is highly recommended to foster the machine with large size / high power air compressor. The larger/powerful , the better.
8-6 Air Hose Installation
Alternatively, you can remove the 8 mm quick connect Plug in the 8 mm diameter hose coming from your compressor to the fittingu of CS-TIDY-51. Turn on your adaptor from your machine by using a suitable wrench. Then you can connect your hose that has air source and check the pressure in the system is G1/4” BSPP male adaptor to the G1/4” BSPP female averagely 6 bars. Afterwards, check if any air leakage adaptor partw of the elbow adaptor. exists.
As a third alternative, you can install 1/4” NPT adaptory that comes with the machine.This adaptor’s male part is G1/4” BSSP to fit to elbow adaptor and female part is 1/4” NPT. Afterwards, you can connect your hose that has 1/4” NPT male end to the adaptor.
FITTING INFORMATION: Correct fittings usage in terms of thread size is important while making the air connection between your hose and the machine. Generally speaking, in US and Canada, NPT type threads and in the rest of the world BSP type threads are popular. NPT/NPS and BSP threads are not compatible due to the differences in their thread forms, and not just the fact that most sizes have a different pitch. The threads pattern used in your CS-TIDY series machine is BSPP but 1/4 “ NPT adaptor is also provided for your needs. Please make sure to use correct thread adaptors to prevent air leakage.
Page 17 of 50
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The machine should not be operated before checking As shown in the (fig. 9), gently pull down the manual the proper working of the safety guard. For testing, a test starter armu. If the machine does not work when the material thinner than your finger(i.e. pencil)shall be used clear acrylic cover touches your test material, you can Locate your test material (acting as your finger) as safely start using your machine. IF NOT, YOU SHALL shown in the(fig.8) Note: Do not use a rigid test material FOLLOW THE PROCEDURES DESCRIBED UNDER such as screwdriver located in the middle of the die set THE TITLE “CS-TIDY-51 Finger Guard Adjustment” during your safety check. You may damage the die set.
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Center and place the washer on the lower die.
by hand.
Page 18 of 50
10-3 Placing the material with optional GrommetSniper™ 10-4 Aligning the material with optional GrommetSniper™
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Lean your material’s edge to the edge guidew. Attach the first grommet. Poke this grommet through the grommet holderv. Recline your material to the edge guide by sliding it as shown in the figure in arrow direction. Repeat these steps on the subsequent grommetsu you will attach.
Appearance after alignment (fig.13).
(CSGSP-1 and CSGSP-2) for further instructions.
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As shown in figure manually pull down the manual starting arm to operate the machine CS-TIDY-51
Note: Keep pulling the manual starting arm long enough to securely fix the grommet. Once you release the arm, it will stop immediately.
After keep pulling down/pressing the relevant starting mechanism long enough (1-2 seconds) to securely apply the grommet, you can release the starting Note: Keep pressing the pedal long enough to securely mechanism and take out your material. You can repeat the procedure for the next grommet and fix the grommet. Once you release the pedal, it will washer application after you feed the machine with stop immediately. grommet and washer.
As shown in figure press the pedal with your foot to operate the machine CS-TIDY-51.
Page 19 of 50
11-1 GrommetSniper™ CSGSP-1 Installation The GrommetSniper™ is an alignment fixture for ClipsShop™ machines that assures the precise alignment and spacing of grommets. There are two versions of this accessory. CSGSP-1 and CSGSP-2.
The GrommetSniper™ CSGSP-1 lets users precisely space grommets 5/8” to 3” (15 to 80 mm) from the edge of their substrate and uniformly locate the distance between grommets from 2-1/2” to 24” (55 to 600 mm).
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Remove the fixing screw{ from the machine. Place the pinsy of CSGSP-1x on the holesz of CS-TIDY-51 and tighten the fixing screw{ as shown in (fig. 17).
Gently tighten it manually by pushing from top. After making sure that there is no tightness or irregular connection, tighten the fixing screw{ with a Phillips-head screwdriver as shown in (fig.17).
Note: CSGSP-1 is suitable to be used with the application of #5.5 and smaller size grommets.
11-2 Large GrommetSniper™ CSGSP-2 Installation The GrommetSniper™ features colorful inch and metric markings and it requires no special tools for ease of adjustment.
The Large GrommetSniper™ CSGSP-2 lets users precisely space grommets 3/4” to 3-1/2” (20 to 90 mm) from the edge of their substrate and uniformly locate the distance between grommets from 3-1/8” to 23-5/8” (78 to 600 mm).
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Important Note: Lower die should be attached and fixed before the installation of CSGSP-2. With use of #7.5 and bigger size dies, CSGSP-2 is installed directly to the lower die. For #5.5 and smaller sizes, CSGSP-2 should be mounted to the lower die holder. “Lower die holder” should be read as “Lower Die” in case it is used with #7.5 and bigger size dies in the following explanations. Carefully locate the CSGSP-2 u on top of lower die holder as shown in (fig. 18).
Note:CSGSP-2 can be used with all sizes of grommets, especially recommended to be used with the application of #7.5 and bigger size grommets.
Gently tighten CSGSP-2 to the lower die holder and make sure their surfaces are at the same level. Then securely fix the screwŽ with a Phillips-head screwdriver to secure the connection as shown in (fig. 19).
Page 20 of 50
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CSGSP-1 or CSGSP-2 manually.
Adjust the edge guidev to any dimension you want with the given limits through the to-and-fro rulerw and then tighten the screw manually.
ice rv se or d l. e an ua an
at er ad op re m t, u s ar til yo ator d t st un er ul . no ne op co jury Do hi tand so in ac do us m ders to rio un ilure in se Fa lt su re
ts men t just ou ad ed . ard rri an gu ca ci er ly be chni Fing ld on fied te ou i sh qual a by
12⅝" ~ 2" 32cm ~ 5cm
or CSGSP-2 manually.
Adjust the grommet holdery position to required distance by reading the measurement on the rulerz and then tighten the appropriate guide fixing boltsx manually. Refer to the instruction manual of your GrommetSniper™ for further details.
Page 21 of 50
11-5 EyeleD™ Pointer Installation
shop www.clips
: code : Product ion Descript sure : : Max. Pres Weight ber : Num al Seri
CS-TIDY tic Grommet Pneuma g Machine Attachin 7 Bar 10 Kg 01101
Remove the nutw with the tool comes with your machine. Poke the bracketv through the boltu and fix it with the nutw. Install EyeleD™ Pointer to the bracketv with the screwsy. Note: You can install the EyeleD™ Pointer to the right or left side of the machine. But the manual start arm shall be in the opposite direction of EyeleD™ Pointer.
Note: EyeleD™ Pointer can be used with batteries or electricity adaptor. If you would like to use the EyeleD™ Pointer with the adaptor to be connected to the electricity only, you may skip following steps. Just plug in one side of the adaptor to the electricity and the jack plug to the socket at the rear of the EyeleD™ Pointer.
Note: Before proceeding this step, first clean the surface of the machine from dust and oil that you wil adhere the battery box to.
Insert 2x AA size batteries by opening the battery box.
Remove the outer layer v of double sided adhesive.
Pro De duct www .clip scri co ssho pti de on p.co Ma : m We x. Pre : CS-T Pn ID Se ight ssu eu Y-4 re ria l N : Atta mati 1FB um c be : 8 Ba hing c Gro r : 7 r Ma mm K ch et 01 g ine
li w.c
Locate the battery boxv to the pre cleaned areau and keep pushing it to the machine for around 15 seconds to securely adhere it.
li w.c
Pro De duct www .clip scri co ssho pti de on p.co Ma : m We x. Pre : CS-T Pn ID Se ight ssu eu Y-5 re ria l N : Atta mati 1 um c be : 7 Ba hing c Gro r : 10 r Ma mm K ch et g ine
Make sure the “on/off switch”u is set to “off” mode. Install the jack plugv coming from the battery box to the socketw at the rear side of the EyeleD™ Pointer.
Page 22 of 50
11-6 EyeleD™ Pointer Adjustment
Product code Description : CS-TIDY-51 : Pneumati c Grommet Max. Pressure Attaching Machine : 7 Bar Weight Serial Number : 10 Kg : 01101
Product code Description
ure : Max. Press : Weight ber : Serial Num
Grommet Pneumatic ine Attaching Mach 7 Bar 10 Kg 01101
Switch the key on the battery box to “on” position. (If you are using the electricity adaptor, plug in the adaptor). Make sure light dot appears.
Make sure the bracket’s edgeu is in parallel to the machine body. (in certain cases you may rotate the position of EyeleD pointer from this bracket as well.) Loosen the wing boltsv by rotating them in the arrow direction. You can adjust the position of the light dot by rotating the EyeleD pointerw to the right or left in arrow direction as shown in (fig. 29).
The position of EyeleD’s light dotv should be adjusted per the thickness of your materialw. This position shifts from the die center lineu in a distancez depending on the top levelx of your materialw.
Locate your materialw on the top die. By rotating the position of the EyeleD pointer to the right or left, adjust the EyeleD pointer in a way that its lightv corresponds to the junctiony of the top levelx of you materialw and the die center lineu. Once it is adjusted, fix its positon by tightening the wing bolts.
Page 23 of 50
vice ser or rate and l. ope read nua rt, ma sta il you rs not unt rato Do ne d ope could chi ma erstan do so injury. und to ious lure Fai in ser ult res
nts ustme rd adj out gua carried n. Finger only be hnicia tec uld sho lified qua by a
ice or serv rate and t, ope read ual. star l you rs man not Do hine unti operato ld mac and so cou ry. erst und to do ous inju ure Fail lt in seri resu
nts ustme rd adj out gua carried n. Finger only be hnicia tec uld sho lified qua by a
Locate the machine on the mobile stand. First poke the boltsu through the washers. Then poke them through the machine and the mobile stand. Install the washerŽ and nut from the bottom manually and fix the nuts with a suitable wrench.
unit.
Note: Mobile Stand can be used with all versions of
rate and t, ope read nua ma star not il you rs Do e unt operato ld chin ma tand so cou ry. ers und to do ious inju lure Fai in ser ult res
nts ustme rd adj out gua carried n. Finger only be hnicia uld d tec sho lifie qua by a
Locate the foot pedal u on the flap of the mobile unit v Install the foot pedal by fixing it with the screws w.
Note: Foot pedal can be installed to the right of left side of the mobile unit.
Lock the brake lever v of the casters u with your hand or feet by pushing downwards. Lock at least three casters to prevent the movement of the unit.
Note: Apart from the times you need to move the unit, keep the casters locked all times.
Page 24 of 50
11-8 FRL(Filter-Regulator-Lubricator) Accessory Inst.
ce rvi se or d an al. erate op read nu rt, you rs ma t sta til ato no un er uld Do chine d op co y. an so injur ma rst do us de to un re serio ilu Fa lt in resu
ts men t just ou ad rried . ard ca cian ni gu er ly be tech Fing uld on ified ho qual y a
Install the appropriate connector as per your own hose end coming from your compressor.
Remove the handleŽ of your machine with a Philips head screwdriver. Locate the metal connection plate of the accessory under the handle’s original position. Poke the screwsŒ through the washers, the handleŽ and the connection plate respectively. Then install them to the machine’s threaded screws with screwdriver.
rvice se e or and l. ua erat op read an rt, you s m t sta til ator no un er uld Do hine nd op co y. so injur mac rsta do us de to un re serio ilu Fa lt in resu
ts men t just ou ad rried . ard ca cian ni gu er ly be tech Fing uld on ified ho qual y a
ts en tm out jus ad ied n. rd arr ua be c nicia h r g ge nly tec Fin uld o ied ho qualif y a
Remove the mounting nutu from the regulator. Poke the Add ISO Vg32 type oil to the lubricator. regulator headw through the hole on the mounting Connect your hose coming from your compressor to platev and fix it in position by installing the munting the slide valveu(or to the preffered adaptor). Make nutu to the head of the regulatorw. Install the hosey of sure there is air coming to the machine. Pull the the accessory to the 8 mm quick connect fitting on the air headv of the regulator upwards and adjust the air entrance of your machine. Note: You may shorten the pressure coming to the system by rotating the hosey as long as it is long enough to connect the air head.You can check the pressure level from the entrance of the machine with the accessory. manometerw.
Page 25 of 50
12-1 Finger Guard Installation
vice or ser operate d and start, rea l. Do not e until you rs manua machin tand operato ld cou unders to do so injury. Failure serious in ult res
ustments guard adj ried out Finger car only be hnician. should lified tec by a qua
Important Note:
FINGER GUARD SIZE, YOU SHALL FOLLOW THE PROCEDURES AGAIN DESCRIBED UNDER THE TITLE “CS-TIDY-51 Finger Guard Adjustment”
Depending on the die set you would like to use with your CS-TIDY-51, you may need to change the finger guard size. Refer to “Die Compatibility Guide” section and choose the required size of finger guard based on your grommet size accordingly die selection. The machine does not come with alternative sizes of finger guards so contact your dealer to purchase the required tools.
Manually tighten the overhangsu of the finger guard to the slotsv.
Note: If there is an existing finger guard on your machine, then follow the procedures in reverse order to remove the existing finger guard first.
vice or ser operate d and start, rea l. Do not e until you rs manua machin tand operato ld cou unders to do so injury. Failure serious in result
vice or ser operate d and start, rea l. Do not e until you rs manua machin tand operato ld cou unders to do so injury. Failure serious in result
ustments guard adj ried out Finger car only be hnician. should lified tec by a qua
ustments guard adj ried out Finger car only be hnician. should lified tec by a qua
Locate the manual start armx on to the overhangsy of the finger guard. Poke the boltsw through the manual starting armx and the overhangsy of the finger guard. Note: You can install the manual start arm with its knob facing right or left.
First poke the washers{ through the boltsz, then slightly tighten them manually with the wing nuts|. Pull the knob} of the manual start arm through the channel, and then securely fix the boltsz with the wing nuts|.
Page 26 of 50
Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.
Do no mach t start, op unde ine until erate or yo se rst Failu and op u read rvice an era re result to do so tors ma d nual. in se co rious uld injury .
Finger guard adjustments should only be carried out by a qualified technician.
Fing er shou guard ad ld justm by a only be ca ents quali fied rried ou tech nician t .
NOTE: The upper die adaptor is required to be removed or installed depending on the type of the die set you use Shut down your air source and unplug the air hose from with the machine. Please refer to Dies Compatibility the machine. In order to unplug the air hose from the Guide for detailed information. machine, push the blue part on the air entrance u to the machine direction and while doing that pull the air Locate the upper die adaptorx to the shaft centerw. hose v at arrow direction as shown in above (fig. 43).
Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.
Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.
Finger guard adjustments should only be carried out by a qualified technician.
Finger guard adjustments should only be carried out by a qualified technician.
Install the upper die adaptory by rotating it in the arrow direction as shown in above (fig. 45).
of the manual for proper installation.
Securely fix it with the wrenchz comes with the machine.Note:Be sure that the upper die adaptor is securely fixed to the shaft and the upper die is securely fixed to the die adaptor at all times. During a production run check that the upper die has not loosened from the die adaptor. Using the machine with a loose upper die can damage the threads of the die and the die adapter.
Page 27 of 50
12-3 Die Installation (For self-piercing grommets)
e servic rate or d and start, ope Do not until you rea manual. ne rs machi d operato tan ld unders do so cou to ry. Failure serious inju in result
or service t, operate Do not star you read and until manual. machine operators understand so could do Failure to injury. us serio result in
tments ard adjus Finger gu be carried out only should hnician. alified tec by a qu
ments rd adjust Finger gua ried out y be car should onl d technician. lifie by a qua
Pull down the manual starting armw to access the upper Locate the upper dieu to the upper die holder/shaft die. Securely fix the upper diev to the upper die center* manually. holder/shaft manually. Note:Be sure that the upper die Note: *Most types of the die sets are installed to the upper die holder. Depending on the die type you use (i.e. adaptor is securely fixed to the shaft and the upper die is securely fixed to the die adaptor at all times. During a plastic grommet dies, the upper die can be installed to the shaft directly after removing of the upper die adaptor. production run check that the upper die has not Please refer to “Die Compatibility Guide” and “Installing loosened from the die adaptor. Using the machine with a loose upper die can damage the threads of the die and the upper die adaptor” sections for further reference. the die adapter.
or service t, operate Do not star you read and until manual. machine operators understand so could do Failure to injury. serious result in
or service t, operate Do not star you read and until manual. machine operators understand so could do Failure to injury. serious result in
ments rd adjust Finger gua ried out y be car should onl d technician. lifie by a qua
ents rd adjustm out Finger gua be carried should only d technician. lifie by a qua
Place the lower die bushx into the lower die holder by making sure its cut part faces machine’s rear part. Note: Lower die bushx is used on the installation of certain die types only. For many types of die sets (such as CS-TIDY specific die sets), you can skip this step. Please refer to “Die Compatibility Guide” section for further reference.
Depending on the type of die set you would like to install, insert the lower diey into the the die bush or into the lower die holder. Fix the lower die by tightening the screwz with a allen key.
Page 28 of 50
service Do not start, operate or and machine until you read manual. understand operators Failure to do so could result in serious injury.
service Do not start, operate or and machine until you read manual. understand operators Failure to do so could result in serious injury.
Finger guard adjustments should only be carried out by a qualified technician.
Finger guard adjustments should only be carried out by a qualified technician.
Make sure there is no air in the system and the acrylic safety guard is the correct one to fit to large size die installation. Please refer to “Accessories Compatibility Guide” section for further information.
Once the acrylic safety guard blocks, pull the manual starting mechanism downwards to access the upper die u to securely fix it.
manually rotating.
service Do not start, operate or and machine until you read manual. understand operators Failure to do so could result in serious injury.
service Do not start, operate or and machine until you read manual. understand operators Failure to do so could result in serious injury.
Finger guard adjustments should only be carried out by a qualified technician.
Finger guard adjustments should only be carried out by a qualified technician.
In case there is lower die bushing installed in the lower die holderw, first loosen the fixing screwx and remove the lower die bushing. Then, install the lower die into the lower die holderw by locating it from the back side of the lower die holder.
Securely fix the set screwy with the 3mm Allen keyz to stabilize the position of the lower die.
Page 29 of 50
13.1 The Die Alignment
Precise alignment of die sets is crucial to obtain excellent grommet application results. Due to environmental conditions, transportation issues etc. factory alignment settings may change by time and it is recommended to check the alignment of the lower and upper die sets regularly, especially in case of die changes or a problem is observed on the grommet attachment.
Do mac not st un hine art, op de Fai rsta until erate lu nd yo resu re to op u re or se lt in do erat ad an rvic serio so co ors m d e us uld anua inju l. ry.
Note: 1) Be sure that the die adapter is securely fixed to the shaft and the upper die is securely fixed to the die adapter at all times. During a production run check that the upper die has not loosened from the die adapter. Using the machine with a loose upper die can damage the threads of the die and the die adapter.
Fin g sh er gu ou a by ld on rd ad a q ly b jus ua e c tm lifie arr en d te ied ts ch ou nic t ian .
Shut down your air source and unplug the air hose from the machine. In order to unplug the air hose from the machine, push the blue part on the air entrance u to the machine direction and while doing that pull the air hose v at arrow direction as shown in (fig. 55).
e ic rv se or nd al. te d a nu era rea ma op u rs rt, l yo to ld ta ti ra u t s un pe co ry. no e o o ju o in nd s in D ch ta do us a m ders to erio un ilure in s Fa ult s re
ts en tm ut jus d o ad rie n. rd ar ia ua be c chnic g r ge only d te Fin uld lifie o a sh a qu by
or service t, operate Do not star l you read and unti manual. machine operators understand so could do Failure to ous injury. seri result in
ments rd adjust Finger gua ried out y be car should onl d technician. lifie by a qua
Insert the upper die w to the die adaptor/shaft by rotating manually or with a suitable wrench as shown in (fig. 56). Insert the lower die x into the lower die holder and secure its position by tightening the screw y with a screwdriver.
Loosen the fixing Allen screws { located inside the lower die holder z with a suitable Allen wrench |.
Page 30 of 50
service rate or and start, ope Do not until you read nual. e machin d operators ma tan unders do so could to ry. Failure ious inju ser in result
In case the CS-TIDY-41 has not been used for a while or if it is the first use, it could be necessary to operate the machine a single time with pneumatic pressure in order to get rid of a possible oil jam in the machine, to let you pull the shaft manually to align the die set. Please remember that the operation of machine without grommet loading can damage the die set significantly. Therefore, either make this single time application while the die is not inserted or with grommet on a material unless there is a significant misalignment observed.
ts justmen guard ad d out Finger carrie only be should hnician. alified tec by a qu
Pull the manual start handle z downwards to access the shaft. Then manually pull down the shaft by holding from the upper die {.
or service start, operate and Do not until you read l. e rs manua machin tand operato unders do so could to injury. Failure serious result in
tments guard adjus d out Finger carrie only be should ied technician. by a qualif
e ic rv se or nd al. te d a nu era rea ma op u rs rt, l yo to ld ta ti ra u t s un pe co ry. no e o o ju o in nd s in D ch ta do us a m ders to erio un ilure in s Fa ult s re
ts en tm ut jus d o ad rie n. rd ar ia ua be c chnic g r ge only d te Fin uld lifie o a sh a qu by
Keep pulling the upper die w till it touches to the lower die x and visually observe their alignment. By moving the lower die holder y to left, right, front and back, adjust it to the appropriate location by making sure the upper and lower dies are perfectly aligned.
Securely fix the Allen screws z located inside the lower die holder { with a suitable Allen wrench |.
Page 31 of 50
Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.
Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.
Finger guard adjustments should only be carried out by a qualified technician.
Finger guard adjustments should only be carried out by a qualified technician.
max. 7mm
Important Note: Finger guard adjustment should not be set to higher than 7 mm.
After making the air connection of the CS-TIDY-51, locate a pencilv which is not thicker than 7 mm on to the lower die holderu. Pull down the manual start armx slowly. Once the acrylic safety guardwtouches the pencilv, the die adaptery should not move down (or very slowly move down). If it works in full speed, then you should apply the following procedures.
Loosen the Allen screwsz with an appropriate key. Push the valve{ to the rear side of the machine slightly. Tighten the Allen screwsz and repeat the test shown in (fig. 62). The machine should only work when the distance between the acrylic safety guard and lower die is in 0-6 mm range. If the safety adjustments are still not set, follow the procedures illustrated in (fig. 61).
Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.
Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.
Finger guard adjustments should only be carried out by a qualified technician.
Finger guard adjustments should only be carried out by a qualified technician.
operational height: 0~6mm
It is not recommended to use the the machine with materials thicker than 6 mm, by removing the safety acrylic of the machine.
Pull down the manual start armx slowly. Though the acrylic safety guardw gets closer than 6 mm to the lower die holderu, if the die adaptery does not move down, then follow the procedures illustrated in (fig. 63) after double checking the machine is connected to air source and there is pressurized air in the system.
Loosen the allen screwsz with an appropriate key in the arrow direction. Pull the valve{ to the front side of the machine. Securely tighten the allen screws. Repeat the safety controls illustrated in (fig. 64).
Page 32 of 50
13-3 Finger Guard Speed Adjustment
Loosen the speed adjustment fixing nutu by manually rotating in arrow direction.
To decrease and increase the speed of the finger guard, rotate the speed adjustment buttonv clockwise and counter-clockwise respectively. The rabbit and turtle images there will guide you.
Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.
Finger guard adjustments should only be carried out by a qualified technician.
Notes on the finger guard speed adjustment: If you increase the speed of the finger guard too much, the acrylic guardw may hurt your hand in case of a crash.If you set the speed of the finger guard too low, the starting mechanism may not be able to generate the required force to press the valvex which starts the machine and eventually your machine may not start.
After the completion of the speed adjustment, tighten the speed adjustment fixing nuty by manually rotating it in arrow direction.
Page 33 of 50
Fing er shou guard a ld dju by a only be stmen ts quali c fied arried o u tech nicia t n.
or service , operate Do not start you read and until manual. machine d operators understan so could do Failure to injury. serious result in
ents rd adjustm out Finger gua be carried should only d technician. lifie by a qua
Pull down the manual starting handle till the shaft gets to the lowest position.
While the shaft stays at the lowest position, shut down your air source and unplug the air hose from the machine. In order to unplug the air hose from the machine, push the blue part on the air entrance u to the machine direction and while doing that pull the air hose v at arrow direction as shown in (fig. 70).
Fing er shou guard a ld dju by a only be stmen ts quali c fied arried o u tech nicia t n.
or service , operate Do not start you read and until manual. machine d operators understan so could do Failure to injury. serious result in
ents rd adjustm out Finger gua be carried should only d technician. lifie by a qua
Place the wrenchesv,x that come with the machine on upper die adaptorw and its nutu. By keeping the wrenchx on the upper die adaptor still, loosen the nutu by rotating the other wrenchv. Then rotate the upper die adaptorw with the wrenchx to adjust the required height.
Install the hosev coming from your compressor to the main air entranceu of the machine. Then by starting the machine, test whether the adjusted height is proper for your project. If not, readjust the height by following the instructions in the previous step. Once the adjustment is made properly, tighten the nut of the adaptor and keep using the machine.
Page 34 of 50
15. SPARE PART LIST ( CS-TIDY-51 )
A. Machine Body Parts( CS-TIDY-51 )
Product code Description
Max. Pressure : Weight Serial Number : :
Pneumatic Grommet Attaching Machine 6 Bar 10 Kg 01101
Product code Descriptio n
: : Max. Press ure : Weight : Serial Numb er :
Pneumatic Grommet Attaching Machine 6 Bar 10 Kg 01101
REF CODE QTY NO
REF CODE QTY NO
HANDLE BOLT, RHSSNBOLT 0.3125-18x4.5x1-S THREADED HEAD BOLT,0.3125-18x4.5x1-S SCREW, ISO 7045 - M5 x 16 - Z --- 16S WASHER, DIN 125 - A 5.3 NUT, ALCNUT 0.3125-18-S STOPPER BACK COVER SCREW, ISO 7046-1 - M4 x 6
Page 35 of 50
Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.
ents stm t adju ou ard carried n. er gu be nicia Fing ld only d tech shou qualifie a by
Finger guard adjustments should only be carried out by a qualified technician.
REF
NO
027214 165811 704406 125043 #XX00G 403205 387129 834915 912508 135682 215445 054212 298155 933520 220301 834914 002515 645012
REF
NO
SPRING SCREW, ISO 7046-1 - M4 x 6 - Z --- 6S WASHER, DIN 125 - A 4.3 #XX00 GROMMET NUT, ISO 4032 - M5 - D - C BOLT, ISO 4017 - M4 x 12-S START BRACKET SCREW, DIN 912 M5 x 8 --- 8S BALL BEARING SLIDE BRACKET NUT, ISO 4032 - M4 - W - S WING NUT, DIN 315-M4-GT-C-S MANUEL STARTING ARM BOLT, ISO 4017 - M5 x 20-S KNOB FINGER GUARD BRACKET, "<#12>" ACYRILIC GUARD <80mm> FINGER GUARD ASSY, "<#12>"
Page 36 of 50
Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.
ents stm adju out ard rried r gu be ca cian.
l d shou qualifie by a
Finger guard adjustments should only be carried out by a qualified technician.
REF
NO
221064 027214 490104 704406 165811 #XX00G 912508 135682
REF
NO
O-RING 6*4mm BALL BEARING SLIDE SCREW, ISO 7380 - M4 x 6 --- 6S SCREW, ISO 7046-1 - M4 x 6 - Z --- 6S SPRING #XX00 GROMMET SCREW, DIN 912 M5 x 8 --- 8S FINGER GUARD BRACKET
Page 37 of 50
Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.
ents stm adju out ard rried r gu be ca cian.
l d shou qualifie by a
Finger guard adjustments should only be carried out by a qualified technician.
REF
NO
REF
NO
BOLT, ISO 4017 - M4 x 12-S START BRACKET FINGER GUARD BRACKET WASHER, DIN 125 - A 4.3 NUT, ISO 4032 - M4 - W - S
Page 38 of 50
Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.
ents stm t adju ou ard carried n. er gu be nicia Fing ld only d tech shou qualifie a by
Finger guard adjustments should only be carried out by a qualified technician.
REF
NO
REF
NO
WING NUT, DIN 315-M4-GT-C-S BOLT, ISO 4017 - M4 x 12-S BOLT, ISO 4017 - M5 x 20-S MANUEL STARTING ARM NUT, ISO - 4032 - M5 - D - C KNOB FINGER GUARD BRACKET, <#12> ACYRILIC GUARD, <80mm> FINGER GUARD ASSY, <#12>
Page 39 of 50
ce rvi se or d te an al. era d nu op rea rt, you s ma tor t sta til no un opera uld Do chine d so co ry. an ma rst do us inju de to un e serio ilur Fa ult in res
ts tmen jus out d ad rried . guar ca ician ger ly be hn Fin ld on d tec fie shou quali a by
e or and ua erat ad op u re man art, yo ors t st til at d no un oper ul Do hine nd so co jury. mac rsta do us in de to un lure serio Fai lt in resu
ents stm t dju d ou rd a rrie . gua e ca ician ger ly b hn Fin ld on d tec ie u sho qualif a by
REF
NO
REF
NO
SET SCREW, DIN 913 - M6 x 10-S DRAWER LOWER DIE BUSHING SCREW, ISO 7380 - M6 x 16 --- 16S WASHER, DIN 125 - A 6.4 SCREW, ISO 7045 - M6 x 35 - Z --- 35S SCREW, DIN 912 M6 x 55 --- 55S
Page 40 of 50
Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.
Finger guard adjustments should only be carried out by a qualified technician.
te or service Do not start, opera read and machine until you tors manual. understand opera could Failure to do so injury. result in serious
stments Finger guard adju ed out should only be carri nician. by a qualified tech
REF
NO
268366 See P.14 See P.14 110202 See P.14 912655
REF
NO
UPPER DIE LOWER DIE LOWER DIE BUSHING LOWER DIE SCREW, DIN 912 M6 x 55 --- 55S
Please refer to the “Die Compatibility Guide” on page 14 for die selection.
Page 41 of 50
rvice or se d erate ad an al. nu rt, op re sta til you rs ma not Do ine un operato uld d ch ma rstan so co ury. do unde re to rious inj Failu lt in se resu
ts stmen t adju ard ed ou carri er gu Fing only be chnician. ld te shou alified qu by a
REF
NO
REF
NO
HALF UNION STR. ADP. 1/4" to 6mm BLK HALF UNION STR. ADP. 1/4" to 6mm BLU PNEUMATIC TUBE <6mm*140mm> BLK PNEUMATIC TUBE <6mm*140mm> BLU ROLLER LEVER VALVE BRONZE SILENCER, 1/4" SINGLE BANJO 1/8" to 1/4" BAR LIMITER HALF UNION STR. ADAPTOR, 1/8" to 8mm REDUCER, G1/4" male to 1/4"NPT female DOUBLE BANJO 1/4" to 1/8" HALF UNION STR. ADAPTOR, 1/8" to 4mm VALVE START FINGER GUARD WASHER, DIN 125 - A 5.3 SCREW, ISO 7380 - M5 x 12 --- 12S
Page 42 of 50
REF
NO
REF
NO
MALE ELBOW M5 to 4mm ONE TOUCH PNEUMATIC TUBE <4mm*140mm> COLLAR NUT, ISO 4032 - M12 - D - S NUT HALF UNION STR. ADAPTOR, 1/8" to 4mm FLOW CONTROL VALVE, 1/8" (set) MALE ELBOW 1/8" to 4mm ONE TOUCH
Page 43 of 50
Do mac not start unde hine , oper Failu rstan until ate you or resu re to d oper lt in do ator read serv serio so s and ice coul us d man injur ual. y.
Fin ge sho r gu uld by
ard a qu only adjus alif be car tm en ied tec ried ts hn ou icia t n.
REF
NO
REF
NO
AIRLINE PLUG FITTING, <1/4"> HALF U. STR. ADAPTOR,1/4" to 4mm(Blue) HALF U. STR. ADAPTOR, 1/4" to 4mm TWIN PNEUMATIC TUBE, 4mm*3m HALF UNION STR. ADAPTOR, 1/8" to 4mm MALE ELBOW 1/8" to 4mm ONE TOUCH DOUBLE BANJO 1/4" to 1/8" FLOW CONTROL VALVE, 1/8" FOOT PEDAL VALVE ASSY, 1/4" 5-2
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CODE
34418 Altinay cad. No:43/7 Istanbul / TURKEY Product code : CS-TIDY-51 Description : Pneumatic Grommet Attaching Machine Machine Force : 1910 lbf / 8.5 kN (@ 87 PSI - 6 Bar) Opr. Pressure : 58 - 87 PSI / 4 - 6 Bar Weight : 22 lbs - 10 kg Serial No : 50100
Year of MFG :
Finger guard adjustments should only be carried out by a qualified technician.
Do not start, operate or service machine until you read and understand operators manual. Failure to do so could result in serious injury.
OVE T
SPART . H I
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or d te an a ra d nu pe rea ma , o u rs art yo to t st ntil era uld no e u op co ry. Do chin tand o so inju a m ders to d ous ri un ilure se in a F lt su re
nts me t just d ou ad rd carrie ian. ua r g be chnic ge nly Fin ld o ied te lif ou sh qua a y b
rvice or se erate d and rt, op al. t sta you rea manu Do no ine until erators mach and op could rst so unde e to do injury. us Failur in serio result
ts tmen t adjus ed ou ard rri ian. er gu be ca Fing only technic ld d shou qualifie by a
GER
DAN
Clean your CS-TIDY-51 at least once a week with air gun. You can keep cleaning the machine with a clean cloth. NOTE: Do not use solvents such as kerosene or thinner to clean the machine.
e rvic se e or and l. ua erat op read man art, you s t st til ator no un er uld Do hine nd op co ry. so inju mac rsta do us de to un re serio ilu in Fa lt resu
nts me ut just o ad rried n. rd ua be ca nicia r g ge nly tech Fin uld o ied ho qualif y a
CS-TIDY-51 should be properly lubricated at least once a month. If you are using your machine frequently you shall increase the frequency of the lubrication. Before lubrication, do not forget to remove the air connection from the machine and make sure there is no air remained in the machine.
Manually grease the main shaftu, finger guard mechanism shaftv and railsw with a drip feed lubricator as shown in (fig.76).
Turn the banjo adaptor. Insert 10 drops of ISO VGA 40 type oil to the air entrance of the banjo adaptor of your machine as shown in (fig.75). After that, connect the air source to the banjo adaptor and operate it at least 3 times with all available starting options (manual start arm or foot pedal) of your CS-TIDY-51.
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Items with a “ * ” in the “Reference” column should only be checked by a qualified technician.
Problem I can’t nstall the lower d e
I can’t nstall the upper d e
The lower and the upper d e do not exactly match each other. I can’t start the mach ne.
There s damage on my mater al after the grommet appl cat on. Mach ne bends abnormally. Appl ed grommet s deformed.
The grommet does not stay on the upper d e.
The grommet does not p erce the mater al.
The grommet does not properly attach to the mater al. The grommet tears after appl cat on.
I can’t nstall the GrommetSn per through the des gnated holes. There s a mechan cal jam. The manual start ng mechan sm does not move down smoothly. W thout my mater al the mach ne works but t does not work when I place my mater al.
The mach ne’s f nger guard speed s too h gh/ too low. There s a r leakage when t s not be ng operated.
Poss ble Reason D e bush ng m ght be block ng. Upper d e m ght be block ng. Upper d e adaptor m ght be block ng. Lower d e m ght be block ng. There could be a problem on the d e al gnment.
Solut on Remove the d e bush ng and try aga n. F rst remove the upper d e and try aga n. Remove the upper d e adaptor and try aga n.
There could be no a r n the system.
Make sure your compressor s runn ng and check the connect on between the compressor and the mach ne. Adjust the speed of the f nger guard
The f nger guard speed m ght be set too low. F nger guard mechan sm start ng level m ght be wrong. Work ng pressure m ght not be correct. There could be too much pressure n the system.
Fr st remove the lower d e and try aga n. Al gn the d e sets.
Reference P. 16 P. 28 P. 27
Adjust start ng level.
Make sure your a r source generates 4-6 bars a r pressure. Reduce the a r pressure level n the system.
There could be a problem on the d e al gnment. You may be us ng an ncorrect d e set. Your d e could be worn- out or damaged. There could be a small problem on the d e set. You m ght not be us ng or g nal Cl psShop grommets The a r pressure level n the system could be too low. Your d e could be worn- out or damaged. Your mater al’s features could be unsu table to be used w th self-p erc ng grommets.(too th ck, too r g d, extraord nary type) The a r pressure level n the system could be too low.
Al gn the d e sets.
Increase the pressure level by not exceed ng 7 bars.
Your d e could be worn- out or damaged. There could be a problem on the d e al gnment. GrommetSn per f x ng screw m ght be block ng t.
Check your d e set and replace f requ red.
Al gn the d e sets.
F rst remove th s screw. After nstall ng the GrommetSn per, use th s screw to f x ts pos t on.
There could be a jam on the ra ls or mechan sm ns de.
Clean and grease the mechan sm and the ra ls.
Check your d e set and replace f requ red.
Use or g nal Cl psShop grommets.
Make sure the pressure level n your system s at least 5 bars. Check your d e set and replace f requ red.
You can purchase p ercer d es and make the holes pr or the grommet appl cat on.
Check the nstallat on of these ra ls and mechan sm.
F nger guard mechan sm start ng level m ght be wrong. The th ckness of your mater al s over the accepted safe th ckness level of the mach ne. The f nger guard speed m ght be set too h gh/ too low. The connect on of the p pes or f tt ngs m ght have loosened. The connect on of the p pes or f tt ngs m ght have been wornout.
Adjust start ng level.
Remov ng the safety system s str ctly not recommended.
Adjust the speed of the f nger guard
Check and securely f x the p pes/f tt ngs.
Replace the p pe/f tt ng.
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PCS
PCS
PCS
PCS
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SAN. DIŞ TİC. LTD. ŞTİ.
KAĞITHANE - İSTANBUL / TÜRKİYE Tel: +90 212 294 2002 Faks: +90 212 294 2003 web: http://www.clipsshop.com e-mail: info@clipsshop.com
The undersigned Company declares under its sole responsibility that the item of machinery specified below satisfies the essential requirements of the EC Machinery Safety Directive which is apply to it. The item of machinery identified below has been subject to internal manufacturing checks assessment by CLIPSSHOP.
Aşağıda tanımlanmış olan makine için 2006/42/AT Makina Emniyeti Yönetmeliğinin temel gerekliliklerini yerine getirildiğini ve sorumluluğun alınmış olunduğunu beyan ederiz. Aşağıda tanımlanan makinaların iç üretim kontrolü CLIPSSHOP tarafından kontrol edilmektedir.
Tip-Model CS-TIDY Serileri
Name and address of the person authorised to compile the technical construction file
Teknik dosyayı hazırlamakla yetkili olan kişinin adı ve adresi
SEYRANTEPE MAH.ALTINAY CAD. NO.43/7 KAĞITHANE - İSTANBUL – TR
SEYRANTEPE MAH.ALTINAY CAD. NO.43/7 KAĞITHANE - İSTANBUL – TR
Applicable EU Directives 2006/42/EC Machinery Safety Directive
Uygulanan AB Yönetmelikleri 2006/42/AT Makine Emniyeti Yönetmeliği
Applicable Standards Uygulanan Standartlar EN ISO 12100:2010; EN ISO 4414:2010; EN EN ISO 12100:2010; EN ISO 4414:2010; EN 349:1993+A1:2008;EN ISO 13857:2008 349:1993+A1:2008; EN ISO 13857:2008
: 26.01.2018 / İstanbul – TÜRKİYE
Signature-Stamp (İmza-Kaşe) :
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