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Cut-True 31A & 31H Guillotine Cutters
PROGRAMMING MANUAL
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PROGRAM MODULE OPERATOR MANUAL
MITSUBISHI GOT 2000
(GS 2107 – 7”)
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1.MACHINE START .
After turning the machine on the starting screen appears
- Press the green stat stopn button to engage the cutter control system
- Then press the green "Press to calibrate” button on the screen to start the calibration
During the calibration backgauge moves to the maximum back position, then moves forward till the moment when calibration sensor will be detected. When the calibration is finished on the screen appears the manual mode.
2.MANUAL MODE
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Available functions:
2.1 ABSOLUTE MODE- AUTOMATICALY MOVE TO INPUT
DIMENSION
Press here to input the value by keyboard
To input the required dimension press the dimension on screen and input
value by keyboard. Confirm by pressing ENT button and press backgauge will move to requested position.
2.2 INCREMENTAL MODE- REPEATING SAME DIMENSION
ON NEXT STEPS
Press here to input the value by virtual keyboard
To move the backguage multiple times by the same dimension (forwards or backwards) input this dimension by pressing it on the screen.
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Use the virtual keyboard and confirm by pressing ENT and next by pressing
the Backgauge will automatically move into given position.
It is possible to repeat the move by pressing repeated multiple times.
. This process can be
2.3 MANUAL BACKGAUGE MOVEMENT
The backgauge can be moved manually forwards and backwards by pressing
2.4 PAPER EJECT
button the operator can safely remove the paper. By pressing The backgauge automatically move forwards by the given value and returns to the initial position.
2.5 AIR TABLE (31 H Only)
button turns the air table on/off .
2.6 NUMERICAL KEYBOARD
press to expand the menu
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press to return to numerical keyboard
The program module includes a calculator function (multiplication, division, addition, and subtraction).
- AUTO MODE- PROGRAMMING
This menu allows operators to select a program, edit and start program mode. 100 programs can be stored in memory, with up to 100 cuts (dimensions) in each program. For each step WKHoperator can program eject, air and paper rotation left,right.
Press to open programs list
Selecting the program to edit or start.
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$Srogram can be selected from the list which appears on WKH screen after pressing program name. $Srogram can be also selected by SUHVVLQJWKHarrows or GLUHFWinput RIDprogram no.
SFUROOLQJ the program list can be done by pressing WKHarrows next to the list.
Selection of D program in this window allows WKHRSHUDWRU to check WKH dimensions in each step (ZLWK arrow buttons) as well as to see if options
are on/off such as: eject
i air table blower
3.2 Launching program from memory.
To launch the program please the requested program and press WKH
PROGRAM START EXWWRQRQWKHVFUHHQ .
After pressing the backgauge moves to WKHdimension saved in step 1 and new screen appears:
After each cut WKHbackgauge moves to WKHnext step. When WKHlast cut is made in selected program WKHbackgauge automatically moves EDFNto step 1 and program can be repeated.
It is possible to skip Dstep. Press WKHbuttoQto move WKHbackgauge to
WKHnext step without Dcut. Press WKHbutton to return backgauge to WKH previous step.
To stop WKHprogram press WKH PROGRAM STOP EXWWRQ.
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3.3 Program edit and saving.
By pressing WKH Program EditEXWWRQWKH operator can edit previousO\ selected programV. &KDQJHFXWGimensionV , program name change, UHPRYHRU
DGGDstep and turning on/off eject ,air table and paper rotatioQ
After selecting program no. pressWKH Program edit EXWWRQ
program name editpress to change name
dimension edit and additional functions
To input D new program name or change DQexisting name press RQ the NameZLQGRZWKLVopens Dkeyboard screen which allows DnameLQSXW.
After program name confirmation WKHcursor automatically appears on the steps list. To input step FXWdimensionV or add: eject, air, rotation pressWKH icons located in WKHleft bottom corner (edit window) Saving D program to memory is done by exiting program edition (button return)
Program reset - to delete all steps in the program Step reset
- to delete one (current) step
3.4 Cut & Save – 7KLV function allowV RSHUDWRUVto edit Dprogram by making backagauge DGMXVWPHQWV and cutWLQJ.
7KHbackagauge FXWposition is automatically saved as Dstep.
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To exit the program edit PRGHpress WKHReturnEXWWWRQ to return to WKHmain menu.
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- CARD CUTTING- this program allows RSHUDWRUVto make Dsequence
of cuts with WKHsame distance (card size) E\ LQSXWLQJ WKH dimensions IRUWKH card size and gutter.
Start dimension -first cut dimension starting the card cutting sequence 6WULSH Card dimension – FXWVL]Hof WKHFDUG
- DS Gutter – if a gutter XVHGon the sheet HQWHUWKHGLPHQVLRQV, if there is no gutter input WKHcard sizeDJDLQ
NOTE! Remember to confirm each value b\ pressing ENT.
After dimension input and press Program Start WKHprogram starts automatically:
7KHEackgauge moves toWKH starting dimension and PRYHV after each cut automatically.
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It is possible to skip Dcut step. Press WKHbutton to move WKHbackgauge to
WKHnext step without Dcut. Press WKHbuttonto return WKHbackgauge to WKHprevious step.
Pressing Program Stop stops WKHcard cutting program. After each cycle when RUWKHlast stripe is too narrow to cut WKLVWH[Wappears:
Pressing YES moves WKHbackgauge automatically to WKHfirst FXWdimension.
Pressing NO exits WKHprogram.
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- OPTIONS
Press to change value
Eject can be set in mm or inches. It is the value by which the paper ream moves forward when eject is used. After eject the cycle backgauge returns to the previous position.
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5.2 Language– to enter language selection menu
5.3 Base correction – Base dimension corr. allows for re-calibration without turning off the cutter use this option if the display dimension does not correspond to real, measured dimension.
Press to change the value
When starting machine the operator should measure the paper cut and compare with the actual display indication. If both dimensions do not correspond to each other input the base correction.
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How to make base dimension adjustment:
- move backgauge into position ex.100.0 mm
- cut paper
- measure the size
- if measured size is ex. 103.7 mm operator should change dimension by increasing the value (difference between screen and real size) 3,7mm in this example.(ex. if dimension is 680,0 mm change into 683,7mm).
- if measured dimension is 98.4 mm, please make correction by decreasing the value (difference between screen and real size) by 1.6 mm.
(ex. if dimension of base is 680.0 mm change value to 678.4 mm).
After base dimension change press Calibrate button to save adjustment.
5.4 Date and time – date and time adjustment
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Allows operator to check control system elements like : optical sensors, limit switches, buttons, micro swiches.
Back lighted button means that this element is active
5.6 Reset programs – program cancelling.
This options resets all saved programs.
5.7 Knife Change – to enter knife change mode press the Knife change button,
After pressing, text on screen appears to confirm Turn on knife change mode?
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Confirm and make a cut to put the knife into the lower position. After knife change (please look into operator manual for procedure) press the Knife change button again,
text appears Turn off knife change mode?
Press Yes and make a cut to exit knife change mode.
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5.8 Service – to enter service mode
Press Service button. Keyboard appears on screen to input service code XXXX and press ENTER.
NOTE! The code is for service information only
- Max inaccuracy–maximum value of dimension inaccuracy accepted by program module as correct value during program mode.
- Off move –distance before dimension when backgauge drive is off
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- Min. dim. 1 – min. value for guillotine backgauge automatic move in program mode (with false clamp)
- Min. dim.2 – min. value for guillotine backgauge automatic move in program mode (without false clamp)
- Max. dim. – max. value for guillotine backgauge automatic move in program mode
- Move– distance where fast backgauge movement is off before reaching position (how long backgauge moves slowly into dimension)
- speed RH – frequency of backgauge speed move
- speed RL – frequency of backgauge speed move on the dimension
- screw rot. – mm by lead screw rotation (backgauge)
- encoder type – impulses per rotation of encoder
5.8.3 Service – Factory settings
All parameters in windows Dimension and Encoder can be cancelled by function Factory settings (but may need readjustment depending on equipment in the machine)
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Press Yes to return to factory settings.
5.8.4 Service – Calibration
Calibration– allows to repeat calibration without machine turn off and dimension correction if needed. (see 5.3 Base correction)
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5.8.5 Service – Test
press and input value by keyboard
- Off move –distance before dimension when backgauge drive is off
- Move– distance where fast backgauge movement is off before reaching position (how long backgauge moves slowly into dimension)
- speed RH – frequency of backgauge speed move
- speed RL – frequency of backgauge speed move on the dimension
In table Position first dimension is actual dimension of paper, secind is dimension close to actual
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Quick start
- Turn the machine on and press the green start button to engage the cutter control system.
- Press Press to calibrate on the screen; the backgauge moves back, then forward until the calibration sensor is detected, and Manual mode appears.
- To move to a size, press the dimension on screen, type the value and confirm with ENT.
- Use incremental mode to repeat the same move forwards or backwards multiple times.
- For repeat jobs, open the program list, select a program and press Program Start; the backgauge advances to the next step after each cut.
- Press Program Stop to end the program.
Troubleshooting
| Problem | Likely cause | Fix (from the manual) |
|---|---|---|
| Displayed dimension does not match the measured cut | Base dimension needs correction | Move the backgauge to a set size (for example 100.0 mm), cut and measure. Increase or decrease the base dimension by the difference, then press Calibrate to save. Page 15 |
Frequently asked questions
How many programs can the Cut-True 31A/31H store?
100 programs, each with up to 100 cuts. Each step can include eject, air and paper rotation settings. See page 7.
How does card cutting mode work?
Enter the start dimension, card size and gutter (or the card size again if there is no gutter), confirming each with ENT, then press Program Start. The backgauge moves automatically after each cut. See page 11.
Which model has an air table?
The air table button is on the 31H only. See page 6.
How do I enter knife change mode?
Press the Knife Change button, confirm, and make a cut to put the knife in the lower position. After changing the knife, press the button again, confirm and make a cut to exit. See page 16.
Can I save cuts as I make them?
Yes. The Cut & Save function automatically saves each backgauge cut position as a program step. See page 9.
