Discovery Cutter Illustrated Parts Book, page 1
Text on page 1

Illustrated Parts Book

( 1711985 )

© 2002 GENERAL BINDING CORPORATION. ALL RIGHTS RESERVED. Do not duplicate without written permission

4151 Anderson Road DeForest, WI 53532 Ph: ( 608) 246 - 8844 Fx: ( 608 ) 246 - 8645

Page 1 of 20

Discovery Cutter Illustrated Parts Book, page 2

Page 2 of 20

Discovery Cutter Illustrated Parts Book, page 3
Text on page 3

DRAWING #

2, 4

2, 6, 7

3, 10

3, 7 3, 7

6, 8

PART # 1702000 1702001 1702002 1702003 1702004 1702005 1702006 1702007 1702008 1702009 1702010 1702011 1702012 1702013 1702014 1702015 1702016 1702017 1702018 1702019 1702020 1702021 1702022 1702023 1702024 1702025 1702026 1702027 1702028 1702029 1702030 1702031 1702032 1702033 1702034 1702035 1702036 1702037 1702038 1702039 1702040

DESCRIPTION

Spring Ring Shaft Bearing roller Foot Fuse holder Flange Spacer Bush Washer Spring Spring Spacer Roller, bearing assy Washer Washer Flanget roller Front block Back block Bottom plate Top plate Plate Fulcrum pin Front block Back block Spacer Spring Pin Microswitch with wheel Washer Bush Right board Left board Right board support Left board support Spacer Connecting rod Central rod Plate Lever Shaft

Page 3 of 20

Discovery Cutter Illustrated Parts Book, page 4
Text on page 4

DRAWING #

4, 5, 9 4, 5 4, 5

PART # 1702041 1702042 1702043 1702044 1702045 1702046 1702047 1702048 1702049 1702050 1702051 1702052 1702053 1702054 1702055 1702056 1702057 1702058 1702059 1702060 1702061 1702062 1702063 1702064 1702065 1702066 1702067 1702068 1702069 1702070 1702071 1702072 1702073 1702074 1702075 1702076 1702077 1702078 1702079 1702080 1702081

DESCRIPTION

Belt Transparent cover Rod Pin Spring Pin Power supply cable Socket with line trap Bridge Main switch Knob Fuse holder Damper Voltage selector Bush Roller Magneto support Pin Lever Sensor rod Spacer Reinforcement spring Upper blade Front blade holder lever Blade holder Pin Gauged washer Space washer Front shoulder Back shoulder Motor support Cover Roller supporting square Bearing bush Lower roller Feed rod Leaf springs Square rod Upper roller support Supporting block Fixed block

Page 4 of 20

Discovery Cutter Illustrated Parts Book, page 5
Text on page 5

DRAWING #

2, 8

1, 5

1, 5

PART # 1702082 1702083 1702084 1702085 1702086 1702087 1702088 1702089 1702090 1702091 1702092 1702093 1702094 1702095 1702096 1702097 1702098 1702099 1702100 1702101 1702102 1702103 1702104 1702105 1702106 1702107 1702108 1702109 1702110 1702111 1702112 1702113 1702114 1702115 1702116 1702117 1702118 1702119 1702120 1702121 1702122

DESCRIPTION

Pressure lever Bearing supporting square Pin Back guide Front guide Guide block Guide shaft Column Plate U bolt Small shaft Platen lifting springs Cutting carriage Slipping bush Carriage without components Fixed blade Pressure Platen guide pin Support Rear support Wheel Bottom rear blade Bottom front blade Guide Support Power supply board Logic board Sensor board Pipe Shaft Paper guide Shoulder Bush Idler roller Back cover Front cover Upper front plate Front guide bracket Back guide bracket Upper back plate Washer

Page 5 of 20

Discovery Cutter Illustrated Parts Book, page 6
Text on page 6

DRAWING #

1, 5

2, 3, 7, 9

1, 9

9, 11

9, 10

PART # 1702123 1702124 1702125 1702126 1702127 1702128 1702129 1702130 1702131 1702132 1702133 1702134 1702135 1702136 1702137 1702138 1702139 1702140 1702141 1702142 1702143 1702144 1702145 1702146 1702147 1702148 1702149 1702150 1702151 1702152 1702153 1702154 1702155 1702156 1702157 1702158 1702159 1702160 1702161 1702162 1702163

DESCRIPTION

Small column Front bracket Back bracket Right lever Left lever Plate Bush Bush Reference plaque Screw TCEI, 3x12 ( Pack of 10 ) Panel Keyboard panel Keyboard Cable covering plaque Emitter support Plate Cable runner Lower protection Rear cover Front cover Complete copy collecting tray Front hook Rear hook Copy collecting plate Square Closure Tie rod Idle roller shaft Rubber roller Circular blade Screw TCEI, 5x25 ( Pack of 10 ) Small column Spacer Spacer for bearing Nut Spring Spring Pulley Z10 Pulley Z20 XL Pulley Z13 XL Pulley Z20 XL

Page 6 of 20

Discovery Cutter Illustrated Parts Book, page 7
Text on page 7

DRAWING #

1, 9, 10

1, 7

PART # 1702164 1702165 1702166 1702167 1702168 1702169 1702170 1702171 1702172 1702173 1702174 1702175 1702176 1702177 1702178 1702179 1702180 1702181 1702182 1702183 1702184 1702185 1702186 1702187 1702188 1702189 1702190 1702191 1702192 1702193 1702194 1702195 1702196 1702197 1702198 1702199 1702200 1702201 1702202 1702203

DESCRIPTION

Thrust bearing Counter step bearing Knob Graduated strip Pin Belt 100XL Belt 200XL 037 Terminal block Toroidal transformer Stepping motor Small column Small column Bearing Spacer Belt tightening saddle Belt tightening roller Sensor protection Emitter Rear plaque Front plaque Board connecting cable Spacer Fuse 1,25A ( box of ten pcs) Fuse 2,5A ( box of ten pcs) Fuse 6x30 10A ( box of ten pcs) Fuse 1A ( box of ten pcs) Fuse 10A ( box of ten pcs) Fuse 1A ( box of ten pcs) Buffer Teflon film Supporting bar Magneto support Small square Gearmotor Driving pulley Plate Bottom Bush Thin plate Glide plane

Page 7 of 20

Discovery Cutter Illustrated Parts Book, page 8
Text on page 8

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

C PERMISSION FROM GBC PRO-TECH

Front cover

1702142

Front shoulder

1702069

Small column

1702174

Graduated strip

1702167

Small column

1702175

Rod 1702043

Central rod

1702037

Front cover

1702117

Connecting rod

1702036

Back shoulder

1702070

Spacer

1702007

Paper guide

1702112

Cover

1702072

Rear cover

1702141

Motor support

1702071

Guide plane

1702203

Small column

1702123

Bottom

1702200

Rod 1702043

UNLESS OTHERWISE SPECIFIED

TOLERANCE

REVISION

Back cover

1702116

ORIGINATOR : On file

Tie rod

1702149

CHECKED BY : GBC FILMS GROUP

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

Foot 1702004

DIM. AS

SHOWN

TOL.

TITLE :

4151 Anderson Road, DeForest, WI 53532

FINISH

TO BE

Frame - Side coverings

DATE :

ANGLES

+ 1D

DRAWN BY :

DWG SCALE :

DWG :

Shoulder

1702113

Page 8 of 20

Discovery Cutter Illustrated Parts Book, page 9
Text on page 9

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

C PERMISSION FROM GBC PRO-TECH

Pressure lever

1702082

Pin 1702168

Pin 1702084

Fixed block

1702081

Spring

1702159

Upper roller support

1702079

Spacer

1702012

Supporting block

1702080

Shoulder bolt

1702132

Reinforcement spring

1702062

Leaf springs

1702077

Washer

1702009

Square rod

1702078

U-Bolt

1702091

Column

1702089

Rubber roller

1702151

REVISION

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : On file

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

4151 Anderson Road, DeForest, WI 53532

FINISH

TO BE

TITLE :

Transport rollers

DATE :

ANGLES

+ 1D

DRAWN BY :

DWG SCALE :

DWG :

Small shaft

1702092

Page 9 of 20

Discovery Cutter Illustrated Parts Book, page 10
Text on page 10

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

C PERMISSION FROM GBC PRO-TECH

Sensor rod

1702060

Roller supporting square

1702073

Idler roller shaft

1702150

Roller

1702056

Washer

1702014

Flange

1702006

Pin 1702058

Plate

1702090

Shoulder bolt

1702132

Lever

1702059

Magnet support

1702057

Spacer

1702177

Right board

1702031

UNLESS OTHERWISE SPECIFIED

TOLERANCE

REVISION

CHECKED BY : GBC FILMS GROUP

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

ORIGINATOR : On file

Spacer

1702061

DIM. AS

SHOWN

TOL.

4151 Anderson Road, DeForest, WI 53532

FINISH

TO BE

TITLE :

Position sensor rod

DATE :

ANGLES

+ 1D

DRAWN BY :

DWG SCALE :

DWG :

Left board

1702032

Page 10 of 20

Discovery Cutter Illustrated Parts Book, page 11
Text on page 11

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

C PERMISSION FROM GBC PRO-TECH

Feed rod

1702076

Stepping motor

1702173

Lower roller

1702075

Damper

1702053

Bearing support square

1702083

Pulley Z10

1702160

Bearing

1702176

Belt 100XL

1702169

Bearing bush

1702074

UNLESS OTHERWISE SPECIFIED

TOLERANCE

REVISION

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : On file

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

Washer

1702009

DIM. AS

SHOWN

TOL.

4151 Anderson Road, DeForest, WI 53532

FINISH

TO BE

TITLE :

Transport rollers drive

DATE :

ANGLES

+ 1D

DRAWN BY :

DWG SCALE :

DWG :

Pulley Z20 XL

1702161

Space for bearing

1702156

Page 11 of 20

Discovery Cutter Illustrated Parts Book, page 12
Text on page 12

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

C PERMISSION FROM GBC PRO-TECH

Feed rod

1702076

Lower roller

1702075

Bearing bush

1702074

Belt 200XL 037

1702170

Pulley Z20 XL

1702163

Idler roller

1702115

Shoulder

1702113

Small column

1702123

Washer

1702122

Pulley

1702162

Back cover

1702116

REVISION

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : On file

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

4151 Anderson Road, DeForest, WI 53532

FINISH

TO BE

TITLE :

Vertical Cut Drive

DATE :

ANGLES

+ 1D

DRAWN BY :

DWG SCALE :

DWG :

Bushing

1702114

Page 12 of 20

Discovery Cutter Illustrated Parts Book, page 13

Page 13 of 20

Discovery Cutter Illustrated Parts Book, page 14
Text on page 14

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

C PERMISSION FROM GBC PRO-TECH

Small column

1702175

Sensor protection

1702180

Cable runner

1702139

Plate

1702138

Magnet support

1702195

Emitter

1702181

Left board

1702032

Spring

1702045

Pin 1702044

Sensor board

1702109

Lever

1702039

Supporting bar

1702194

Plate

1702038

Magnet support

1702195

Right board

1702031

Spacer

1702035

Left board support

1702034

Platen lifting springs

1702093

Platen guide pin

1702099

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

4151 Anderson Road, DeForest, WI 53532

FINISH

TO BE

TITLE :

Pressure Plate - Limit Switch

DATE :

ANGLES

+ 1D

DRAWN BY :

DWG SCALE :

DWG :

Fixed blade

1702097

REVISION

Teflon film

1702193

Spacer

1702012

CHECKED BY : GBC FILMS GROUP

Pressure

1702098

Emitter support

1702137

ORIGINATOR : On file

Right board support

1702033

Page 14 of 20

Discovery Cutter Illustrated Parts Book, page 15
Text on page 15

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

C PERMISSION FROM GBC PRO-TECH

Shaft

1702040

Thin plate

1702202

Rear guide

1702085

Bush 1702201

Front guide

1702086

Guide block

1702087

Knob 1702051

Bush 1702055

Closure

1702148

Guide shaft

1702088

Front hook

1702144

Rear hook

1702145

Column

1702089

Square

1702147

Collecting plate

1702146

REVISION

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : On file

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

4151 Anderson Road, DeForest, WI 53532

FINISH

TO BE

TITLE :

Side Guides - Chute

DATE :

ANGLES

+ 1D

DRAWN BY :

DWG SCALE :

DWG :

Collecting tray assembly

1702143

Page 15 of 20

Discovery Cutter Illustrated Parts Book, page 16
Text on page 16

Back guide bracket 1702120

Upper back plate 1702121

Back bracket 1702125

Spring 1702158

Front bracket 1702124

Front plaque 1702183

Plate 1702128

Reference plaque 1702131

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

C PERMISSION FROM GBC PRO-TECH

Blade holder 1702065

Front guide bracket 1702119

Pin 1702066

Bush 1702130

Upper front plate 1702118

Spring 1702158

Rear support 1702101

Right lever 1702126

Thrust bearing 1702164

Bush 1702129

Counter step bearing 1702165

Spring 1702158

Wheel 1702102

Bottom rear blade 1702103

Left lever 1702127

Tie rod 1702149

Shaft 1702111

Space washer 1702068

Bottom front blade 1702104

Upper blade 1702063

Guaged washer 1702067

Bearing bush 1702074

Support 1702100

Knob 1702166

Guide 1702105

Graduated strip 1702167

Spacer 1702155

Pipe 1702110

REVISION

CHECKED BY : GBC FILMS GROUP

Support 1702106

ORIGINATOR : On file

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

4151 Anderson Road, DeForest, WI 53532

FINISH

TO BE

TITLE :

DATE :

ANGLES

+ 1D

DRAWN BY :

DWG SCALE :

DWG :

Rear plaque 1702182

Page 16 of 20

Discovery Cutter Illustrated Parts Book, page 17
Text on page 17

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

C PERMISSION FROM GBC PRO-TECH

Washer

1702014

Back block

1702024

Pin 1702027

Front block

1702023

Fulcrum pin

1702022

Lower protection

1702140

Cable cover

1702136

Graduated strip

1702167

Transparent cover

1702042

Spacer

1702155

Pin 1702046

Washer

1702014

Spacer

1702025

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

REVISION

ORIGINATOR : On file

Microswitch

1702028

CHECKED BY : GBC FILMS GROUP

Spring

1702026

DIM. AS

SHOWN

TOL.

4151 Anderson Road, DeForest, WI 53532

FINISH

TO BE

TITLE :

Protection

DATE :

ANGLES

+ 1D

DRAWN BY :

DWG SCALE :

DWG :

Plate

1702021

Page 17 of 20

Discovery Cutter Illustrated Parts Book, page 18
Text on page 18

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

C PERMISSION FROM GBC PRO-TECH

Shoulder bolt, 5x25

1702153

Toroidal transformer

1702172

Panel assembly

1702133

Keyboard

1702135

Terminal block

1702171

Small column

1702154

Keyboard panel

1702134

Main switch

1702050

Fuse holder

1702005

Spacer

1702185

Bridge

1702049

Logic board

1702108

Power supply board

1702107

Fuse, 1A

1702189

Voltage selector

1702054

Fuse holder

1702052

Fuse, 1A

1702191

Fuse, 6x30, 10A

1702188

Socket

1702048

Fuse, 10A

1702190

Power supply cable

1702047

REVISION

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : On file

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

4151 Anderson Road, DeForest, WI 53532

FINISH

TO BE

TITLE :

Electrical Components

DATE :

ANGLES

+ 1D

DRAWN BY :

DWG SCALE :

DWG :

Nut 1702157

Board connecting cable

1702184

Fuse, 1.25A or 2.5A

1702186 or 1702187

Page 18 of 20

Discovery Cutter Illustrated Parts Book, page 19
Text on page 19

X-LINE L

LINE

FILTER

S-LINE

DISPLAY

16x18

white

KBPC25

black

AMP 2 pin

JST 15 pin

Molex Minifit 4 pin

white black red

LIMIT SWITCH

CUTTING MOTOR

LOGIC BOARD

JST 8 pin

TRANSPORT MOTOR

EMPTY

JST 5 pin

black red

EMITTER

JST 6 pin

JST 10 pin

Orange W.te/Black Black W.te/orange Yellow W.te/Red

Red

W.te/Yellow

JST 15 pin

red black white

+ 1

signal 3

JST 3 pin

HALL

SENSOR

PCB

LIMIT SWITCH

FRONT

red black white

+ 1

signal 3

JST 3 pin

HALL

SENSOR

PCB

LIMIT SWITCH

BACK

JST 3 pin

JST 3 pin

HALL SENSOR PCB

HALL SENSOR PCB

LIMIT SWITCH

FULL

KEYBOARD

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

4151 Anderson Road, DeForest, WI 53532

FINISH

TO BE

TITLE :

ELECTRICAL SCHEMATIC

DISCOVERY CUTTER

DATE :

ANGLES

+ 1D

DRAWN BY :

DWG SCALE :

DWG :

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : On file by request only

12 V 5 V Gnd Out Free 2 Out Free 1 Motor cut BWR Motor cut FWR Motor cut Brake Stepping motor CK Stepping motor FW/BW Stepping motor WR/Stb Resout 12 Resout 5

white black red

red black white green

Vcc Gnd 2 LED 3 Signal 4

REVISION

POWER SUPPLY BOARD

EDGE

SENSOR

JST 6 pin

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

C PERMISSION FROM GBC PRO-TECH

Page 19 of 20

Discovery Cutter Illustrated Parts Book, page 20

Page 20 of 20 ยท End of manual