
Text on page 1
Illustrated Parts Booklet
( 000 - 070)
© GBC Films Group, December 2000 Do not duplicate without written permission
4151 Anderson Road DeForest, WI 53532 Ph: ( 608) 246 - 8844 Fx: ( 608 ) 246 - 8645

( 000 - 070)
© GBC Films Group, December 2000 Do not duplicate without written permission
4151 Anderson Road DeForest, WI 53532 Ph: ( 608) 246 - 8844 Fx: ( 608 ) 246 - 8645
Page 1 of 13

Drawing number :
Drawing Title:
Page number:
Front and rear view
Control side - electrical
Drive side - electrical
Electrical panel assembly 001-539
E-stops and control panel
Page 1 - I
Page 2 of 13

Drawing number :
Drawing Title:
Page number:
This page intentionally left blank.
Page 1 - II
Page 3 of 13

(2 ) CABLETIE , 6 " (63123)
(4 ) SHCS 3/8-16 x 3/4 (23303) (4 ) 3/8 LOCKW ASHER (33688) APPLYLOC -T IT E -BLUE
RING TONGUETER MINAL, 10-12 AWG X 1/4" DBL CRMP (GROUND INSIDE CABINET)
(8 ) SHCS 3/8-16 X 1 (23305) (2 ) 086-100 CLEVIS PIN
MOT OR W IRE
(SHIELD MOTOR WIREWITH 1/2" BRAIDEDCABLESHIELD . SEE DETAIL A.) (4 ) SHCS 1/4-20 X 3/4 (23203) (4 ) FLAT WASHER 1/4Ø (33004) (4 ) 1/4 LOCKW ASHER (33686) APPLYLOC -T IT EBLUE
APPLYLOC -T IT E -BLUE
(8 ) HE XNUT 3/4-10 (36116)
(1 8 ) BHCS 1/4-2 0 X 3/8 (24048) APPLYLOC -T IT E -BLUE
(4 ) SHCS # 1 0 -3 2 X 1/2 (23164) (4 ) # 1 0 LOCKWASHER (33684) APPLYLOC -T IT EBLUE
(2 ) 032-230 THRUSTWASHER (1 2 ) BHSCS 1 / 2 -1 3 X 3/4 (24107) APPLYLOC -T IT E -BLUE
(2 ) 0 0 1 - 3 9 6 ASSE MB L Y , BRAKE
(4 ) BHSCS 1 / 4 -2 0 X 5/8 (24050) APPLYLOC -T IT E -BLUE
(3 ) SHCS # 8 -3 2 X 1/2 (3 ) NYLOC NUT # 8 -32 (3 ) FLAT WASHER #8
(2 ) BHSCS 1 / 4 -2 0 X 1/2 (24049)
(6 ) SHCS 1/4-20 X 3/4 (6 ) NY LOCKNUT 1/4-20 (6 ) FLAT WASHER #12
(5 ) BHCS 1/4-20 X 5/8 (5 ) NYLOC NUT 1/4-20 (5 ) FLAT WASHER #12
(4 ) SHCS 1/4-20 X 5/8 (24050) (4 ) NY LOCNUT 1/4-20 (37018)
(8 ) BHCS 1/4-20 X 3/4 (8 ) NYLOC NUT 1/4-20 (8 ) FLAT WASHER #12
DS60 CE Stand assembly
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
Thisprintistheproperty of GBCFilms Group. Theinformationthereonisremittedinconfidence .
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, C
Page 1 - 1
Page 4 of 13

(2) 710-076 UNW IND SHAFT
(2) 001-439 REW IND BRAK E
(3) 770-004 TIE BARS
(6) SHCS 1/2-13 X 1 1/4 (23407)
(6) 1/2Ø LOCK W ASHER (33741)
(6) 1/2Ø FLAT W ASHER (33012) APPLY LOC-TITE-BLUE
240-120 THERMOCOUPLE
089-021 SPRING BHSCS #6-32 X 1/4 (24016) FLAT W ASHER (33070)
(2) FLAT W ASHER #10 (33074)
(2) BHSCS #10-32 X 1/4 (24038)
R
(2) 001-432 REW IND ASSY 860-014 TUBE (SECOND ONE)
(4) 450-099 DECAL, FORKLIFT
Front and rear view
4151 Anderson Road, DeForest, WI 53532
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
585-077 GUARD FRONT, LOW ER
(2) 026-001 BEARING (FLANGE TOW ARD LOCK COLLARS)
(2) 530-022 SUPPORT CORE
(2) SET SCREW , BRASS TIP, 3/8-16 X 1/2
REPRODUCED, C
Page 1 - 2
Page 5 of 13

510-241 B R ACKET, REAR T ABLE, ELECT
(2) BHCS 1/4-20 x 1" (24053)
(2) NYLOCK N U T 1/4Ø (37018)
(2) 510-240 BR ACKET, REAR TABLE CAP
(4) FHSCS #10-32 x 3/8 ( 24209)
4151 Anderson Road, DeForest, W I 53532
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .
400-140 CONNECTING LINK
435-015 B U SHING, TAPERLOCK
(4) FENDER W ASHER 3/16 X 1 (33202)
(4) #10 LOCK W ASHER (33614)
(4) 10-32 HEX NUT (36030) APPLY LOC-TITE BLUE
400-140 CONNECTING LINK
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, C
Page 1 - 3
Page 6 of 13

ZERK FITTING
(4) 501-027 BLOCK, ROLL BRG GIB
(8) SHCS 3/8-16 x 5/8 (23302) APPLY LOC-TITE BLUE
(2) 501-025 BLOCK, ROLL B R G
(4) 629-009 LIN K , ROLL BRG B L K
(4) STRIP 3/8Ø x 1 1/4 (26332)
(4) NYLOC NUT 5/16-18 (37021) APPLY W H ITE LITHIUM GREASE
(2) 755-070 SPACER
(2) 290-280 CLAMP COLLAR
(6) 5/16 FLAT W ASHER (33006)
(3) NYLOC NUT 5/16-18 (37021) 026-004 BUSHING APPLY W H ITE LITHIUM GREASE
040-049 BUSHING 032-013 W ASHER, THRUST
4151 Anderson Road, DeForest, W I 53532
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .
(2) 629-014 LEVER, C L AMP, ASSY
(2) 325-210 CLEVIS, D-231-3
(2) HEX NUT 1/2-20UNF (36160) THREAD 629-017 TO BOTTOM OF THE CLEVIS, BACK OUT 5 TURNS AND THEN LOCK IN PLACE W ITH HEX NUTS AT 325-210 CLEVIS'S.
APPLY LOC-TITE BLUE
430-008 W ORM
(BOTH SIDES OF MACHINE)
(2) 040-035 BUSHING APPLY W H ITE LITHIUM GREASE
(2) 629-017 LIN K , LIFT ROD
(2) 290-260 LOCK COLLAR AD JUST THIS COLLAR UNTIL SPRING IS JUST AC T IVATED.
LOCK IN PLACE. (BOTH SIDES)
(2) 089-018 SPRING, D IE
(2) STRIP 3/8 x 2 1/2 (26337) APPLY LOC-TITE-BLUE AN D H IGH TEMP GREASE
(2) 629-010 LINK, ROLL PIVOT AXLE
(4) SHCS 3/8-16 x 5/8 (23302) APPLY LOC-TITE-BLUE
(4) 095-103 PIN , DOW EL
(2) 501-028 BLOCK, ROLL LIFT
(2) 629-011 LEVER, ROLL LIFT
(4) W ASHER 1/2Ø (33012)
(2) STRIP 1/2 x 2" (26354)
(2) NYLOCK NUT 3/8-16 (37024) APPLY HIGH TEMP GREASE
(2) 026-000 FLANGE BEARING
(4) HCS 1/2-13 x 1 1/2
(4) NYLOCK 1/2-13 NE (37030)
(2) 020-007 BEARING, MAIN ROLL UPPER
1.10 GAP ON THIS SIDE (COLD SETTING)
BEAR ING BLOCK ASSEM B L Y (TOP VIEW )
GROOVE
501-025 BEAR ING BLOCK
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, C
Page 1 - 4
Page 7 of 13

(REMOVED) DETAIL A
WASHER (33735)
CABLE TIE, 6" (63123)
CABLE TIE, 8" (63125)
217-033 DIN RAIL
(FOR CONNECTIONS - SEE SHEET 5)
(5) BHSCS 1/4-20 X 1/2 (24049) 280-042 HARNESS
(5) 1/4 STAR WASHER (33737) APPLY LOC-TITE BLUE
(3) 186-000 FUSE HOLDER
(2) 186-220 FUSE, 2.5 AMP 186-016 FUSE, .5 AMP
(3) 186-002 FUSE CARRIER 450-101 DECAL, FUSE (TRIM OFF ONE ZONE) (FOR CONNECTIONS - SEE SHEET 5)
(4) 217-220 TERMINAL
(2) 217-245 JUMPER
(2) 217-255 COVER, JUMPER 217-235 TERMINAL, GROUND 217-170 RAIL END 217-005 DIN RAIL
(2) BHSCS 1/4-20 x 3/8 (24048)
(2) WASHER, 1/4 STAR (33737) (FOR CONNECTIONS - SEE SHEET 5) APPLY LOC-TITE BLUE
LOC-TITE BLUE TO RING
214-400 KNOB
SENSOR, LOCATE MAGNET NORTH POLE ON TOP. SHCS #10-32 X 1 (23168) NUT, NYLOC #10-32 (37015) WASHER, FLAT #10 (33074) APPLY LOC-TITE BLUE
(2) SHCS #10-32 X 3/8 (23163)
(2) #10 LOCK WASHER (33684) APPLY LOC-TITE BLUE
Control side - electrical
4151 Anderson Road, DeForest, WI 53532
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
(2) 755-083 SPACER, HEATER SPRING
(2) 089-022 SPRING (6") 180-006 SLEEVE, INSULATING SEE DETAIL -A- FOR ASSEMBLY INSTRUCTIONS.
(8) LOCK WASHER (33735)
(8) SHCS #10-32 X 3/8 (23163)
214-263 SWITCH, PHOTOEYE FOOT
182-000 FAN 510-265 BRACKET, FAN 670-038 PANEL, FILTER MOUNT
(2) SHCS #10-32 X 1/4 (23162) 185-033 FILTER
(2) #10 LOCK WASHER (33684)
(4) PPHMS #6-32 X 1-1/4 (23162)
(4) NUT, #6-32 NYLOC (37010)
(4) SPACER 1/4 X #6 X 5/8 (SPNY-065) APPLY LOC-TITE BLUE
+OUT
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, C
Page 1 - 5
Page 8 of 13

(REMOVED) DETAIL A
W ASH E R ( 33735)
C ABLE TIE, 6" (63123)
C ABLE TIE, 8" (63125)
219-001 IN D ICATOR, PROX.
214-027 SW ITCH, BARRIER 450-095 D E C AL , RUN/STOP
Driv e side - electrical
4151 Anderson Road, DeForest, WI 53532
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
(APPROX. 50 TOTAL)
(4) SHCS #10-32 X 3/8 (23163)
(4) W ASHER, #10 LOCK (33074) SETSCREW , #8-32 X 1/4 (25153)
REPRODUCED, C
Page 1 - 6
Page 9 of 13

R ED
R ED
R ED
+5 +OUT
FOR 24V
FOR 24V
#3 TO PB TERM BLK E-STOP 1
#2 TO PBTERM BLK
R ED
FOR 24V (IF RESET DOES NOT W ORK)
001-539 ELEC T R ICAL PANEL ASSY.
R ED
L2-5 FU 3
L2-3 FU 1
4151 Anderson Road, DeForest, W I 53532
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .
R ED
FOR 240 VAC (IF HEATERS ARE OFF)
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, C
Page 1 - 7
Page 10 of 13

R ED
R ED W H ITE
R ED
R ED
R ED BLACK
R ED BLACK
R ED W H ITE
BLACK
R ED
R ED BLACK
R ED BLACK
R ED
IN CABINET
L13 RED
RED L12
BOLT
BLUE
FOOT SW ITCH CABLE
R ED
"SW 8" CABLE
} TACH } RP TO J5 ON 001-539
} TO FRC SENSOR
BROWN
BLUE
R ED
001-538 CONTROL PANEL ASSY. (REAR VIEW )
R ED
TB 4
"FCG-PW R" BLAC K "24V PW " BLAC K
R ED
D RE
UE BL
GRD
D RE
BARE
PE STUD
4151 Anderson Road, DeForest, W I 53532
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .
(INSIDE REAR VIEW )
R ED
R ED
R ED
TO L2-4 ON T B 2-1
R ED
TO MOTOR R ED
TO TB 2-3
RE D
R ED
RE D
BLUE
"FCG-PW R" RED "TRM STRIP" RED
(FOR PROGRAM M ING TACH)
SSR
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, C
Page 1 - 8
Page 11 of 13

XX/XX
2 2 0 /3 8 0 VAC
X X
MADE IN MADISON, WISCONSIN, U.S.A. D S 6 0 C E
FCC NOTE
VIEW A--A
INSIDE CABINET
SCREW .
OR GUARD.
POSITION W ITH SW ITCHACTUATOR " RELEASED " W H EN IN SERTED INTO GROOVE IN COLLAR, AFTER
VIEW B--B
(2) 450-071 DECAL, DS-60 (LOCATION SHOW N ON "COVER ASSY")
(20) BHSCS #10-32 x 3/8 (24029)
ON CAB INET FACES BETW EEN THE C ABINETS:
(2) 450-117 DECAL, W ARNING CRUSH & BURN , LEFT
(2) 450-116 DECAL, W AR N ING CRUSH/BURN, RT
IS SHOW N
INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.
INTERFERENCE, AND [2] THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED,
THE FOLLOWING TWO CONDITIONS, [1] THIS DEVICE MAY NOT CAUSE HARMFUL
THIS DEVICE COMPLIES WITH PART 15 OF FCC RULES. OPERATION IS SUBJECT TO
Schemac ti
L a rg e s t
CurentRating :
S e a ri l N o .
T INPU T
B Y POCKETIN GSETSCREWSOFGUARDCOLLARS IN T O
4151 Anderson Road, DeForest, W I 53532
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
LOCATE JUST ABOVE TERMINAL INSIDE CAB.
(2) 095-100 ROLL PIN, 1/8 DIA X 1/2 MOUNT IN U N W IND
(2) 001-601 ASSY, CORE CHUCK 530-022 SUPPORT CORE 860-014 TUBE
(2) 450-089 DECAL, GROUND
LOCATE INSIDE CABINET
W ITH (2) #8 SHCS EACH SIDE.
MOUNT ON GROUND TERMINAL
POCKET SET SCREW
OFPLUNGER , LOWERGUARD , R ELEA SEKNOB ) .
COLLAR.
OFSW ITC H ( S IMULTANEOUSLY LI FTGUARDANDPULLKNOB
7 . POCKET DRIVE-SIDE COLLAR SET SCREW INTO AXLE. 8 . FIR MLYMOUNTSW IT C H , STILL A L IGNED TO GROOVE IN
POCKET SET SCREW OF COLLAR INTO AXLE. 6 . W ITH GUARDST ILL R A ISED , ROTATEDR IVE- SIDECOLLAR U N T IL GROOVE ALIGNS TO SWITC HACTUATOR .
POSITION (DIMENSION SHOWN), LOCK COLLAR TO AXLE AND
A XLE. 3 . TEMPORARILY MOUNT MACHINE COLLARS, BOTH SIDES. 4 . MOUNT 0 9 8 - 0 0 6 PLUNGER ( T I P IN HOLE IN COLLAR ) .
1 . POSITION BEAR IN GSINCAB IN ET. 2 . IN SER TGUARDAXLETHROUGHBEAR IN GSANDGUARD ,
POCKET SET SCREW INTO SHAFT AS SHOWN
REPRODUCED, C
Page 1 - 9
Page 12 of 13

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, C
(4) 450-098 DECAL, E-STOP
(4) 214-313 PUSHBUTTON, E-STOP
(8) 214-314 CONTACT BLOCK, E-STOP (2 PER SW ITCH) (FOR CONNECTIONS - SEE SHEET 5)
(FOR AD JUSTMENT PROCEDURE
RED
E-stops and control panel
4151 Anderson Road, DeForest, W I 53532
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .
RED
RED B L AC K
RED
RED
RED
RED
RED
Page 1 - 10
Page 13 of 13 ยท End of manual
The chrome 8" roll is 690-056 and the rubber 5" roll is 690-055. See page 7.
The motor is 425-003. See page 4.
The electrical panel uses 186-220 2.5 amp fuses and a 186-016 0.5 amp fuse, in 186-000 fuse holders. See page 8.
The drive chain is 400-005 and the unwind chain is 400-016, both with 400-140 connecting links. The heater is 189-039. See page 6 and page 8.
The E-stop pushbutton is 214-313, with 214-314 contact blocks (two per switch). See page 13.