DS 60 CE Illustrated Parts Booklet, page 1
Text on page 1

Illustrated Parts Booklet

( 000 - 070)

© GBC Films Group, December 2000 Do not duplicate without written permission

4151 Anderson Road DeForest, WI 53532 Ph: ( 608) 246 - 8844 Fx: ( 608 ) 246 - 8645

Page 1 of 13

DS 60 CE Illustrated Parts Booklet, page 2
Text on page 2

Links to Content

Drawing number :

Drawing Title:

Page number:

Front and rear view

Control side - electrical

Drive side - electrical

Electrical panel assembly 001-539

E-stops and control panel

Page 1 - I

Page 2 of 13

DS 60 CE Illustrated Parts Booklet, page 3
Text on page 3

Drawing number :

Drawing Title:

Page number:

This page intentionally left blank.

Page 1 - II

Page 3 of 13

DS 60 CE Illustrated Parts Booklet, page 4
Text on page 4

MOT OR W IRE

(2 ) CABLETIE , 6 " (63123)

MOT OR

BRAIDED CABLE SHIELD, 1/2"

(2 ) 001-394 IDLER ASSEMBLY

(4 ) SHCS 3/8-16 x 3/4 (23303) (4 ) 3/8 LOCKW ASHER (33688) APPLYLOC -T IT E -BLUE

DETAIL A

RING TONGUETER MINAL, 10-12 AWG X 1/4" DBL CRMP (GROUND INSIDE CABINET)

(2 ) 700-009 SADDLE

(8 ) SHCS 3/8-16 X 1 (23305) (2 ) 086-100 CLEVIS PIN

175-000 GROMMET FOR

MOT OR W IRE

425-003 MOT OR

(SHIELD MOTOR WIREWITH 1/2" BRAIDEDCABLESHIELD . SEE DETAIL A.) (4 ) SHCS 1/4-20 X 3/4 (23203) (4 ) FLAT WASHER 1/4Ø (33004) (4 ) 1/4 LOCKW ASHER (33686) APPLYLOC -T IT EBLUE

UNLESS OTHERWISE SPECIFIED

(4 ) 470-130 CAST ORS

APPLYLOC -T IT E -BLUE

(4 ) 645-011 THREADEDROD

(8 ) HE XNUT 3/4-10 (36116)

520-068 BRIDGE

(1 8 ) BHCS 1/4-2 0 X 3/8 (24048) APPLYLOC -T IT E -BLUE

(2 ) 465-015 PULL HANDLE

(4 ) SHCS # 1 0 -3 2 X 1/2 (23164) (4 ) # 1 0 LOCKWASHER (33684) APPLYLOC -T IT EBLUE

(2 ) 290-660 LOCK COLLAR

(4 ) 510-223 UNW IND CLEVIS

(2 ) 032-230 THRUSTWASHER (1 2 ) BHSCS 1 / 2 -1 3 X 3/4 (24107) APPLYLOC -T IT E -BLUE

(2 ) 0 0 1 - 3 9 6 ASSE MB L Y , BRAKE

520-054 REAR TABLE

(4 ) BHSCS 1 / 4 -2 0 X 5/8 (24050) APPLYLOC -T IT E -BLUE

585-079 GUARD, BRIDGE

(3 ) SHCS # 8 -3 2 X 1/2 (3 ) NYLOC NUT # 8 -32 (3 ) FLAT WASHER #8

(2 ) 175-008 STANDOFF, PAN-POLE

(2 ) BHSCS 1 / 4 -2 0 X 1/2 (24049)

585-078 GUARD, BRIDGE

(6 ) SHCS 1/4-20 X 3/4 (6 ) NY LOCKNUT 1/4-20 (6 ) FLAT WASHER #12

595-016 GUARD, IN FEED

(5 ) BHCS 1/4-20 X 5/8 (5 ) NYLOC NUT 1/4-20 (5 ) FLAT WASHER #12

(2 ) 465-030 BUMP E R

(4 ) SHCS 1/4-20 X 5/8 (24050) (4 ) NY LOCNUT 1/4-20 (37018)

585-081 GUARD, TOP

(8 ) BHCS 1/4-20 X 3/4 (8 ) NYLOC NUT 1/4-20 (8 ) FLAT WASHER #12

DS60 CE Stand assembly

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

Thisprintistheproperty of GBCFilms Group. Theinformationthereonisremittedinconfidence .

001-397 ASSY, PIVOT ROLLS

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, C

Page 1 - 1

Page 4 of 13

DS 60 CE Illustrated Parts Booklet, page 5
Text on page 5

SUPPORT

BHSCS #6-32 X 1/4

520-065 C ABINET, ELECTRIC

(2) 710-076 UNW IND SHAFT

(2) 001-439 REW IND BRAK E

(3) 770-004 TIE BARS

(6) SHCS 1/2-13 X 1 1/4 (23407)

(6) 1/2Ø LOCK W ASHER (33741)

(6) 1/2Ø FLAT W ASHER (33012) APPLY LOC-TITE-BLUE

510-297 B R AC K ET, THERMOCOUPLE

240-120 THERMOCOUPLE

757-026 SUPPORT, THERMOCOUPLE

089-021 SPRING BHSCS #6-32 X 1/4 (24016) FLAT W ASHER (33070)

(2) FLAT W ASHER #10 (33074)

(2) BHSCS #10-32 X 1/4 (24038)

W ASH E

R

THERMOCOUPLE

SPRING

520-071 C ABINET, DRIVE

(2) 001-432 REW IND ASSY 860-014 TUBE (SECOND ONE)

(4) 450-099 DECAL, FORKLIFT

Front and rear view

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

450-078 DECAL, ROLL LIFT

  1. 001-602 ASSY, U N W IND CHUCK

585-080 GUAR D , FRONT

585-077 GUARD FRONT, LOW ER

(2) 026-001 BEARING (FLANGE TOW ARD LOCK COLLARS)

(2) 530-022 SUPPORT CORE

(2) SET SCREW , BRASS TIP, 3/8-16 X 1/2

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED, C

Page 1 - 2

Page 5 of 13

DS 60 CE Illustrated Parts Booklet, page 6
Text on page 6

510-242 B R ACKET, REAR T ABLE, DRIVE

510-241 B R ACKET, REAR T ABLE, ELECT

  1. FHSCS 1/4-20 X 1/2 (24222)

760-056 REAR TABLE (REF.)

001-432 ASSY, REW IND (REF)

001-428 ASSY, IDLER, ADJUSTABLE

(2) BHCS 1/4-20 x 1" (24053)

(2) NYLOCK N U T 1/4Ø (37018)

#12 FLAT W ASHER

001-432 ASSY, REW IND (REF)

(2) 510-240 BR ACKET, REAR TABLE CAP

(4) FHSCS #10-32 x 3/8 ( 24209)

OTHERWISE

SPECIFIED

4151 Anderson Road, DeForest, W I 53532

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .

750-006 SPROCKET, STEEL

400-005 C H AIN , DRIVE

400-140 CONNECTING LINK

435-012 SPROCKET

435-015 B U SHING, TAPERLOCK

545-014 COVER, SLOT, M AIN ROLL

(4) FENDER W ASHER 3/16 X 1 (33202)

(4) #10 LOCK W ASHER (33614)

(4) 10-32 HEX NUT (36030) APPLY LOC-TITE BLUE

UNLESS

400-016 C H AIN , UNW IND

400-140 CONNECTING LINK

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, C

Page 1 - 3

Page 6 of 13

DS 60 CE Illustrated Parts Booklet, page 7
Text on page 7

710-084 SHAFT, LIFT TORQUE

690-056 CHROME 8" ROLL

690-055 RUBBER 5" ROLL

ZERK FITTING

(4) 501-027 BLOCK, ROLL BRG GIB

(8) SHCS 3/8-16 x 5/8 (23302) APPLY LOC-TITE BLUE

(2) 501-025 BLOCK, ROLL B R G

APPLY BLUE LOC TITE TO FASTENERS APPLY #44 HIGH TEMP BEARING GREASE

  1. ZERK 90° (60104)

ALIGN ZERK HOLE TO GROOVE IN BEARING (SEE BEARING BLOCK ASSEMBLY ABOVE)

(4) 629-009 LIN K , ROLL BRG B L K

(4) STRIP 3/8Ø x 1 1/4 (26332)

(4) NYLOC NUT 5/16-18 (37021) APPLY W H ITE LITHIUM GREASE

LOCATE BOLT HEAD TOW ARD CABINET

(2) 755-070 SPACER

(2) 290-280 CLAMP COLLAR

710-087 SHAFT, C R AN K

510-232 B R ACKET, CRAN K L IFT

(6) 5/16 FLAT W ASHER (33006)

(3) NYLOC NUT 5/16-18 (37021) 026-004 BUSHING APPLY W H ITE LITHIUM GREASE

465-034 KNOB, ROLL LIFT

(REF ONLY H ANDLE CONTAINED IN ACC. PAC K )

501-039 BLOCK, CRANKSHAFT

040-049 BUSHING 032-013 W ASHER, THRUST

  1. BHSCS 3/8-16 X 5/8 ( 24089) SHCS 5/16-18 X 1 3/4 (23260) FIN HX NUT 5/16-18 (36104)

430-005 GEAR , W ORM

  1. KEY 1/4x 1/4 x 2" (47813-1) APPLY W H ITE LITHIUM GREASE

UNLESS

SPECIFIED

4151 Anderson Road, DeForest, W I 53532

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .

OTHERWISE

(2) 629-014 LEVER, C L AMP, ASSY

(2) 325-210 CLEVIS, D-231-3

(2) HEX NUT 1/2-20UNF (36160) THREAD 629-017 TO BOTTOM OF THE CLEVIS, BACK OUT 5 TURNS AND THEN LOCK IN PLACE W ITH HEX NUTS AT 325-210 CLEVIS'S.

APPLY LOC-TITE BLUE

040-003 BUSHING

430-008 W ORM

  1. 040-003 BUSHING, BRONZE KEY 3/16 X 3/16 X 1"

GREASE ZERK FACING DOW N

(BOTH SIDES OF MACHINE)

(2) 040-035 BUSHING APPLY W H ITE LITHIUM GREASE

(2) 629-017 LIN K , LIFT ROD

(2) 290-260 LOCK COLLAR AD JUST THIS COLLAR UNTIL SPRING IS JUST AC T IVATED.

LOCK IN PLACE. (BOTH SIDES)

(2) 089-018 SPRING, D IE

(2) STRIP 3/8 x 2 1/2 (26337) APPLY LOC-TITE-BLUE AN D H IGH TEMP GREASE

(2) 629-010 LINK, ROLL PIVOT AXLE

(4) SHCS 3/8-16 x 5/8 (23302) APPLY LOC-TITE-BLUE

(4) 095-103 PIN , DOW EL

(2) 501-028 BLOCK, ROLL LIFT

(2) 629-011 LEVER, ROLL LIFT

(4) W ASHER 1/2Ø (33012)

(2) STRIP 1/2 x 2" (26354)

(2) NYLOCK NUT 3/8-16 (37024) APPLY HIGH TEMP GREASE

(2) 026-000 FLANGE BEARING

(4) HCS 1/2-13 x 1 1/2

(4) NYLOCK 1/2-13 NE (37030)

(2) 020-007 BEARING, MAIN ROLL UPPER

1.10 GAP ON THIS SIDE (COLD SETTING)

020-007 BEARING

BEAR ING BLOCK ASSEM B L Y (TOP VIEW )

GREASE

GROOVE

501-025 BEAR ING BLOCK

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, C

Page 1 - 4

Page 7 of 13

DS 60 CE Illustrated Parts Booklet, page 8
Text on page 8

INSULATING SLEEVE

(REMOVED) DETAIL A

HEATER

#10 EXTERNAL STAR

WASHER (33735)

CABLE TIE, 6" (63123)

CABLE TIE, 8" (63125)

FOOTSWITCH TERMINAL BLOCK:

217-033 DIN RAIL

  1. 217-120 TERMINAL, 40 AMP, GRAY 217-140 TERMINAL 4MM GROUND 217-170 RAIL END

001-539 ASSY, ELECTRICAL PANEL

(FOR CONNECTIONS - SEE SHEET 5)

(5) BHSCS 1/4-20 X 1/2 (24049) 280-042 HARNESS

(5) 1/4 STAR WASHER (33737) APPLY LOC-TITE BLUE

E-STOP 1

INPUT

OUTPUT

175-190 STRAIN RELIEF

(3) 186-000 FUSE HOLDER

(2) 186-220 FUSE, 2.5 AMP 186-016 FUSE, .5 AMP

(3) 186-002 FUSE CARRIER 450-101 DECAL, FUSE (TRIM OFF ONE ZONE) (FOR CONNECTIONS - SEE SHEET 5)

POWER CORD CONNECT TERMINAL:

(4) 217-220 TERMINAL

(2) 217-245 JUMPER

(2) 217-255 COVER, JUMPER 217-235 TERMINAL, GROUND 217-170 RAIL END 217-005 DIN RAIL

(2) BHSCS 1/4-20 x 3/8 (24048)

(2) WASHER, 1/4 STAR (33737) (FOR CONNECTIONS - SEE SHEET 5) APPLY LOC-TITE BLUE

186-019 CIRCUIT BREAKER

  1. BHSCS #6-32 X 1/4 (24016) APPLY LOC-TITE - BLUE (FOR CONNECTIONS - SEE SHEET 5)

214-008 SWITCH APPLY

LOC-TITE BLUE TO RING

214-018 SWITCH, ON/OFF

214-400 KNOB

001-437 ASSY, MAGNET/FORCE

SENSOR, LOCATE MAGNET NORTH POLE ON TOP. SHCS #10-32 X 1 (23168) NUT, NYLOC #10-32 (37015) WASHER, FLAT #10 (33074) APPLY LOC-TITE BLUE

001-505 FORCE SENSOR ASSY

(2) SHCS #10-32 X 3/8 (23163)

(2) #10 LOCK WASHER (33684) APPLY LOC-TITE BLUE

E-STOP 2

Control side - electrical

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

(INSIDE VIEW)

189-039 HEATER

(2) 755-083 SPACER, HEATER SPRING

(2) 089-022 SPRING (6") 180-006 SLEEVE, INSULATING SEE DETAIL -A- FOR ASSEMBLY INSTRUCTIONS.

510-243 BRACKET, HTR/THERMO

(8) LOCK WASHER (33735)

(8) SHCS #10-32 X 3/8 (23163)

175-180 STRAIN RELIEF

182-012 FAN GUARD

214-263 SWITCH, PHOTOEYE FOOT

182-000 FAN 510-265 BRACKET, FAN 670-038 PANEL, FILTER MOUNT

(2) SHCS #10-32 X 1/4 (23162) 185-033 FILTER

(2) #10 LOCK WASHER (33684)

(4) PPHMS #6-32 X 1-1/4 (23162)

(4) NUT, #6-32 NYLOC (37010)

(4) SPACER 1/4 X #6 X 5/8 (SPNY-065) APPLY LOC-TITE BLUE

+OUT

  • OUT

PUSHBUTTON TERMINAL BLOCK:

  1. 185-020 END BARRIER

(7 EA) 217-021 BRIDGE BAR, FIXED TERM BLOCK

  1. 185-022 TERM BLOCK 217-042 PLATE, MINI-TERM 217-211 RAIL, DIN (FOR CONNECTIONS - SEE SHEET 5)

(FOR TERMINAL ASSEMBLY - SEE SHEET 5)

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, C

Page 1 - 5

Page 8 of 13

DS 60 CE Illustrated Parts Booklet, page 9
Text on page 9

INSULAT ING SLEEVE

(REMOVED) DETAIL A

HEATER

#10 EXTER N AL STAR

W ASH E R ( 33735)

C ABLE TIE, 6" (63123)

C ABLE TIE, 8" (63125)

219-001 IN D ICATOR, PROX.

(INSIDE VIEW )

GREEN

E-STOP 3

214-290 SW ITCH, AUTO/STOP

214-295 SW ITCH COVER, RED/GREEN

214-027 SW ITCH, BARRIER 450-095 D E C AL , RUN/STOP

( FORCONNECT IONS - SEE SHEET 5)

UNLESS OTHERWISE SPECIFIED

Driv e side - electrical

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

217-043 TERM INAL BLOCK

( FORCONNECT IONS - SEE SHEET 5)

  1. SHCS #6-32 X 5/8 (23085)

175-004 TIE B ASE

(APPROX. 50 TOTAL)

E-STOP 4

510-227 B R ACKET, HEATER

(4) SHCS #10-32 X 3/8 (23163)

(4) W ASHER, #10 LOCK (33074) SETSCREW , #8-32 X 1/4 (25153)

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED, C

Page 1 - 6

Page 9 of 13

DS 60 CE Illustrated Parts Booklet, page 10
Text on page 10

R ED

BLACK

DK BLUE

R ED

BLACK

BLACK

BLACK

R ED

W H ITE

BLANK

+5 +OUT

  • OUT

RP TO CONTROL PANEL

TEST LOCATION

FOR 24V

TEST LOCATION

FOR 24V

#3 TO PB TERM BLK E-STOP 1

#2 TO PBTERM BLK

DC FAN

RESET SW ITCH

R ED

VIEW A-A

L1-3 NOISE FILTER

} E-STOP CNT

TEST LOCATION

FOR 24V (IF RESET DOES NOT W ORK)

IN P U T

OUTPUT

B L ACK OVER TEM P

RED OVER TEMP

001-539 ELEC T R ICAL PANEL ASSY.

(FOR INTERNAL W IRING - SEE 001-539)

280-042H ARNESS

BLACK

R ED

L2-5 FU 3

L2-3 FU 1

OTHERWISE

SPECIFIED

Electrical panel assembly 001-539

4151 Anderson Road, DeForest, W I 53532

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .

} SSR TO CONTROL PANEL

UNLESS

BLACK

R ED

TEST LOCATION

FOR 240 VAC (IF HEATERS ARE OFF)

L1-5 CONT. HTR

N4 DRIVE HTR

N3 FILTER

L2-6 FUSE

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, C

Page 1 - 7

Page 10 of 13

DS 60 CE Illustrated Parts Booklet, page 11
Text on page 11

R ED

BLACK

R ED W H ITE

R ED

BLACK

R ED

BLACK

TE R MINAL

BLOCK

R ED BLACK

W H ITE

R ED BLACK

NOTES:

  1. ELEC T R IC SCHEMATIC IS 810-046.
  2. W IRING HARNESS IS 280-042.

SW 8 TO 280-042 H ARNESS

TO PUSHBU TTON

SW 4 TO 280-042 H ARNESS

BLACK

R ED W H ITE

B L AC K "TMP PW "

B L ACK "TAC H "

PC BBOARD

W H ITE

BLACK

R ED

R ED BLACK

W H ITE

R ED BLACK

SW 5 TO 280-042 H ARNESS

R ED

BLACK

GROUND SCREW

IN CABINET

} MOTOR CABLE

N4 BLUE

L13 RED

RED L12

ELECTRIC NOISE FILTER

BLUE N3

GROUND TO

BOLT

GREEN

BROWN

BLUE

FOOT SW ITCH CABLE

} TO ELECTRIC CABINET SID E

214-290 SW ITCH (SW 3)

W H ITE

R ED

BLACK

217-043 TERM INAL BLOCK

FOOTSW ITCH TERMINAL BLOCK

"SW 8" CABLE

} TACH } RP TO J5 ON 001-539

} PROX. SW ITC H

} FCG POW ER

} TO FRC SENSOR

BLACK

BROWN

BLUE

R ED

001-538 CONTROL PANEL ASSY. (REAR VIEW )

W H ITE

BLACK

BLACK

R ED

TB 4

PUSHBUTTON TERMINAL BLOCK

"TRM STRIP" BLACK

"FCG-PW R" BLAC K "24V PW " BLAC K

RED "TMP PW "

RED "TACH"

GREEN

R ED

BLACK

UNLESS

D RE

UE BL

GRD

D RE

BARE

PE STUD

FUSE HOLDERS

SPECIFIED

4151 Anderson Road, DeForest, W I 53532

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .

OTHERWISE

ELECTRICAL CABINET

(INSIDE REAR VIEW )

R ED

R ED

R ED

TO ARM FUSE

TO L2-4 ON T B 2-1

TO L2-6 ON T B 2-2

R ED

TO L1 ON CONTACTOR -4 R ED

TO MOTOR R ED

TO L1 ON CONTACTOR -4

TO TB 2-3

TO CONTACTOR -4

TO L12 ON FILTER

C IRCUIT BREAKER

RESET

RE D

R ED

RE D

BLACK

BLUE

W H ITE

BLACK

"24V PW " RED

"FCG-PW R" RED "TRM STRIP" RED

JUMPER

(FOR PROGRAM M ING TACH)

TMP PW

THERMO

SSR

OVERTEMP

MOTOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, C

Page 1 - 8

Page 11 of 13

DS 60 CE Illustrated Parts Booklet, page 12
Text on page 12

HEATER

XX/XX

2 2 0 /3 8 0 VAC

D 6 CXXXXXX

X X

MADE IN MADISON, WISCONSIN, U.S.A. D S 6 0 C E

T R IM OFF

FCC NOTE

  1. 450-180 DECAL, HIGH VOLTAGE

VIEW A--A

450-119 DEC AL, MOVING PARTS

INSIDE CABINET

450-089 DECAL, GROUND

LOCATE AT MOTOR GROUND W IRE TERMINATION

SCREW .

COLLAR IS POSITIONED AND POCKETED TO SHAFT

OR GUARD.

214-005 SWITCH, SAFETY, INTERLOCK

POSITION W ITH SW ITCHACTUATOR " RELEASED " W H EN IN SERTED INTO GROOVE IN COLLAR, AFTER

VIEW B--B

  • OUT
  • + 5+OU T

520-051 (520-052 OPPOSITE) C ABINET, LEFT COVER

(2) 450-071 DECAL, DS-60 (LOCATION SHOW N ON "COVER ASSY")

(20) BHSCS #10-32 x 3/8 (24029)

450-095 DECAL, R U N /STOP (REF)

ON CAB INET FACES BETW EEN THE C ABINETS:

(2) 450-117 DECAL, W ARNING CRUSH & BURN , LEFT

(2) 450-116 DECAL, W AR N ING CRUSH/BURN, RT

450-115 SERIAL PLATE

IS SHOW N

INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.

INTERFERENCE, AND [2] THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED,

THE FOLLOWING TWO CONDITIONS, [1] THIS DEVICE MAY NOT CAUSE HARMFUL

THIS DEVICE COMPLIES WITH PART 15 OF FCC RULES. OPERATION IS SUBJECT TO

Schemac ti

L a rg e s t

CurentRating :

S e a ri l N o .

OUTPU

T INPU T

C EN TERAXLEINMACH IN E, TH ENLOCKAXLETOGUARD

B Y POCKETIN GSETSCREWSOFGUARDCOLLARS IN T O

VIEW B - - B

UNLESS OTHERWISE SPECIFIED

4151 Anderson Road, DeForest, W I 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

450-035 DEC AL, HAZARD VOLTAGE

LOCATE JUST ABOVE TERMINAL INSIDE CAB.

710-092 SHAFT, REW IND

(2) 095-100 ROLL PIN, 1/8 DIA X 1/2 MOUNT IN U N W IND

(2) 001-601 ASSY, CORE CHUCK 530-022 SUPPORT CORE 860-014 TUBE

(2) 450-089 DECAL, GROUND

450-121 DEC AL, HAZARD VOLTAGE TEXT

LOCATE INSIDE CABINET

450-062 DECAL, RESET

450-118 DEC AL, READ INSTRUCTIONS

450-035 DEC AL, HAZARD VOLTAGE

760-056 REAR TABLE (REF)

BOLT TABLE TO BOTH PLASTIC TABLE B R ACKETS

W ITH (2) #8 SHCS EACH SIDE.

450-034 DECAL PE

MOUNT ON GROUND TERMINAL

IN TOSHAFTASSHOWN

640-016 COLLAR, LOCK

POCKET SET SCREW

450-097 DECAL, M AIN POW ER

  1. 673-001 PLUG, 1"

USE IF CAB INET HAS REW IND HOLE HERE

OFPLUNGER , LOWERGUARD , R ELEA SEKNOB ) .

COLLAR.

9 . LOWERGUARDTOTESTSW IN GOFGUARDANDACTUAT IO N

OFSW ITC H ( S IMULTANEOUSLY LI FTGUARDANDPULLKNOB

7 . POCKET DRIVE-SIDE COLLAR SET SCREW INTO AXLE. 8 . FIR MLYMOUNTSW IT C H , STILL A L IGNED TO GROOVE IN

POCKET SET SCREW OF COLLAR INTO AXLE. 6 . W ITH GUARDST ILL R A ISED , ROTATEDR IVE- SIDECOLLAR U N T IL GROOVE ALIGNS TO SWITC HACTUATOR .

5 . R ELEA SE COLLARFROMAXLE , ROTATEGUARDTOOPEN

POSITION (DIMENSION SHOWN), LOCK COLLAR TO AXLE AND

A XLE. 3 . TEMPORARILY MOUNT MACHINE COLLARS, BOTH SIDES. 4 . MOUNT 0 9 8 - 0 0 6 PLUNGER ( T I P IN HOLE IN COLLAR ) .

  1. 450-089 DECAL, GROUND

VIEW A - - A

098-006 PLUNGER, LOCK, GUARD

FRONTGUARDMOUNT IN STRUCT IONS:

1 . POSITION BEAR IN GSINCAB IN ET. 2 . IN SER TGUARDAXLETHROUGHBEAR IN GSANDGUARD ,

640-017 COLLAR, LOCK

POCKET SET SCREW INTO SHAFT AS SHOWN

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED, C

Page 1 - 9

Page 12 of 13

DS 60 CE Illustrated Parts Booklet, page 13
Text on page 13

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, C

(4) 450-098 DECAL, E-STOP

(4) 214-313 PUSHBUTTON, E-STOP

(8) 214-314 CONTACT BLOCK, E-STOP (2 PER SW ITCH) (FOR CONNECTIONS - SEE SHEET 5)

001-538 ASSY. CONTROL PANEL (FOR CONNECTIONS - SEE SHEET 5)

(FOR AD JUSTMENT PROCEDURE

  • SEE 820-067)
  1. BHSCS #8-32 X 3/8 (24023)

UNLESS

} "E-STOP CNT" TO 001-539

E-STOP 4

B L AC K

RED

} "E-STOP 4" TO E-STOP 3

E-STOP 3

} "E-STOP 3" TO E-STOP 2

} "E-STOP 4" TO E-STOP 4

OTHERWISE

SPECIFIED

E-stops and control panel

4151 Anderson Road, DeForest, W I 53532

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .

RED

} "E-STOP 3" TO E-STOP 3

E-STOP 2

RED B L AC K

B L AC K

RED

RED

} "E-STOP 2" TO E-STOP 1

B L AC K

B L AC K

RED

E-STOP 1

B L AC K

} "E-STOP 1" TO 001-539

} "E-STOP" 2 TO E-STOP 2

RED

B L AC K

RED

B L AC K

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Page 13 of 13 ยท End of manual

Frequently asked questions

What are the part numbers for the DS-60 CE main rolls?

The chrome 8" roll is 690-056 and the rubber 5" roll is 690-055. See page 7.

What is the part number for the DS-60 CE motor?

The motor is 425-003. See page 4.

Which fuses does the DS-60 CE use?

The electrical panel uses 186-220 2.5 amp fuses and a 186-016 0.5 amp fuse, in 186-000 fuse holders. See page 8.

What are the drive chain and heater part numbers?

The drive chain is 400-005 and the unwind chain is 400-016, both with 400-140 connecting links. The heater is 189-039. See page 6 and page 8.

What is the part number for the E-stop pushbutton?

The E-stop pushbutton is 214-313, with 214-314 contact blocks (two per switch). See page 13.