Dye Sub 60 Illustrated Parts Diagrams

( 000 - 052 )

Available Options : 005 - 041 ( Positive Rewind )

520 - 051 Cover, cabinet, drive

DS-60

Control Side

Drive Side

450 - 071 Decal, DS-60

520 - 052 Cover, cabinet, control

450 - 071 Decal, DS-60

DS-60

450 - 180 Decal, High voltage

450 - 180 Decal, High voltage

520 - 050 Cabinet, drive

450 - 110 Decals, E-Stop

520 - 049 Cabinet, control

214 - 313 Push buttons, E-Stop

214 - 313 Push buttons, E-Stop

001 - 421 Assembly, control panel

214 - 290 Switch, auto/stop

214 - 314 Contact, E-Stop

545 - 014 Cover, main roll slot

186 - 011 Circuit breaker

465 - 034 Crank handle

450 -134 Decal, crush/burn

450 - 136 Decal, read safety

450 - 078 Decal, roll lift

450 - 132 Decal, moving parts

450 - 062 Decal, reset

186 - 002 Fuse carriers

214 - 008 Push button, reset

3. 186 - 200 Fuses, 3 amp

001 - 451 Accessory kit

450 - 135 Decal, read instructions

465 - 015 Handles, pull

186 - 000 Holders, fuse

450 - 015 Decal, serial plate

645 - 011 Threaded rods

Page 4 - 2

450 - 031 Decal, CE

470 - 130 Castor wheels

175 - 190 Strain relief, 3/4"

175 - 180 Strain relief, 1/2"

DS 60 : Side Cabinets & Covers

450 - 073 Decal, auto/stop

DS 60 : Front / Rear views

Front View

585 - 059 Guard

214 - 313 Push button, E-Stop

450 - 155 Decal, danger

690 - 056 Main roll, chrome

770 - 004 Tie bars

001 - 439 Assembly, rewind brake

690 - 055 Main roll, rubber

001 - 432 Assembly, rewind, drive

001 - 421 Assembly, control panel

001 - 397 Assembly, pivot idlers

001 - 394 Assembly, idler

465 - 034 Crank handle

860 - 014 Rewind tube

001 - 396 Assembly, unwind brakes

001 - 432 Assembly, rewind, drive

001 - 439 Assembly, rewind brake

700 - 009 Saddle, unwind

001 - 396 Assembly, unwind brakes

470 - 130 Castor, wheels

470 - 130 Castor, wheels

770 - 004 Tie bars

530 - 022 Support, core

710 - 076 Shaft, unwind

001 - 457 Assembly, core chucks

050 - 022 Set screw

450 - 099 Decal, forklift

Rear View

770 - 004 Tie bars

240 - 120 Thermo-couple

005 - 024 Spring kit, thermo-couple

001 - 439 Assembly, rewind brake

214 - 313 Push button, E-Stop

214 - 290 Switch, auto/stop

001 - 394 Assembly, idler

425 - 003 Motor

214 - 008 Push button, reset

186 - 011 Circuit breaker

001 - 432 Assembly, rewind, drive

465 - 015 Handle, pull

001 - 439 Assembly, rewind brake

470 - 130 Castor, wheels

470 - 130 Castor, wheels

770 - 004 Tie bars

710 - 084 Shaft, lift torque

860 - 014 Tube, rewind

Page 4 - 3

052 - 03 Assembly, main roll lift

DS 60 : Control Side

189 - 039 Heater

510 - 243 Bracket, heater, control

180 - 110 Wire duct

001 - 505 Assembly, force guage sensor

180 - 130 Cover, wire duct

760 - 056 Table, rear

250 - 004 Photo-eye

001 - 504 Assembly, sensor, force guage

001 - 463 Assembly, terminal strip

001 - 437 Assembly, magnet, force guage

465 - 034 Crank handle

175 - 008 Standoff, pan pole

026 - 000 Bearing, flanged

430 - 005 Gear, worm

001 - 396 Assembly, unwind brake

520 - 049 Cabinet, control

290 - 660 Collar, unwind shafts

001 - 485 Assembly, electrical panel

OUTPUT

INPUT

182 - 000 Fan, ssr

470 - 130 Castor, wheels

645 - 011 Threaded rods

001 - 173 Assembly, power cord

Page 4 - 4

217 - 170 Rail end

185 - 032 Filter, motor

220 - 160 Motor controller board

220 - 110 Barrier board

217 - 003 Din rail, 3.5"

207 - 189 Relay, safety, Crouzet

220 - 130 HP resistor

186 - 135 Fuses, 20 amp

210 - 010 Contactor, Siemens, 24vdc

185 - 005 Rectifier, std recovery

217 - 140 Terminal, ground, 4mm

217 - 170 Rail ends

217 - 250 Cover, jumper bar, 4mm

217 - 003 Din rail, 3.5"

217 - 270 Terminals, 4mm, blue

217 - 140 Terminal, ground, 4mm

217 - 240 Jumper bar, 4mm

207 - 007 Relay base

217 - 120 Terminals, 4mm, grey

217 - 215 Cover, terminal, 10mm

207 - 006 Relay, 24 vdc

217 - 170 Rail ends

217 - 220 Terminals, 10mm

217 - 170 Rail ends

245 - 205 Power supply

217 - 003 Din rail, 3.5"

OUTPUT

+OUT

INPUT

001 - 342 Assembly, MOV's

001 - 447 Assembly, PCB

280 - 036 Wire harness

207 - 003 Covers, SSR's

207 - 005 SSR's, Carlo Gavazzi

670 - 028 Panel, electrical

Page 4 - 5

DS 60 : 001 - 485 Electrical Panel

• OUT

DS 60 : Front & Rear Panels

001 - 421 Front Control Panel

001 - 421 Assembly, control panel

450 - 068 Overlay, control panel

230 - 007 Temp controller

214 - 296 Cover, switch, black

001 - 374 Assembly, PCB, force guage

214 - 270 Switch, on/off

219 - 000 Rate/Totalizer

465 - 031 Knob, speed control

214 - 296 Cover, switch, black

214 - 010 Switch, DBL pole

220 - 161 Potentiometer

214 - 270 Switch, auto/foot

214 - 290 Switch, run/stop

214 - 295 Cover, switch, red/green

214 - 296 Cover, switch, black

214 - 012 Push button, reset

450 - 073 Decal, run/stop

214 - 290 Switch, run/stop

214 - 295 Cover, switch, red/green

Page 4 - 6

DS 60 : Drive Side

052 - 03 Assembly, main roll lift

005 - 043 Heater tension kit

435 - 175 Sprocket, rewind

545 - 014 Cover, main roll slot

175 - 008 Standoff, pan pole

026 - 000 Bearing, flanged

510 - 227 Bracket, heater, drive

435 - 015 Bushing, taperlock

435 - 012 Sprocket, main roll

750 - 006 Sprocket, motor

001 - 428 Assembly, adjustable tensioner

435 - 175 Sprocket, rewind

219 - 001 Indicator, proximity

400 - 005 Chain, drive

425 - 003 Motor

400 - 006 Chain, rewind

440 - 125 Sprocket, adjustable, tensioner

520 - 050 Cabinet, drive

470 - 130 Castor, wheels

645 - 011 Threaded stud

Page 4 - 7

510 - 240 Cap, table bracket

510 - 242 Bracket, table, drive

465 - 030 Bumper

770 - 004 Tie bar

001 - 393 Assembl, idlers

770 - 004 Tie bar

001 - 393 Assembl, idlers

760 - 056 Table, rear

520 - 054 Rear table

001 - 394 Assembly, idler

425 - 003 Motor

470 - 130 Castor, wheels

510 - 241 Bracket, table, control

001 - 397 Assembl, pivot idlers

465 - 030 Bumper

001 - 394 Assembly, idler

001 - 397 Assembl, pivot idlers

520 - 054 Rear table

465 - 030 Bumper

001 - 394 Assembly, idler

001 - 394 Assembly, idler

465 - 015 Handles, pull

700 - 009 Saddle

001 - 396 Assembly, unwind brakes

770 - 004 Tie bar

770 - 004 Tie bar

520 - 053 Bridge

770 - 004 Tie bar

470 - 130 Castor, wheels

Page 4 - 8

DS 60 : Bridge & Inside Parts

770 - 004 Tie bar

510 - 240 Cap, table bracket

760 - 056 Table, rear

175 - 000 Grommet

520 - 053 Bridge

465 - 030 Bumper

Control Side

Drive Side

PLUG,POWER,30AMP,250V

CABLE,POWER,10/3

WHITE/LT BLUE

This print is the property of PRO-TECH ENGR. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFED

Page 4 - 9

REVISION

TOLERANCE

DIM. AS

2117 N. Stoughton Rd. Madison, Wisconsin 53704

X.XXX

ASSEMBLY,CABLE,POWER FALCON-36

ANGLES

DATE:

DRAWN BY:

RAS

DWG SCALE:

Dwg:

DS 60 : 001 - 173 Power Cord

BLACK/BROWN

GREEN

METAL-OXIDE VARISTOR

SHRINK TUBE, 1/8 DIA. BY 1.0"

SHRINK TUBE, 0.5" DIA. BY 0.85"

Apply a heat shrink tube after soldering

Solder

Solder

UNLESS OTHERWISE SPECIFED

Pro-Tech Engineering

Page 4 - 10

REVISION

TOLERANCE

DIM. AS

2117 N. Stoughton Rd. Madison, Wisconsin 53704

ANGLES

X.XXX

ASSY. MOV FOR O-III SSR, F 60

DATE:

DRAWN BY:

DWG SCALE:

Dwg:

DS 60 : 001 - 342 M.O.V.

This print is the property of PRO-TECH ENGR. The information thereon is remitted in confidence.

PARTS LIST SPEC. DOC

TEST AND CALIB.DOC

SCHEMATIC

FABRICATED PCB

SHEET 1 OF

Page 4 - 11

REVISION

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

X.XXX

ASSY, FORCE GAUGE PCB

ANGLES

P 1D

DATE:

RELEASE

NO.

DRAWN BY:

GTS

SCALE:

Dwg:

DS 60 : 001 - 374 PCB, Force Guage

1.SOLDER SPEC: WAVE SOLDERING 2.UL SPEC: UL 796,SEVENTH EDITION

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO

MATERIAL DISCLOSED ON THIS THE DRAWING. IT IS ISSUED IN FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE CONFIDENCE COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED REPRODUCED, FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO- TECH

BEARING, IDLER

IDLER, 2 X 64, CHROME

SHAFT, IDLER ROLL

REMOVE SET SCREW(S) FROM THIS END.

LOCK SET SCREW ON THIS END ONLY

USING LOC-TITE, BLUE.

Page 4 - 12

AJ H 6/26/98 AJ H 5-28-97 AJ H 5-17-97

REVISIO

N

SHEET 1 OF

UNLESS OTHERWISE

TOLERANC SPECIFIED E

DIM. AS

ANGLE

S P 1D

ASSY, IDLER

DS-60

DATE 2-21-97 : RELEAS E 1233 NO.

DRAWN

BY:

AJH

SCALE

:

Dwg :

DS 60 : 001 - 393 Idler, Pivot Idlers

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO

MATERIAL DISCLOSED ON THIS THE DRAWING. IT IS ISSUED IN FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE CONFIDENCE COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED REPRODUCED, FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO- TECH

BEARING, IDLER

IDLER, 2" X 64", POWDER COATED

SHAFT, IDLER ROLL

PRESS INTO - 2 -

CENTER ON -2-

TIGHTEN SET SCREWS AGAINST SHAFT.

REF

SHEET 1 OF

DJG 11/16/98 AJ H 10/1/98

REVISIO

N

Page 4 - 13

UNLESS OTHERWISE

TOLERANC SPECIFIED E DIM. AS

ANGLE

S P 1D

Assembly, idler, powder

coated F 60

DATE 2-26-97 : RELEAS 1236 E NO.

DRAWN

BY:

AJH

SCALE

:

Dwg :

DS 60 : 001 - 394 Idler, Tension, Powder Coated

UDETAIL A

DISC SPRING ORIENTATION

3X SCALE

PIN, PIVOT, UNWIND

BUSHING, FLANGE, NYLON

HOUSING, BRAKE

ROLL PIN, 1/8 X 1-3/4

PISTON, BRAKE

SPRING, DISC, 3/4 X 1-1/2

PAD, BRAKE, TOP

PAD, BRAKE, BOTTOM

STUD

UNWIND DIAL

3/8 WASHER

STK

3/8 NYLOC NUT

STK

3/8 NUT

STK

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

APPLY ANTI-SIEZE COMPOUND

510 - 223

Unwind clevis

• Not part of this assembly !

For part number

reference only !

SEE DETAIL A

510 - 223

Unwind clevis

AJ H 7-17-

REVISION

Page 4 - 14

SHEET 1 OF

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

X.XXX

ANGLES

P 1D

ASSEMBLY, BRAKE

DS-60, F-60

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

AJ H

Dwg:

DS 60 : 001 - 396 Unwind Brake, Lower

FHSCS 5/8 - 18 X 1"

STK

SUPPORT, PIVOT ROLLS, DRIVE

STRIP 1/2 DIA x 1 1/4

STK

SUPPORT, PIVOT ROLLS, CONTROL

SHIM 1/2 x 3/4 x 1/8

BUSHING, BRONZE FB3812-5

WASHER, NYLON 1/2 x 3/4 x 1/16

PLUNGER, RETRACTABLE 1/4

ASSEMBLY, IDLER 62

FHSCS 3/8 - 16 X 1"

STK

SHAFT, HANDLE

1 OPPOSITE

2 SHOWN

Page 4 - 15

REVISION

AJH 9-8-97

DIM. AS

X.XXX

ASSEMBLY, PIVOT ROLLS

DS-60

ANGLES

P 1D

DATE:

RELEASE

NO.

DRAWN BY:

AJH

SCALE:

Dwg:

DS 60 : 001 - 397 Pivot Idlers

SHEET 1 OF

UNLESS OTHERWISE SPECIFIED

TOLERANCE

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO

MATERIAL DISCLOSED ON THIS THE DRAWING. IT IS ISSUED IN FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE CONFIDENCE COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED REPRODUCED, FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO- TECH

SHFT,IDL,L5/SO1

SPRKT,35,13T,.5/358S13F

IDLER_BASE

HEX_HEAD_BOLT,5/16-18_X_.875

SHAFT_COLLAR

SET_SCREW_10-32_X_.25

GREASE_ZERK

APPLY BLUE LOCTITE

APPLY BLUE LOCTITE

SHEET 1 OF

UNLESS OTHERWISE

TOLERANC SPECIFIED E DIM. AS

REVISIO

N

Page 4 - 16

ANGLE

S P 1D

ASSEMBLY,IDLER,ADJUSTABLE CHAIN_F-60,DS-60

DATE : RELEAS E NO.

DRAWN

BY:

MA A

SCALE

:

Dwg :

DS 60 : 001 - 428 Adjustable Chain Tensioner

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO

MATERIAL DISCLOSED ON THIS THE DRAWING. IT IS ISSUED IN FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE CONFIDENCE COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED REPRODUCED, FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO- TECH

PROPRIETARY

PLUG, CLUTCH DRIVE

WASHER, THRUST, .090 THK

WASHER, THRUST .030 THK

BEARING, THRUST

BUSHING, MODIFIED

KEY, 1/4 X 1/4 X 3/8 LG

NYLOCK NUT, 5/8-11

SPROCKET, 35BS20x5/8

WASHER, THRUST, .090 THK

BEARING, THRUST

SHEET 1 OF

D.G. 1-28-98

REVISIO

N

Page 4 - 17

UNLESS OTHERWISE

TOLERANC SPECIFIED E DIM. AS

X/

X.

ANGLE

S P 1D

ASSY, REWIND, DRIVE

F-60, DS-

60 DRAWN

SCALE DATE

: RELEAS E NO.

BY:

MA A

Dwg :

DS 60 : 001 - 432 Rewind Drive

BRACKET, HALL SENSOR

PLATE

MAGNET

#10-32 SHCS

#10-32 NYLOC NUT

BLACK MAX 380 ADHESIVE

REF

WRITE "N" HERE WITH PERMANENT

INK MARKER.

REVISION

Page 4 - 18

AJH 6-3-97 AJH 5-19-97

SHEET 1 OF

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

X.XXX

ANGLES

P 1D

ASSY, MAGNET/FORCE SENSOR

F-60/DS-60

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

AJH

Dwg:

DS 60 : 001 - 437 Force Guage Magnet

LOCATE MAGNET NORTH

POLE AT TOP OF THIS VIEW.

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

PROPRIETARY

PLUG, CLUTCH, ORCA I

SHAFT, REWIND, STANDOFF

KNOB, CLUTCH, KNURLED

3/8-16 X 1 LG SHCS

3/8 FLATWASHWER

3/8 LOCKWASHER

SNAP RING, 1" SHAFT

SPRING, 1" ID X 3/8 LG

WASHER, THRUST, .030 THK

BEARING, THRUST

SNAP RING, 3/4 SHAFT, EXTERNAL

THRUST WASHER

USS F/W 7/16

SHEET 1 OF

UNLESS OTHERWISE

TOLERANC SPECIFIED E

DIM. AS

REVISIO

N

Page 4 - 19

ANGLE

S P 1D

REWIND, BRAKE

F-60, DS- 60 DRAWN SCALE DATE

: RELEAS E NO.

BY:

MA A

Dwg :

DS 60 : 001 - 439 Rewind Brake

PARTS LIST SPEC.DOC

001-447.XLS

TEST AND CALIB.DOC

SCHEMATIC

FABRICATED PCB

SHEET 1 OF

UNLESS OTHERWISE

TOLERANC SPECIFIED E DIM. AS

REVISIO

N

Page 4 - 20

ANGLE

S P 1D

CONTROL PCB

F-60/DS-

60 DRAWN

DATE

: RELEAS E NO.

BY:

GT S

SCALE

:

Dwg :

DS 60 : 001 - 447 PCB, Electrical Panel

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

FUSE, 250V 20 AMP, CERAMIC

FUSE

MANUAL

BOX

TOWEL

ZIPPY KNIFE

MASKING TAPE

ALLEN WRENCH SET

MOUNT, MACHINE, ZSW-IV

O-RING

HANDLE, CRANK

SET SCREW, #8-32 X 1/4

BJT

REV ECN

Page 4 - 21

AJ H 3/24/99

REVISIO

N

SHEET 1 OF

HANDLE AND SET SCREW FOR MAIN ROLL LIFT WAS

ADDED.

BY

UNLESS OTHERWISE

TOLERANC SPECIFIED E DIM. AS

ANGLE

S P 1D

ACCESSORY KIT, DS-60

DATE : RELEAS E NO.

DRAWN

BY:

AJH

SCALE

:

Dwg :

DS 60 : 001 - 451 Accessory Pack

PROPRIETAR

GBC PRO-TECH CLAIMS Y

PROPRIETARY RIGHTS MATERIAL DISCLOSED ON TO THIS DRAWING. IT IS ISSUED IN THE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE CONFIDENCE COPIED OR DISCLOSED IN WHOLE OR IN PART, OR REPRODUCED, MANUFACTURE OR FOR USED ANY OTHER FOR PURPOSE WITHOUT PERMISSION FROM GBC PRO- WRITTEN TECH

CHUCK,CORE

BLOCK,PIVOT

PIN,DOWEL,1/8 DIA X 3/4

SET SCREW,BRASS,3/8-16 X 1/2

PRESS FIT FROM THIS SIDE

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH C

REVISION

NOTE:

ITEM 2 MUST PIVOT FREELY

DIM. AS

Page 4 - 22

X.XXX

ASSY,CORE CHUCK,

QUICK RELEASE

ANGLES

P 1D

DATE:

DRAWN BY:

SCALE:

RELEASE

NO.

RLM

Dwg:

DS 60 : 001 - 457 Core Chucks

SHEET 1 OF

UNLESS OTHERWISE SPECIFIED

TOLERANCE

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

JUMPER, TERMINAL BLOCK

TERMINAL BLOCK, 2-CONDUCTOR, CENTER

TERMINAL BLOCK, 2-CONDUCTOR, END

TERMINAL BLOCK, 4-CONDUCTOR, CENTER

ENDPLATE, TERMINAL BLOCK

REVISIO

N

Page 4 - 23

ANGLE

S P 1D

ASSEMBLY, TS3 TERMINAL STRIP

F60/DS60

DATE 8-25-97 : RELEAS E 1616 NO.

DRAWN

BY:

AJH

SCALE

:

Dwg :

DS 60 : 001 - 463 Terminal Strip

SHEE 1616 OF 1 T UNLESS OTHERWISE TOLERANC SPECIFIED E DIM. AS

FLAT

TRANSDUCER,HALL EFFECT

TERMINAL 3 LEAD

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

BLACK MAX 380

SHEET 1 OF

Page 4 - 24

REVISION

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

X.XXX

ANGLES

P 1D

ASSEMBLY, FORCE SENSOR

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

AJH

Dwg:

DS 60 : 001 - 504 Sensor, Force Guage

GUIDE BRACKET

TRANSDUCER ASSY

#4-40 x 1/8 BHSCS

STK

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

SHEET 1 OF

Page 4 - 25

REVISION

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

X.XXX

FORCE SENSOR ASSY

F60/DS60

ANGLES

P 1D

DATE:

RELEASE

NO.

DRAWN BY:

AJH

SCALE:

Dwg:

DS 60 : 001 - 505 Sensor, Force Guage

FASTENAL #24016 FASTENAL #33070

SUPPORT, THERMOCOUPLE

SPRING

BHSCS #6-32 x 1/4

WASHER

INSTALLATION INSTRUCTIONS

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH C

NOTES:

1. PREASSEMBLE BEFORE PACKAGING FOR SHIPMENT.

SHEET 1 OF

REVISION

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

Page 4 - 26

X.XXX

KIT, THERMOCOUPLE SUPPORT

ANGLES

P 1D

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

AJH

Dwg:

DS 60 : 005 - 024 Spring Kit, Thermo-couple

FASTENAL # SC06C0016AY0000

SHAFT, REWIND DRIVE

ASSY, CORE CHUCK

SUPPORT, CORE

SET SCREW, 3/8-16 X 1/2 BRASS TIP

ROLL PIN, 1/8 X 7/8

SHEET 1 OF

REVISION

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

Page 4 - 27

X.XXX

KIT, DS60 REWIND DRIVE

ANGLES

P 1D

DATE:

RELEASE

NO.

DRAWN BY:

AJH

SCALE:

Dwg:

DS 60 : 005 - 041 Positive Rewind

NOTES:

1. ASSEMBLE PARTS AS SHOWN.
2. PACK -5- ROLL PINS TOGETHER AND

LABEL CONTAINER WITH:

• PART NUMBER.
• THE STATEMENT; "PRESS PINS

INTO HOLES IN MACHINE DRIVE SIDE

REWIND FLANGE (DRIVEN ONE)".

3. CONSOLIDATE AND PACK EACH KIT SEPERATELY.
4. LABEL EACH KIT WITH THE KIT ITEM NUMBER.

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH C

SPACER, HEATER SPRING

SPRING

SLEEVE, INSULATING

INSTRUCTIONS, HEATER TENSION

#10 EXTERNAL LOCK WASHERS

HEATER, ROUND 7/16

NOTES:

1. ENERGIZE HEATER AND COMPARE THE LOCATION OF HEAT ZONES TO 189-033 SPECIFICATIONS BEFORE SHIPPING. COOL HEATER BEFORE PACKING.

SHEET 2307 OF

Page 4 - 28

REVISION

2. BAG ALL PARTS; PART

NUMBER IDENTIFICATION

IS NOT NECESSARY.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

X.XXX

ANGLES

P 1D

KIT, TENSIONED HEATER

DS60

DATE:

RELEASE

NO.

DRAWN BY:

AJH

SCALE:

Dwg:

DS 60 : 005 - 043 Heater Tensioning Kit W/ Heater

HEATER CHECK PROCEDURE:

1. SET HEATER INTO THE TEST RIG IN THE "BURN-IN" ROOM.
2. CONNECT THE BLUE AND RED WIRE (TEST RIG) TO THE HEATER.
3. CONNECT THE OTHER END OF THE BLUE AND RED WIRES TO THE POWER BLOCK OF A MACHINE.
4. TURN MACHINE ELECTRICAL POWER ON (PLUG MACHINE IN).
5. HEATER WILL GLOW RED WHEN HOT. COMPARE HEATED LENGTH AND SIZE OF ZONES TO HEATER SPECIFICATION DRAWING. ACCEPT/REJECT.
6. DISCONNECT ELECTRICITY.
7. COOL HEATER FOR ABOUT AN HOUR.
8. REMOVE BLUE AND RED WIRES FROM MACHINE AND HEATER.
9. REMOVE HEATER FROM RACK AND RETURN COILED WIRES TO RACK.

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH C

PROPRIETARY

501 - 027 Gib, block, roll bearing

501 - 025 Bearing, block

095 - 103 Pin, dowel

020 - 007 Bearing

629 - 011 Lever, roll lift

BEARING BLOCK ASSEMBLY

(TOP VIEW)

629 - 010 Link, roll pivot axle

629 - 009 Link, roll, bearing block

690 - 056 Main roll, upper

501 - 027 Gib, block, roll bearing

501 - 025 Block, roll bearing

089 - 018 Spring, die

501 - 027 Gib, block, roll bearing

040 - 035 Bushing

710 - 084 Shaft, lift torque

755 - 070 Spacer

690 - 056 Main roll, upper

001 - 437 Magnet, force guage

710 - 087 Shaft, crank

629 - 017 Link, lift rod

510 - 232 Bracket, crank lift

040 - 003 Bushing

465 - 034 Crank handle

290 - 280 Clamp collar

501 - 039 Block, crank shaft

325 - 210 Clevis, D-231-3

430 - 005 Worm gear

629 - 014 Lever, clamp assembly

AJH 2/5/99

REV ECN

SHEET 1834 OF

501-039 replaces 501-029 Block, Gearbox (with associated parts).

REVISION

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

X.XXX

ASSEMBLY, MAIN ROLL LIFT

DS - 60

ANGLES

P 1D

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SNF

Dwg:

Page 4 - 29

DS 60 : 052 - 03 Assembly, Main Roll Lift ( CNO )

290 - 260 Lock collar

026 - 000 Bearing, flanged

020 - 007 Bearing, roll, upper

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH