Falcon 160 CE Illustrated Parts Booklet, page 1
Text on page 1

Illustrated Parts Booklet

( 000 - 083 )

© GBC Films Group, October 2000 Do not duplicate without written permission

4151 Anderson Road DeForest, WI 53532 Ph: ( 608) 246 - 8844 Fx: ( 608 ) 246 - 8645

Page 1 of 40

Falcon 160 CE Illustrated Parts Booklet, page 2
Text on page 2

Links to Content

Drawing number :

Drawing Title:

Page number:

Safety shield, main rollers

Safety shield, pull rolls

Main roller lift - control side

Main roller lift - drive side

Page 1 - I

Page 2 of 40

Falcon 160 CE Illustrated Parts Booklet, page 3
Text on page 3

Drawing number :

Drawing Title:

Page number:

Pull roller lift - control side

Pull roller lift - drive side

Rewind brake - upper/lower

Core gripper assembly - original

Outside core gripper assembly - current

Inside core gripper assembly - current

Falcon 160 CE: Display panel assembly

Falcon 160 CE: Rack assmebly

Falcon 160 CE: Force sensor assembly

Falcon 160 CE: Magnet assembly

Page 1 - II

Page 3 of 40

Falcon 160 CE Illustrated Parts Booklet, page 4
Text on page 4

ITEM NO.

QTY .

PA RT NO.

SWITCH, E-STOP

CONTA CT BLOCK, E-STOP, N.C.

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

CA B INET, RIGHT, F160

DECAL, E-STOP

SWITCH, E-STOP

ASSY, DISPLA Y , F160

OTHERWISE

SPECIFIED

Page 1 - 1

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .

UNLESS

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

Cabinet, control side

Page 4 of 40

Falcon 160 CE Illustrated Parts Booklet, page 5
Text on page 5

ITEM NO.

QTY .

PA RT NO.

SWITCH, E-STOP

CONTA CT BLOCK, E-STOP, N.C.

DECAL, E-STOP

SWITCH, E-STOP

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

CA B INET, LEFT, F160

OTHERWISE

SPECIFIED

Page 1 - 2

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .

UNLESS

4 1 5 1 AndersonR oad, DeForest, W I 5 3 5 3 2

Cabinet, drive side

Page 5 of 40

Falcon 160 CE Illustrated Parts Booklet, page 6
Text on page 6

IT E M NO.

QT Y .

PART NO.

GUARD, ROLL, F160

HANDLE, NYLON, BLACK

#10 FLAT WASHER

1 0 -32lock nut

#10-32 NYLOCK

GUIDE, INFEED, F160

T -NUT , 1/4-20, 3382

BRACKET, GAS SPRING, GUARD, F160

FASTENER,BALL SOCKET FITTING

SPRING, GAS

FASTENER,BALL STUD

5/16-18 HEX NUT

CLIP, SAFETY

BRACKET, GUARD SUPPORT, LEFT, F160

1.4-20 0 . 3 7 5 bhcs

1/4-20 x .375 BHCS

#10-32 x 1.0 SHCS

1/4-20 x .75 BHCS

1/4-20 HEX NUT

S HA F T , GUA RD P IV OT , EXTRUDED

1/4-20 x .50 BHCS

BRACKET, GUARD SUPPORT, RIGHT, F160

1 0 -3 2 0 . 7 5 bhcs

#10-32 x .75 BHCS

5 -1 6 x1.00 shshoulder

5/16 x 1.00 SOCKETSHOULDER

WASHER, PVC

BUSHING, FLANGED

LOCK COLLAR, MODIFIED, RULAND CL-5-F

5/16 x .375 SOCKETSHOULDER

1/4-20 HEX NUT

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

Page 1 - 3

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .

UNLESS

OTHERWISE SPECIFIED

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

Safety shield, main rollers

Page 6 of 40

Falcon 160 CE Illustrated Parts Booklet, page 7
Text on page 7

ITEM N O .

QTY.

PART NO.

GUARD, ROLL, F 160

HANDLE, NYLON, BLACK

#10-32 x 1.0 SHCS

#10 FLAT WASHER

#10-32 NYLOCK

GU IDE, INFEED, F160

1/4-20 x .75 BHCS

1/4-20 HEXNUT

SHAFT, GUARD PIVOT, EXTRUDED

1/4-20 x .50 BHCS

BRACKET, GAS SPRING, GUARD, F160

FASTENER,BALL SOCKET FITTING

SPRING, GAS

FASTENER,BALL STUD

5/16-18 HEXNUT

CLIP, SAFETY

BRACKET, GUARD SUPPORT, LEFT, F160

1/4-20 x .375 BHCS

BRACKET, GUARD SUPPORT, RIGHT, F160

#10-32 x .75 BHCS

5/16 x 1.00 SOCKET SHOULDER

WASHER, PVC, 3/8 ID X 7/8 OD X 1/16 TH ICK

BUSHING, FLANGED, 5/16 X 7/16X 3/8

LOCK COLLAR, M O D IFIED

5/16 x .375 SOCKET SHOULDER

1/4-20 HEXNUT

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .

UNLESS

OTHERWISE SPECIFIED

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

Safety shield, pull rolls

Page 1 - 4

Page 7 of 40

Falcon 160 CE Illustrated Parts Booklet, page 8
Text on page 8

ITEM NO. QTY. PART NO.

DESCRIPT ION

BUMPER, GUA RD, F160/F110

#10-32 x 1.25 BHCS

#10-32 x .50 BHCS

CONTROL SIDE CA B INET

DRIV E SIDE CABINET

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

OTHERWISE

SPECIFIED

4151 Anderson Road, DeForest, W I 53532

Page 1 - 5

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .

UNLESS

Page 8 of 40

Falcon 160 CE Illustrated Parts Booklet, page 9
Text on page 9

ITEM N O .

QTY. PART NO.

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,

C

F160 Skeleton

SIDEFRAME, LEFT, F160

standAssy

STAND ASSEMBLY

TABLE, M IDDLE, F160

TIE BAR, F160

GUARD, TOP, F160

COVER, MIDDLE TABLE, F160

BRACKET, TABLE, REAR, F160/F110

BRACKET, TABLE, F160

1.2 flat washer

1/2 FLAT WASHER

1.2 lock washer

1/2 LOCK WASHER

1.2-13_1.25shcs

1/2-13 x 1.25 SHCS

1.4-20_1.0bhcs

1/4-20 x 1.0 BHCS

1.4-20 N ylock

1/4-20 HEXNUT

5.16-18_1.0shcs

5/16-18 x 1.00 SHCS

5-16 FLAT WASHER

5/16 FLAT WASHER

5.16-18 nylock

5/16-18 NYLOCK

1.2-13_1.5bhcs

1/2-13 x 1.5 BHCS

716 FLATWASHER

7/16 FLAT WASHER

1-2-13 Nylock

1/2-13 NYLOCK

1.4-20_0.625shcs

1/4-20 x .625 SHCS

1.4-20_1.0 SH C S

1/4-20 x 1.00 SHCS

M 6x1.0_30.0 shcs

M 6 x 1.0 x 30.0 SHCS

M 6x1.0_20.0 shcs

M 6 x 1.0 x 20.0 SHCS

M 6 x 1.0 N ylock

M 6x1.0 NYLOCK

SIDEFRAME, RIGHT, F160

#10-32_0.5 flat head

10-32 x .50 FHCS

1.4-20 star washer

1/4-20 EXT TOOTH STAR WASHER

Page 1 - 6

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

4151 Anderson Road, DeForest, WI 53532

Side frame assembly

Page 9 of 40

Falcon 160 CE Illustrated Parts Booklet, page 10
Text on page 10

ITEM NO. QTY. PART NO.

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

SIDEFRAME, RIGHT, F160

SIDEFRAME, LEFT, F160

CLEV IS, UNWIND

THRUST WASHER, TRA-3244

ASSEMBLY , BRA K E, TOP UNWIND, F160

SHA FT, UNWIND, UPPER, F160

LOCK COLLA R, 1-1/2 X 12, STEEL

S A DDLE, FRONT, DS-60

CLEV IS PIN

ASSEMBLY , CORE CHUCK,BEV ELED,

3/8-16 X 1.25 SHCS

1/2-13 X .75 BHCS

SUPPORT,

3/8 X .38 BRASS TIP SET SCREW

CORE

KNOB, PLASTIC, 3/8-16 FEMA L E THREA D

STUD, 3/8-16 X 4-1/4", BRA K E A DJUST, F160

3/8-16 NUT

OTHERWISE

SPECIFIED

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

U p p er unwind assembly

Page 1 - 7

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .

UNLESS

Page 10 of 40

Falcon 160 CE Illustrated Parts Booklet, page 11
Text on page 11

QTY.

PART NO.

ITEM NO.

CORE GRIPPER

CORE GRIPPER W/ O-RING

ASSEMBLY, BRAKE, UNWIND, F160

CLEVIS, UNWIND

SHAFT, UNWIND, LOWER, F160

LOCK COLLAR, 1-1/2 X 12, STEEL

UNWIND DIAL, DS-60

STUD, 3/8-16 X 3.3

BUTTON HEAD CAP SCREW

HEX NUT

HEX LOCK NUT

38- 16 Lock Nut

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,

C

Page 1 - 8

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

4151 Anderson Road, DeForest, WI 53532

Page 11 of 40

Falcon 160 CE Illustrated Parts Booklet, page 12
Text on page 12

QT Y .

STAND,RIGHT,F-160

FAN, MUFFIN, 3 ", 24 V DC

WHEEL, CASTOR DIN RAIL,5 SLOT

COVER,ENCLOSURE,RIGHT STAND , F - 1 6 0

CLIP , RECPTACLE , CLIP -ON RETAINER , CAPTIVESCREW , ME D

SCREW , CAPTIVE , PHILLIPS , ME D

PART NO.

IT E M NO.

HEX LOCK NUT

100-038 516-18 Hex L o c kNut

T E R MINAL UK 5N PHOENIX 3 0 0 4 3 6 2

TERM BLOCK, FUSING, PHOENIX UK5-HESI

S W IT C H , RESET , 22MM S INGLE TERM, S E I ME N S

T E R MINAL BLOCK, 2 POSITION

BUTTON HEAD CAP SCREW

217-043 BHCS10-32 x 04

SOCKET HEAD CAP SCREW

GUARD, MUFFIN FAN, 3"

SOCKET HEAD CAP SCREW

LOCK NUT

6 -3 2 Lock Nut

RAIL END

T E R MINAL UK 5N PHOENIX 3 0 0 4 3 6 2

214-029 34 Flat W asher

S W ITCH,POWER ON/OFF,3LC3 047-3T E 5 3 FLAT WASHER

HEX NUT

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .

UNLESS

OTHERWISE

SPECIFIED

Page 1 - 9

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

R ight stand assembly

Page 12 of 40

Falcon 160 CE Illustrated Parts Booklet, page 13
Text on page 13

PART NO. 757-035 185-033 185-003 5 slot

SPROCKET, 35BS20 X 5/8 T E R MINAL BLOCK,RET U R N

SADDLE, FRONT, DS-6 0 PULLEY,3/18 DIA CABLE PLATE , MOUNT ING,PULLEY,KICK CABLE,F-160 COVER,ENCLOSURE,LEFT STAND,F-160

WHEEL, CASTOR

ITE M NO.

T E R MINAL BLOCK,GROUND,UK10-RETURN-PE

BRIDGE BAR,FIXED,8.2mm,FBI 10-8

CLIP , RECPTACLE , CLIP -ON SCREW , CAPTIVE , PHILLIPS , ME D

RETAINER , CAPTIVESCREW , ME D LOCK NUT BUSHING, MODIFIED, LOW ERREWIND , F160

PLUG, CLUTCH DRIVE BOLT , CLUT CHDRIVE

217-041 100-037 100-038 100-039 10-32 Lock Nut 500-014 x92-0111 M8 -1.25

58 FLATWASHER

5/8 FLAT WASHER 5/8-11 NYLOCK O-RING, 90 CASTURETHANE , 2-7/8 ID

SOCKET HEAD CAP SCREW BUTT ON HEAD CAP SCREW SOCKET HEAD CAP SCREW

PIN, QUICK RELEASE, 5/16 X 3 - 1 / 2 , STEEL HEX NUT

FLAT WASHER

58-11 Nylock 480-005

SHCS10-32 x 06 BHCS14-20 x 04 SHCS38-16-16 086-005 34-10 Hex Nut 34 Flat W asher

SEPARATINGPLATE , U K 1 0 RETURN , T S -U3K 2.5

LABEL , T E R MINAL,L1 L2 L3 N P E , Z B 8

QTY . DESCRIP TION

STAND,LEFT,F-160 FILTER, LINE, RFI FILTER, 120/250VAC 50/60HZ 6A

DIN RAIL,5 SLOT

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .

UNLESS

Page 1 - 10

OTHERWISE SPECIFIED

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

Page 13 of 40

Falcon 160 CE Illustrated Parts Booklet, page 14
Text on page 14

QTY.

PART NO.

ITEM N O .

ENCLOSURE,ELECTRICAL,BRIDGE,F-160

COVER,ENCLOSURE,ELEC,F-160

FAN, MUFFIN, 3", 24 V D C

CLIP,RECPTACLE,CLIP-ON

SCREW,CAPTIVE,PHILLIPS,MED

RETAINER,CAPTIVE SCREW,MED

C IRCUIT BREAKER,6

POLE,25,25,25,25,3,3

TERMINAL BLOCK, 2 POSITION

GUARD, MUFFIN FAN, 3"

STRAIN RELIEF, 1/2"

SOCKET HEAD CAP SCREW

PHS 06-32 x 24

BUTTON HEAD CAP SCREW

BHCS06-32-04

LOCK NUT

SOCKET HEAD CAP SCREW

SHCS51618-16

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

UNLESS

OTHERWISE

SPECIFIED

Page 1 - 11

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

Page 14 of 40

Falcon 160 CE Illustrated Parts Booklet, page 15
Text on page 15

QTY .

DESCRIP TION

PART NO.

ITE M NO.

PANEL,ELECTRICAL,L SHAPED

MOT OR CONTROL,DC

POWER SUPPLY, 12VDC

POWER SUPPLY, 24VDC

RELAY, SOLID STATE , 480 V A C OUT P U T @ 90 A

HEATSINK , MODIFIED

DIN RAIL

BOARD, BARRIER, KBIC-9884 RESISTOR , KBIC -9890

BASE, RELAY SOCKET

RELAY, 24VDC, 60 SERIES TYPE 60.13

CONT A C T OR, 4-POLE, 24VDC COIL, SIEMENS

T E R MINAL UK 5N PHOENIX 30 04 36 2

RELAY, SAFETY, CROUZET KNA2

RESISTOR,WIRE WOUND,POWER,50 OHM,50 WATT

DIODE, RECTIFIER,1N4005

185-005 for Relay Base

RELAY COVER

DIODE, RECTIFIER,1N4005

FUSE

VARISTOR,LINE VOLT A GE OPERATION,RADIAL LEAD,MO

GUARD, MOT OR CONT R OLLER

T E R MINAL UK 5N PHOENIX 30 04 36 2

Fixed bridge bar FBI 10-6 0203250

SOCKET HEAD CAP SCREW

LOCK NUT

SHCS04-40-10 08-32 Lock Nut

LOCK NUT

SOCKET HEAD CAP SCREW

SHCS51618-16

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .

UNLESS

Page 1 - 12

OTHERWISE SPECIFIED

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

Page 15 of 40

Falcon 160 CE Illustrated Parts Booklet, page 16
Text on page 16

PART NO.

ITEM NO.

PANEL,ELECTRICAL,F-160 CE

POWER SUPPLY, 24 VOLT, 1.2 AM P

ASS. F160 IO BOARD

ASSEMBLY FOR F160 DC BUS BOARD,EUROPEAN

Assembly for f160 CE AC_BUS PCB

D IN RAIL

TERMINAL BLOCK,MBK 2.5/E,PHOENIX

END BARRIER,E/MK2,PHOENIX

PARTITION PLATE,M INI TERM,ATP-MBK

BRIDGE BAR,FIXED,TERM BLK,10 POS,(FBRNI 10-5N)

FUSE

FUSE

FUSE

SOCKET HEAD CAP SCREW

SHCS51618-16

QTY.

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,

C

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

Page 1 - 13

4151 Anderson Road, DeForest, WI 53532

R ight electrical panel

Page 16 of 40

Falcon 160 CE Illustrated Parts Booklet, page 17
Text on page 17

QTY.

SWITCH,SAFETY,CABLE

PULL,CLSB4A2

PULLEY,3/18 DIA CABLE

PLATE,MOUNTING ,PULLEY,KICK

CABLE,F-160

PART NO.

ITEM N O .

CABLE,SAFETY,KICK SWITCH

SOCKET HEAD CAP SCREW

SHCS51618-16

BUTTON HEAD CAP SCREW

LOCK NUT

SOCKET HEAD CAP SCREW

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

OTHERWISE

SPECIFIED

4 1 5 1 AndersonRoad , DeForest, W I 5 3 5 3 2

K ick cab le assembly

Page 1 - 14

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .

UNLESS

Page 17 of 40

Falcon 160 CE Illustrated Parts Booklet, page 18
Text on page 18

ITEM NO.

QTY.

PART NO.

ECCENTRIC, CHAIN TENSION, F160

STANDOFF, IDLER SPROCKET

STANDOFF, IDLER SPROCKET, LOWER

IDLER SPROCKET

SHIM , 1/2 X 3/4 X .125 TH ICK

MOTOR, GEAR, 1/10HP, BISON

SPROCKET, TRIPLE 13T, M O D

BEARING, BALL, SEALED

1/8 x 1/8 x 3/4 KEY

PLATE,SUPPORT,DRIVE,F-160

716 FLATWASHER

7/16 F LAT WASHER

1/2-13 NYLOCK

SPACER, DRIVE SUPPORT PLATE, F160

UPPER REWIND DRIVE

LOWER REWIND DRIVE

CHAIN, BOTTOM REWIND D R IVE, F160

CHAIN, DRIVE, F160

COVER, REWIND CHAIN, F160

TENSIONER, SE-15

M 8x1.25_25 hex screw

M 8 x 1.25 x 25mm HEX SCREW

M 8 lock washer

M 8 LOCK WASHER

1/2-13 x 13/32 HEX BOLT

Ï.5ID x Ï.625OD x .63 WASHER

BLOCK, CHAIN TENSION, F160

1/4-20 x 1.00 HEX BOLT

1/4-20 JAM N U T

#10 FLAT WASHER

#10-32 x 2.75 SHCS

#10-32 x .625 SHCS

#6-32 NYLOCK

#6-32 x .50 SHC S

1-2-13 x 2.5 SH C S

1/2-13 x 2.5 SHCS

1-2-13 x 3.25 SH C S

1/2-13 x 3.25 SHCS

1-2-13 x 3.5 SH C S

1/2-13 x 3.5 SHCS

1/4 -20 x .75 SHCS

STRAIN RELIEF, 1/2"

#10-32 x 3/16 SS SET SCREW

4151 Anderson Road, DeForest, WI 53532

Page 1 - 15

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,

C

Page 18 of 40

Falcon 160 CE Illustrated Parts Booklet, page 19
Text on page 19

PART NO.

BLOCK, M AIN BEARING, BOTTOM, F160

THRUST WASHER, TRA-2840

BEARING, ROLLER, OUTER, 1.625 X 2.562

BEARING, INNER RACE, 1.625 X 2.562

WAVE SPRING, 1-5/8, C 200-H2

LOCK COLLAR, 1-5/8, STEEL

BUSHING, MOD 1.62 DIA X L

THRUST WASHER, TRA-3244

LOCK COLLAR, 1-5/8, SPLIT, STEEL

NEEDLE BEARING, INNER RACE

THRUST WASHER T R D 3244

ROLL, M AIN , F160, .375 WALL

THRUST BEARING NTA3244

SPROCKET, 48T, 1-5/8 BORE, TAPER BUSHED, #35 SNGL

SPROCKET,BUSHING,1610-1 5/8

PLATE, SIDEFRAME, M AIN ROLL, F160

BUSHING, MODIFIED, 1-5/8 X 1-1/4

main roll lift left moving lower

main roll lift left

3/8-16 x .63 SET SCREW

BUSHING, MOD 1-5/8 ID X .531

main roll lift right moving l ower unit

M AIN R O LL LIFT CONTROL MOVING

main roll lift right

M AIN R O LL LIFT CONTROL

BUSHING, MOD 1-5/8 ID X .781

M AIN R O LL LIF TMOTORMOV ING

THRUST WASHER T R C 3244

M AIN R O LL LIFT MOTOR

FITTING, GREASE, 1/4-28 TAPER, 90 DEG, 1095K47

1/4 -20 x .75 SHCS

3/8-16 x 1.375 SHCS

3/8-16 NYLOCK

516 FLATWASHER

ITEM N O . QTY.

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,

C

5/16 FLAT WASHER

5/16-18 NYLOCK

5/16-18 x 1.00 SHCS

Page 1 - 16

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

4151 Anderson Road, DeForest, WI 53532

M ain roller assembly

Page 19 of 40

Falcon 160 CE Illustrated Parts Booklet, page 20
Text on page 20

ITEM N O .

QTY. PART NO.

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,

C

BLOCK, GEAR PULL ROLL

BUSHING, BRONZE, FLANGED

THRUST WASHER, TB-1220

GEAR, HELICAL,W/SET SC

3/19 x 3/16 x 3/8 KEY

SHAFT, HELIX GEAR, PULL ROLL LIFT

SPRING CLIP, 5100-75

BLOCK, SUPPORT PULL ROLL

SPROCKET, 18T, #25, 3/16X3/32 KEYWAY

8-32 x 1/16 CUP SET SCREW

1/4 -20 x .75 SH C S

8-32 x 3/16 CUP SET SCREW

GEAR, HELI, M O D IFIED

DOWEL PIN, 1/4 X 3/4

BUSHING, MOD

BUSHING B1012-5

THRUST WASHER, TRB-1220

THRUST BEARING, NTA-1220

THRUST WASHER, TRA-1220

1/4-20 x 1/4 SET SCREW

SCREW, ACME, M O D IFIED

FITTING, GREASE, TAPERED

COMPRESSION SPRING

3/8-16 x 1.25 SOCKET SHOULDER SCREW

BLOCK, BEARING PLATE SPRING

1/2-20 JAM N U T

BLOCK, MAIN BEARING, UPPER, F160

BEARING, ROLLER, OUTER

BEARING, INNER RACE

Page 1 - 17

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

4 1 5 1 AndersonRoad , DeForest, WI 53532

M ain roller lift - control side

Page 20 of 40

Falcon 160 CE Illustrated Parts Booklet, page 21
Text on page 21

DESCRIP TION

BLOCK, GEAR PULL ROLL BUSHING, BRONZE, FLANGED

THRUSTWASHER , T B -1220

GEAR, HELICAL, W/SET SC

316x12key 710-104

3/19 x 3/16 x 3 / 8 K E Y

SHAFT , HELIX GEAR, PULL ROLL LIFT

SPRING CLIP, 5100-75

QTY . PART NO.

ITEM NO.

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

SPROCKET, 18T, #25, 3/16X3/32 KEYWAY

8 -32x1.16CUPSETSCREW 1.4-20x.75shcs

8 -32 x 1/16 CUPSETSCREW 1/4 -20 x .75 SHCS

BLOCK, SUPPORT PULL ROLL

8 -32 x 3/16 CUPSETSCREW

GEAR, HELI, MODIFIE D

DOW ELPIN , 1 / 4 X 3/4 BUSHING, MOD

BUSHING B1012-5

THRUSTWASHER , T R B -1220

THRUSTBEARING , N T A -1220 THRUSTWASHER , T R A -1220

1/4-20 x 1/4 SETSCREW

SCREW , A C ME, MODIFIE D

FIT T ING, GREASE, 1/4-28 TAPER,90 DEG COMPRESSION SPRING

3/8-16 x 1.25 SOCKET SHOULDER SCREW

BLOCK, BEARING PLATE SPRING

1/2-20 JAM NUT

BLOCK, MAIN BEARING, UPPER, F160 BEARING, ROLLER, OUTER

BEARING, INNER RACE

Thisprintisthe property of GBC Films Group. Theinformationthereonisremittedinconfidence .

UNLESS

OTHERWISE

SPECIFIED

Page 1 - 18

4151 Anderson Road, DeForest, W I 53532

M ain roller lift - driv e side

Page 21 of 40

Falcon 160 CE Illustrated Parts Booklet, page 22
Text on page 22

PA RT NO.

main roll 730-017 730-018

MA IN ROLL SIDEFRAME, RIGHT, F160 SIDEFRAME, LEFT, F160

BRA CKET, HEA TER, TUBULA R, BOTTOM, F160

BRA CKET, HEA TER, TUBULA R, TOP, F160 HEA TER

SPRING, HEA TER TENSION SPA CER, HEA TER SPRING

#10 star w asher #10 hex nut #10 f lat w asher

#10 STA R WA S HER #10-32 HEX NUT

#10 FLA T WA S HER

RING TONGUE TERMINAL 10-12 DBL CRMP BRA CKET, IR SENSOR, F160

230-006 1.4-20_1.0 SHCS 1.4-20 Nyloc k

SENSOR, INFRA RED

1/4-20 x 1.00 SHCS

1/4-20 HEX NUT

#10-32_0.50shcs 1.4-20x.75shcs

#10-32 x .50 SHCS 1/4 -20 x .75 SHCS

ITEM NO. QTY .

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

Page 1 - 19

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .

UNLESS

OTHERWISE

SPECIFIED

4 1 5 1 AndersonRoad , DeForest, W I 5 3 5 3 2

Page 22 of 40

Falcon 160 CE Illustrated Parts Booklet, page 23
Text on page 23

ITEM N O . QTY. PART NO.

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,

C

F160 Skeleton 690-069

ROLL, PULL, BOTTOM, F160

THRUST WASHER, TRA-1625

BLOCK, BEARING, PULL ROLL, LOWER, F160

BEARING, BALL, SEALED,

LOCK COLLAR, 1, CLAM P, STEEL

CLUTCH , PULL ROLL, M ACH III, TS-33

1-4x1-4x2.000 key

516 FLATWASHER

1/4 x 1/4 x 2.00 KEY

5/16 FLAT WASHER

BHCS516-18-08

5/16-18 x .5 BHCS

ROLL, PULL, TOP, F160

PLATE, SIDEFRAME, PULL ROLL, F160 BUSHING,FLANGED,MODIFIED

LOCK COLLAR, 1-1/4, CLAM P

SHAFT, UPPER PULL ROLL, F160

pull roll lift rig ht moving pull roll lift right

PULL ROLL LIFT CONTROL MOVING PULL ROLL LIFT CONTROL

pull roll lift left moving

PULL ROLL LIFT MOTOR

pull roll lift left

PULL ROLL LIFT MOTOR

5.16-18_1.0shcs 5.16-18 nylock

5/16-18 x 1.00 SHCS

5/16-18 NYLOCK

1/4 -20 x .75 SHCS

BALL BEAR ING, ER20 MKFF

GUARD,PULL ROLL CLUTCH,F-160 THRUST WASHER, TRC-1625

Page 1 - 20

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

4151 Anderson Road, DeForest, WI 53532

Page 23 of 40

Falcon 160 CE Illustrated Parts Booklet, page 24
Text on page 24

ITEM N O .

QTY. PART NO.

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,

C

BLOCK, GEAR PULL ROLL

BUSHING B1216-5

SPROCKET, 18T, #25, 3/16X3/32 KEYWAY

GEAR, HELICAL, W/SET SC

3/16 x 3/16 x 23/32 KEY

SHAFT, HELIX GEAR, PULL ROLL LIFT

BUSHING, BRONZE, FLANGED

BLOCK, SUPPORT PULL ROLL

1/4 -20 x .75 SHCS

DOWEL PIN, 1/4 X 3/4

BUSHING, MOD

GEAR, HELI, MODIFIED

BUSHING B1012-5

THRUST WASHER, TRB-1220

THRUST BEARING, NTA-1220

THRUST WASHER, TRA-1220

1/4-20 x 1/4 SET SCREW

SCREW, ACME, M O D IFIED

BUSHING, BRONZE, FLANGED

BLOCK, M AIN ROLL BEARING, UPPER

COMPRESSION SPRING

3/8-16 x 1.25 SOCKET SHOULDER SCREW

BLOCK, BEARING PLATE SPRING

1/2-20 JAM N U T

#8-32 x 1/8 SET SCREW

#8-32 x 3/16 SET SCREW

4151 Anderson Road, DeForest, WI 53532

Pull roller lift - control side

Page 1 - 21

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

Page 24 of 40

Falcon 160 CE Illustrated Parts Booklet, page 25
Text on page 25

ITE M NO. QTY . PART NO.

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

DESCRIP TION

BLOCK, GEAR PULL ROLL

BUSHING B1216-5

SPROCKET, 18T, #25, 3/16X3/32 KEYWAY

GE A R , HELICAL , W / SETSC

3/16 x 3/16 x 23/32 KEY

SHAFT , HELIXGEAR , PULL ROLL LIFT

BUSHING, BRONZE, FLANGED

BLOCK, SUPPORT PULL ROLL

1/4 -20 x .75 SHCS

DOWEL PIN, 1/4 X 3/4

BUSHING, MOD FB1012-4

GEAR, HELI, MODIFIED

BUSHING B1012-5

THRUSTWASHER , T R B -1220

THRUSTBEARING , N T A -1220

THRUSTWASHER , T R A -1220

1 -4 -20x4.16SET SCREW 1/4-20 x 1/4 SETSCREW

SCREW , A C ME, MODIFIE D

BUSHING, BRONZE, FLANGED

BLOCK, MAIN ROLL BEARING , UPPER

COMPRESSION SPRING

3/8-16 x 1.25 SOCKET SHOULDER SCREW

BLOCK, BEARING PLAT ESPRING

1/2-20 JAM NUT

#8-32 x 1/8 SETSCREW

#8-32 x 3/16 SETSCREW

OTHERWISE SPECIFIED

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

Pull roller lift - driv e sid e

Page 1 - 22

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .

UNLESS

Page 25 of 40

Falcon 160 CE Illustrated Parts Booklet, page 26
Text on page 26

ITE M NO. QTY . PART NO.

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

DESCRIP TION

BEARING, BALL, SEALED

SHAFT, TRAVERSE, PULL ROLL, F160

SHAFT , TRAVERSE , MAIN ROLL, F160

THRUST WASHER TRC1220

COLLAR, LOCK, S C -1 2 -F, RULAND

MOT OR, GEAR,BISON

ECCENTRIC , CHAINADJUST , F160

CHAIN, UP/DOW NDRIVE , MAIN ROLL, F160,

CHAIN, UP/DOW N , DRIVE MOTOR, F160

CHAIN, UP/DOW NDRIVE , PULL ROLL F160

SPROCKET, 18T, #25, 3/16X3/32 KEYWAY

8 -3 2 x 3 . 1 6 CUPSETSCREW 8 -32 x 3/16 CUPSETSCREW

8 -3 2 x 2 . 1 6 CUPSETSCREW 8 -32 x 1/8 CUPSETSCREW

SPROCKET, 18T, #25, 1/8X1/16 KEYWAY

8 -3 2 x 4 . 1 6 CUPSETSCREW 8 -32 x 1/4 CUPSETSCREW

1 -8 x1-8x1.000 key

SIDEFRAME, RIGHT, F160

SIDEFRAME, LEFT, F160

#10 FLAT WASHER

#10-32 x 5/8 SHCS

5 -1 6 FLATWASHER

5/16 FLAT WASHER

5/16-18 x 5.0 HEXHEAD

5/16-18 NYLOCK

STRAIN RELIEF, 1/2"

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .

UNLESS

OTHERWISE

SPECIFIED

Page 1 - 23

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

Traverse shaft assem bly

Page 26 of 40

Falcon 160 CE Illustrated Parts Booklet, page 27
Text on page 27

ITEM N O . QTY.

PART NO.

HEATER ASSEMBLY

BRACKET, ENCODER, F160

#6-32 x .63 SHCS

#6-32 NYLOCK

internal tooth star washer

ASSY. NIP CIRCUIT PCB

INTERNAL TOOTH STAR WASHER

ASSEM BLY, MAGNET, FORCE SENSOR

#8-32 x 0.5 BHCS

BLOCK, RACK ADJUST, ENCODER, F160

4-40 x 1.25 SHCS

#4-40 NYLOCK

ASSEM BLY, RACK MOUNT, ENCODER, F160

4-40 x .25 SHCS

GEAR, SPUR, 16T, 48P, NYLON, M O D .

#8-32 x .38 SHCS

BRACKET, FORCE SENSOR, F160

BRACKET, SWITCH, TRAVEL LIM IT, LOWER, F 160

#6-32 x .38 BHCS

ASSEM BLY, FORCE SENSOR

#4 FLAT WASHER

#4-40 x .19 BHCS

SWITCH,BASIC,LEVER ROLLER

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,

C

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

4 1 5 1 AndersonRoad , DeForest, WI 53532

Page 1 - 24

Page 27 of 40

Falcon 160 CE Illustrated Parts Booklet, page 28
Text on page 28

PART NO.

ITEM NO. QTY.

rewind brak e

UPPER REW IND DRIV E

upper rewind drive

TUBE, REW IND, 65-1/4", F160

REW IND BRAKE

O-RING, 90 CAST URE THANE, 2-7/8 ID

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,

C

4 1 5 1 AndersonRoad , DeForest, WI 53532

U p p er rewin d

Page 1 - 25

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

Page 28 of 40

Falcon 160 CE Illustrated Parts Booklet, page 29
Text on page 29

ITEM NO.

QTY.

PART NO.

BUSHING, MODIFIED, LOWER REWIND, F160

THRUST WASHER, TRA -2031

THRUST BEA RING, NTA -2031

THRUST W A SHER, TRC-2031

PLUG, CLUTCH DRIV E

BOLT, CLUTCH DRIV E

THRUST WASHER, TRA -1625

THRUST BEA RING, NTA -1625

THRUST W A SHER, TRE-1625

BUSHING, MODIFIED, UPPER REWIND, F160

SPROCKET, 35BS20 X 5/8

58 FLA TWASHER

5/8 FLA T WASHER

58-11 jam Ny loc k

5/8-11 JAM NYLOCK

3/16 x 3/16 x 3/8 KEY

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

OTHERWISE

SPECIFIED

Page 1 - 26

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .

UNLESS

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

Page 29 of 40

Falcon 160 CE Illustrated Parts Booklet, page 30
Text on page 30

ITEM NO.

QTY.

PART NO.

lower rewind drive

LOW E R REW IND DRIV E

TUBE, REW IND, 65-1/4", F160

rewind brake

REW IND BRAKE

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,

C

4151 Anderson Road, DeForest, WI 53532

L o wer rewind

Page 1 - 27

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

Page 30 of 40

Falcon 160 CE Illustrated Parts Booklet, page 31
Text on page 31

ITEM NO.

QTY.

PART NO.

BUSHING, MODIFIED, LOWER REWIND, F160

THRUST WASHER, TRA -2031

THRUST BEA RING, NTA -2031

THRUST W A SHER, TRC-2031

PLUG, CLUTCH DRIV E

BOLT, CLUTCH DRIV E

THRUST WASHER, TRA -1625

THRUST BEA RING, NTA -1625

THRUST W A SHER, TRC-1625

SPROCKET, 35BS20 X 5/8

3/16 x 3/16 x 3/8 KEY

58 FLA TWASHER

5/8 FLA T WASHER

5/8-11 NY L OCK

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

OTHERWISE

SPECIFIED

Page 1 - 28

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .

UNLESS

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

Page 31 of 40

Falcon 160 CE Illustrated Parts Booklet, page 32
Text on page 32

ITEM NO.

QTY.

PART NO.

SHA FT, REWIND STA NDOFF

KNOB, KNURLED CLUTCH

COMPRESSION SPRING, C1225-10

THRUST WASHER, TRA-1423

THRUST BEA RING, NTA - 1423

SPRING

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

CLIP

PLUG CLUTCH

SPRING CLIP, 5100-75

THRUST W A S HER, TRE-1625

716 FLA TWA S HER

716 FLA TWA S HER

516 FLA TWA S HER

516 FLA TWA S HER

3.8 hcsplit loc kw asher

3.8 hcsplit loc kw asher

SHCS38-16-16

SHCS38-16-16

OTHERWISE

SPECIFIED

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

Rewind brake - upper/lower

Page 1 - 29

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .

UNLESS

Page 32 of 40

Falcon 160 CE Illustrated Parts Booklet, page 33
Text on page 33

ITEM NO.

QTY .

PA RT NO.

PIN, PIVOT, UNWIND

BUSHING, FLANGED, NYLON

HOUSING, BRAKE

ROLL PIN

PA D, BRAKE

PA D, BRAKE

PISTON, BRAKE

SPRING, DISC

FLOORSTOCK

FLA T WA S HER, 9/16

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

OTHERWISE

SPECIFIED

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

U n wind brake assembly

Page 1 - 30

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .

UNLESS

Page 33 of 40

Falcon 160 CE Illustrated Parts Booklet, page 34
Text on page 34

CHUCK, CORE BLOCK, PIVOT PIN, DOWEL SET SCREW, BRASS, 3/8 - 16 X 3/8

ITEM NO.

PA RT NO. 530 - 023 501 - 036 095 - 102 050 - 022

QTY .

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

UNLESS

OTHERWISE

SPECIFIED

4151 Anderson Road, DeForest, W I 53532

Core gripper assembly - original

Page 1 - 31

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .

Page 34 of 40

Falcon 160 CE Illustrated Parts Booklet, page 35
Text on page 35

DESCRIP TION

ROLLER P IN CORE, CLIP CORE O-RING S E T SCEW , 1/2 - 13 X 1/2

P A RT NO. ITE M NO. 068 - 013 095 - 106 530 - 037 530 - 036 480 - 006

  • --

QTY.

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,

C

4151 Anderson Road, DeForest, WI 53532

Outside core gripper assembly - current

Page 1 - 32

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

Page 35 of 40

Falcon 160 CE Illustrated Parts Booklet, page 36
Text on page 36

ROLLER

PIN

CORE, CLIP

CORE

O-RING SET SCEW, 1/2 - 13 X 1/2 O-RING

PA RT NO. ITEM NO. 068 - 013 095 - 106 530 - 037 530 - 036 480 - 006

  • -- 480 - 007

QTY .

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

OTHERWISE SPECIFIED

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

Inside core gripper assembly - current

Page 1 - 33

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .

UNLESS

Page 36 of 40

Falcon 160 CE Illustrated Parts Booklet, page 37
Text on page 37

ITEM NO. QTY. PART NO. 185-035

TOUCH PANEL

CONTROL BOARD

STANDOFF, HEX, PLASTIC

ASSEMB LY, PCB BOARD

HARNESS, DISPLAY - LCD

STANDOFF, HEX, HEAD, M/F

SHCS #4-40 x 1/2

LCDC-1330-32A

REV-B

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

C

SII

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : GMP

OTHERWISE SPECIFIED

4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2

Falcon 160 CE: Display p anel assembly

Page 1 - 34

ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .

UNLESS

Page 37 of 40

Falcon 160 CE Illustrated Parts Booklet, page 38
Text on page 38

ITEM NO. QTY.

PART NO.

BLOCK, RACK MOUNT, ENCODER, F160

RACK, ENCODER DRIVE

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,

C

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : GMP

UNLESS OTHERWISE SPECIFIED

4151 Anderson Road, DeForest, WI 53532

Falcon 160 CE: Rack assembly

Page 1 - 35

Page 38 of 40

Falcon 160 CE Illustrated Parts Booklet, page 39
Text on page 39

ITEM NO. QTY.

PART NO.

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,

C

FLAT

TRANSDUCER, HALL EFFECT

TERMINAL, 3 LEAD

ORIGINATOR : GMP

CHECKED BY : GBC FILMS GROUP

4151 Anderson Road, DeForest, WI 53532

Falcon 160 CE: Force sensor assembly

Page 1 - 36

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

Page 39 of 40

Falcon 160 CE Illustrated Parts Booklet, page 40
Text on page 40

ITE M NO. QTY.

PART NO. 501-018

DELIN BLOCK

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,

C

PLATE

MAGNET

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : GMP

4151 Anderson Road, DeForest, WI 53532

Falcon 160 CE: M agnet assembly

Page 1 - 37

Page 40 of 40 ยท End of manual