
Text on page 1
Illustrated Parts Booklet
( 000 - 083 )
© GBC Films Group, October 2000 Do not duplicate without written permission
4151 Anderson Road DeForest, WI 53532 Ph: ( 608) 246 - 8844 Fx: ( 608 ) 246 - 8645

( 000 - 083 )
© GBC Films Group, October 2000 Do not duplicate without written permission
4151 Anderson Road DeForest, WI 53532 Ph: ( 608) 246 - 8844 Fx: ( 608 ) 246 - 8645
Page 1 of 40

Drawing number :
Drawing Title:
Page number:
Safety shield, main rollers
Safety shield, pull rolls
Main roller lift - control side
Main roller lift - drive side
Page 1 - I
Page 2 of 40

Drawing number :
Drawing Title:
Page number:
Pull roller lift - control side
Pull roller lift - drive side
Rewind brake - upper/lower
Core gripper assembly - original
Outside core gripper assembly - current
Inside core gripper assembly - current
Falcon 160 CE: Display panel assembly
Falcon 160 CE: Rack assmebly
Falcon 160 CE: Force sensor assembly
Falcon 160 CE: Magnet assembly
Page 1 - II
Page 3 of 40

ITEM NO.
QTY .
PA RT NO.
CONTA CT BLOCK, E-STOP, N.C.
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
Page 1 - 1
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
Page 4 of 40

ITEM NO.
QTY .
PA RT NO.
CONTA CT BLOCK, E-STOP, N.C.
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
Page 1 - 2
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .
4 1 5 1 AndersonR oad, DeForest, W I 5 3 5 3 2
Page 5 of 40

IT E M NO.
QT Y .
PART NO.
1 0 -32lock nut
T -NUT , 1/4-20, 3382
1.4-20 0 . 3 7 5 bhcs
1/4-20 x .375 BHCS
#10-32 x 1.0 SHCS
1/4-20 x .75 BHCS
1/4-20 x .50 BHCS
1 0 -3 2 0 . 7 5 bhcs
#10-32 x .75 BHCS
5 -1 6 x1.00 shshoulder
5/16 x 1.00 SOCKETSHOULDER
5/16 x .375 SOCKETSHOULDER
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
Page 1 - 3
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
Safety shield, main rollers
Page 6 of 40

ITEM N O .
QTY.
PART NO.
#10-32 x 1.0 SHCS
1/4-20 x .75 BHCS
1/4-20 x .50 BHCS
1/4-20 x .375 BHCS
#10-32 x .75 BHCS
5/16 x 1.00 SOCKET SHOULDER
5/16 x .375 SOCKET SHOULDER
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
Safety shield, pull rolls
Page 1 - 4
Page 7 of 40

ITEM NO. QTY. PART NO.
#10-32 x 1.25 BHCS
#10-32 x .50 BHCS
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
4151 Anderson Road, DeForest, W I 53532
Page 1 - 5
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .
Page 8 of 40

ITEM N O .
QTY. PART NO.
REPRODUCED,
C
standAssy
1.2-13_1.25shcs
1.4-20_1.0bhcs
5.16-18_1.0shcs
1.2-13_1.5bhcs
1.4-20_0.625shcs
1.4-20_1.0 SH C S
Page 1 - 6
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
4151 Anderson Road, DeForest, WI 53532
Page 9 of 40

ITEM NO. QTY. PART NO.
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
ASSEMBLY , CORE CHUCK,BEV ELED,
SUPPORT,
CORE
3/8-16 NUT
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
U p p er unwind assembly
Page 1 - 7
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .
Page 10 of 40

QTY.
PART NO.
ITEM NO.
38- 16 Lock Nut
REPRODUCED,
C
Page 1 - 8
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
4151 Anderson Road, DeForest, WI 53532
Page 11 of 40

QT Y .
PART NO.
IT E M NO.
100-038 516-18 Hex L o c kNut
T E R MINAL UK 5N PHOENIX 3 0 0 4 3 6 2
S W IT C H , RESET , 22MM S INGLE TERM, S E I ME N S
217-043 BHCS10-32 x 04
6 -3 2 Lock Nut
T E R MINAL UK 5N PHOENIX 3 0 0 4 3 6 2
214-029 34 Flat W asher
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .
Page 1 - 9
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
R ight stand assembly
Page 12 of 40

PART NO. 757-035 185-033 185-003 5 slot
ITE M NO.
BRIDGE BAR,FIXED,8.2mm,FBI 10-8
217-041 100-037 100-038 100-039 10-32 Lock Nut 500-014 x92-0111 M8 -1.25
58-11 Nylock 480-005
SHCS10-32 x 06 BHCS14-20 x 04 SHCS38-16-16 086-005 34-10 Hex Nut 34 Flat W asher
LABEL , T E R MINAL,L1 L2 L3 N P E , Z B 8
QTY . DESCRIP TION
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .
Page 1 - 10
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
Page 13 of 40

QTY.
PART NO.
ITEM N O .
POLE,25,25,25,25,3,3
PHS 06-32 x 24
BHCS06-32-04
SHCS51618-16
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
Page 1 - 11
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
Page 14 of 40

QTY .
PART NO.
ITE M NO.
RELAY, SOLID STATE , 480 V A C OUT P U T @ 90 A
185-005 for Relay Base
FUSE
Fixed bridge bar FBI 10-6 0203250
SHCS04-40-10 08-32 Lock Nut
SHCS51618-16
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .
Page 1 - 12
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
Page 15 of 40

PART NO.
ITEM NO.
Assembly for f160 CE AC_BUS PCB
FUSE
FUSE
FUSE
SHCS51618-16
QTY.
REPRODUCED,
C
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
Page 1 - 13
4151 Anderson Road, DeForest, WI 53532
R ight electrical panel
Page 16 of 40

QTY.
PART NO.
ITEM N O .
SHCS51618-16
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
4 1 5 1 AndersonRoad , DeForest, W I 5 3 5 3 2
K ick cab le assembly
Page 1 - 14
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .
Page 17 of 40

ITEM NO.
QTY.
PART NO.
1/8 x 1/8 x 3/4 KEY
M 8x1.25_25 hex screw
M 8 x 1.25 x 25mm HEX SCREW
M 8 lock washer
1/2-13 x 13/32 HEX BOLT
Ï.5ID x Ï.625OD x .63 WASHER
1/4-20 x 1.00 HEX BOLT
#10-32 x 2.75 SHCS
#10-32 x .625 SHCS
#6-32 x .50 SHC S
1-2-13 x 2.5 SH C S
1/2-13 x 2.5 SHCS
1-2-13 x 3.25 SH C S
1/2-13 x 3.25 SHCS
1-2-13 x 3.5 SH C S
1/2-13 x 3.5 SHCS
1/4 -20 x .75 SHCS
#10-32 x 3/16 SS SET SCREW
4151 Anderson Road, DeForest, WI 53532
Page 1 - 15
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
REPRODUCED,
C
Page 18 of 40

PART NO.
main roll lift left moving lower
main roll lift left
3/8-16 x .63 SET SCREW
main roll lift right moving l ower unit
main roll lift right
1/4 -20 x .75 SHCS
3/8-16 x 1.375 SHCS
ITEM N O . QTY.
REPRODUCED,
C
5/16-18 x 1.00 SHCS
Page 1 - 16
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
4151 Anderson Road, DeForest, WI 53532
M ain roller assembly
Page 19 of 40

ITEM N O .
QTY. PART NO.
REPRODUCED,
C
3/19 x 3/16 x 3/8 KEY
8-32 x 1/16 CUP SET SCREW
1/4 -20 x .75 SH C S
8-32 x 3/16 CUP SET SCREW
1/4-20 x 1/4 SET SCREW
3/8-16 x 1.25 SOCKET SHOULDER SCREW
Page 1 - 17
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
4 1 5 1 AndersonRoad , DeForest, WI 53532
M ain roller lift - control side
Page 20 of 40

316x12key 710-104
3/19 x 3/16 x 3 / 8 K E Y
QTY . PART NO.
ITEM NO.
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
8 -32x1.16CUPSETSCREW 1.4-20x.75shcs
8 -32 x 1/16 CUPSETSCREW 1/4 -20 x .75 SHCS
8 -32 x 3/16 CUPSETSCREW
1/4-20 x 1/4 SETSCREW
3/8-16 x 1.25 SOCKET SHOULDER SCREW
Thisprintisthe property of GBC Films Group. Theinformationthereonisremittedinconfidence .
Page 1 - 18
4151 Anderson Road, DeForest, W I 53532
M ain roller lift - driv e side
Page 21 of 40

PA RT NO.
main roll 730-017 730-018
#10 star w asher #10 hex nut #10 f lat w asher
230-006 1.4-20_1.0 SHCS 1.4-20 Nyloc k
1/4-20 x 1.00 SHCS
#10-32_0.50shcs 1.4-20x.75shcs
#10-32 x .50 SHCS 1/4 -20 x .75 SHCS
ITEM NO. QTY .
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
Page 1 - 19
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .
4 1 5 1 AndersonRoad , DeForest, W I 5 3 5 3 2
Page 22 of 40

ITEM N O . QTY. PART NO.
REPRODUCED,
C
F160 Skeleton 690-069
BEARING, BALL, SEALED,
1-4x1-4x2.000 key
1/4 x 1/4 x 2.00 KEY
BHCS516-18-08
5/16-18 x .5 BHCS
pull roll lift rig ht moving pull roll lift right
pull roll lift left moving
pull roll lift left
5.16-18_1.0shcs 5.16-18 nylock
5/16-18 x 1.00 SHCS
1/4 -20 x .75 SHCS
Page 1 - 20
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
4151 Anderson Road, DeForest, WI 53532
Page 23 of 40

ITEM N O .
QTY. PART NO.
REPRODUCED,
C
3/16 x 3/16 x 23/32 KEY
1/4 -20 x .75 SHCS
1/4-20 x 1/4 SET SCREW
3/8-16 x 1.25 SOCKET SHOULDER SCREW
#8-32 x 1/8 SET SCREW
#8-32 x 3/16 SET SCREW
4151 Anderson Road, DeForest, WI 53532
Pull roller lift - control side
Page 1 - 21
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
Page 24 of 40

ITE M NO. QTY . PART NO.
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
3/16 x 3/16 x 23/32 KEY
1/4 -20 x .75 SHCS
1 -4 -20x4.16SET SCREW 1/4-20 x 1/4 SETSCREW
3/8-16 x 1.25 SOCKET SHOULDER SCREW
#8-32 x 1/8 SETSCREW
#8-32 x 3/16 SETSCREW
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
Pull roller lift - driv e sid e
Page 1 - 22
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .
Page 25 of 40

ITE M NO. QTY . PART NO.
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
CHAIN, UP/DOW NDRIVE , MAIN ROLL, F160,
8 -3 2 x 3 . 1 6 CUPSETSCREW 8 -32 x 3/16 CUPSETSCREW
8 -3 2 x 2 . 1 6 CUPSETSCREW 8 -32 x 1/8 CUPSETSCREW
8 -3 2 x 4 . 1 6 CUPSETSCREW 8 -32 x 1/4 CUPSETSCREW
1 -8 x1-8x1.000 key
#10-32 x 5/8 SHCS
5/16-18 x 5.0 HEXHEAD
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .
Page 1 - 23
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
Traverse shaft assem bly
Page 26 of 40

ITEM N O . QTY.
PART NO.
#6-32 x .63 SHCS
internal tooth star washer
#8-32 x 0.5 BHCS
4-40 x 1.25 SHCS
4-40 x .25 SHCS
GEAR, SPUR, 16T, 48P, NYLON, M O D .
#8-32 x .38 SHCS
#6-32 x .38 BHCS
#4-40 x .19 BHCS
REPRODUCED,
C
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
4 1 5 1 AndersonRoad , DeForest, WI 53532
Page 1 - 24
Page 27 of 40

PART NO.
ITEM NO. QTY.
rewind brak e
upper rewind drive
REPRODUCED,
C
4 1 5 1 AndersonRoad , DeForest, WI 53532
U p p er rewin d
Page 1 - 25
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
Page 28 of 40

ITEM NO.
QTY.
PART NO.
58-11 jam Ny loc k
3/16 x 3/16 x 3/8 KEY
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
Page 1 - 26
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
Page 29 of 40

ITEM NO.
QTY.
PART NO.
lower rewind drive
rewind brake
REPRODUCED,
C
4151 Anderson Road, DeForest, WI 53532
Page 1 - 27
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
Page 30 of 40

ITEM NO.
QTY.
PART NO.
3/16 x 3/16 x 3/8 KEY
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
Page 1 - 28
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
Page 31 of 40

ITEM NO.
QTY.
PART NO.
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
CLIP
3.8 hcsplit loc kw asher
3.8 hcsplit loc kw asher
SHCS38-16-16
SHCS38-16-16
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
Rewind brake - upper/lower
Page 1 - 29
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Page 32 of 40

ITEM NO.
QTY .
PA RT NO.
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
U n wind brake assembly
Page 1 - 30
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .
Page 33 of 40

ITEM NO.
PA RT NO. 530 - 023 501 - 036 095 - 102 050 - 022
QTY .
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
4151 Anderson Road, DeForest, W I 53532
Page 1 - 31
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonis re mittedinconfidence .
Page 34 of 40

ROLLER P IN CORE, CLIP CORE O-RING S E T SCEW , 1/2 - 13 X 1/2
P A RT NO. ITE M NO. 068 - 013 095 - 106 530 - 037 530 - 036 480 - 006
QTY.
REPRODUCED,
C
4151 Anderson Road, DeForest, WI 53532
Page 1 - 32
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
Page 35 of 40

PIN
CORE
PA RT NO. ITEM NO. 068 - 013 095 - 106 530 - 037 530 - 036 480 - 006
QTY .
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
Page 1 - 33
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .
Page 36 of 40

ITEM NO. QTY. PART NO. 185-035
REV-B
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
C
SII
4 1 5 1 Anderson Road, DeForest , W I 5 3 5 3 2
Falcon 160 CE: Display p anel assembly
Page 1 - 34
ThisprintisthepropertyofGBCFilms Group. Theinformationthereonisremittedinconfidence .
Page 37 of 40

ITEM NO. QTY.
PART NO.
REPRODUCED,
C
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
4151 Anderson Road, DeForest, WI 53532
Page 1 - 35
Page 38 of 40

ITEM NO. QTY.
PART NO.
REPRODUCED,
C
FLAT
4151 Anderson Road, DeForest, WI 53532
Page 1 - 36
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
Page 39 of 40

ITE M NO. QTY.
PART NO. 501-018
REPRODUCED,
C
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
4151 Anderson Road, DeForest, WI 53532
Page 1 - 37
Page 40 of 40 ยท End of manual