Falcon 60 + Illustrated Parts Booklet, page 1

Page 1 of 29

Falcon 60 + Illustrated Parts Booklet, page 2

Page 2 of 29

Falcon 60 + Illustrated Parts Booklet, page 3
Text on page 3

520 - 074 Cover, cabinet, drive

375 - 009 Torque limiter

Control Side

Drive Side

450 - 114 Decal, F-60+

520 - 052 Cover, cabinet, control

450 - 114 Decal, F-60 +

450 - 180 Decals, warning triangle

450 - 180 Decals, warning triangle

450 - 134 Decal, crush & burn

520 - 073 Cabinet, drive

450 - 098 Decals, E-Stop

214 - 313 Push buttons, E-Stop

214 - 313 Push buttons, E-Stop

001 - 513 Assembly, control panel

214 - 290 Switch, run/stop

214 - 314 Contact, E-Stop

545 - 010 Cover, main roll slot

450 - 132 Decal, moving parts

186 - 007 Circuit breaker

629 - 018 Crank handle

450 - 062 Decal, reset

186 - 002 Fuse carriers

450 - 097 Decal, main power

  1. 186 - 220 & (1) 186 - 016 2.5 amp & 0.5 amp

001 - 551 Accessory kit

Page 3 - 2

645 - 011 Threaded rods

214 - 008 Push button, reset

450 - 078 Decal, roll lift

450 - 134 Decal, crush & burn

450 - 135 Decal, read instructions

465 - 015 Handles, pull

186 - 000 Holders, fuse

450 - 101 Decal, fuse

450 - 034 Decal, potential earth

450 - 115 Decal, serial plate

470 - 130 Castor wheels

175 - 201 Strain relief, 3/4"

175 - 180 Strain relief, 1/2"

F 60+ : Side Cabinets & Covers

450 - 095 Decal, run/stop

520 - 072 Cabinet, control

Page 3 of 29

Falcon 60 + Illustrated Parts Booklet, page 4

Page 4 of 29

Falcon 60 + Illustrated Parts Booklet, page 5
Text on page 5

005 - 028 Spring tensioning kit

F 60+ : Control Side

189 - 032 Heater, zoned

230 - 006 Infrared sensor

001 - 505 Assembly, force guage sensor

001 - 158 Assembly, unwind brake, upper

076 - 03 Assembly, main roll lift

001 - 553 Assembly, pull roll lift

510 - 306 Brackets, heater, top

001 - 504 Assembly, sensor, force guage

250 - 001 Photo-eye, receiver

001 - 437 Assembly, magnet, force guage

620 - 406 Idler, powder coated

620 - 406 Idler, powder coated

026 - 100 Bearing, flanged

510 - 307 Brackets, heater, bottom

629 - 018 Crank handle

510 - 134 Bracket, IR sensor

001 - 512 Assembly, TS 3

465 - 015 Pull handles

001 - 483 Assembly, wire duct

001 - 555 Assembly, electrical panel

001 - 396 Assembly, unwind brake, lower

670 - 417 Cover, EMI housing

280 - 044 Wire harness

182 - 000 Fan, SSR

001 - 509 Assembly, terminal strip

470 - 130 Castor wheels

645 - 011 Threaded studs

185 - 033 Filters

510 - 265 Bracket, fan, ssr

Page 3 - 4

Page 5 of 29

Falcon 60 + Illustrated Parts Booklet, page 6

Page 6 of 29

Falcon 60 + Illustrated Parts Booklet, page 7
Text on page 7

F 60+ : Front & Rear Panels

001 - 513 Front Control Panel

001 - 374 Assembly, PCB

670 - 034 Panel, control

230 - 007 Temp controller

214 - 296 Cover, switch, black

450 - 091 Overlay, control panel

214 - 270 Switch, on/off

214 - 027 Barrier, rocker switch

230 - 007 Temp controller

214 - 296 Cover, switch, black

214 - 295 Cover, switch, red/green

214 - 270 Switch, on/off

214 - 290 Switch, auto/stop

214 - 296 Cover, switch, black

214 - 296 Cover, switch, black

214 - 280 Switch, fwd/rev

214 - 270 Switch, on/off

465 - 031 Knob, speed

194 - 003 Indicator light, green

220 - 161 Potentiometer, rotary

214 - 295 Cover, switch, red/green

214 - 290 Switch, auto/stop

Rear Control Panel

450 - 095 Decal, auto/stop

Page 3 - 6

Page 7 of 29

Falcon 60 + Illustrated Parts Booklet, page 8
Text on page 8

440 - 130 Sprocket, idler

F 60+ : Drive Side

440 - 130 Sprocket, idler

435 - 175 Sprocket, rewind

076- 01 Assembly, rewind, drive

214 - 313 Push button, E-Stop

400 - 020 Chain, pull roll lift

400 - 018 Chain, top rewind

435 - 260 Sprocket, idler, pull roll lift

076 - 03 Assembly, main roll lift

510 -306 Bracket, heater, upper

001 - 552 Assembly, pull roll lift

250 - 002 Emitter

375 - 009 Torque limiter

620 - 406 Idler, podwer coated

620 - 406 Idler, podwer coated

400 - 017 Chain, torque limiter

510 - 231 Bracket, Emitter

440 - 006 Chain tensioner

510 - 307 Bracket, heater, lower

435 - 017 Sprocket, quad, single

026 - 000 Bearing, flanged

440 - 006 Chain tensioner

435 - 260 Sprocket, idler, pull roll lift

400 - 019 Chain, bottom rewind

400 - 007 Chain, drive main roll

435 - 175 Sprocket, rewind

217 - 043 Terminal block

645 - 011 Threaded stud

645 - 011 Threaded stud

470 - 130 Castor wheels

470 - 130 Castor wheels

425 - 003 Motor

217 - 043 Terminal blocks

Page 3 - 7

Page 8 of 29

Falcon 60 + Illustrated Parts Booklet, page 9

Page 9 of 29

Falcon 60 + Illustrated Parts Booklet, page 10
Text on page 10

PIN, PIVOT, UNWIND

BUSHING, FLANGE, NYLON

HOUSING, BRAKE

ROLL PIN, 1/8 X 1-3/4

PISTON, BRAKE

SPRING, DISC, 3/4 X 1-1/2

PAD, BRAKE, TOP

PAD, BRAKE, BOTTOM

KNOB, ADJUSTMENT, BRAKE

  • NOT PART OF THIS

ASSEMBLY

SEE DETAIL A

510 - 223

UNWIND CLEVIS

  • FOR PART NUMBER

REFERENCE ONLY

510 - 223

UNWIND CLEVIS

RAS 3-03-

REVISION

3X SCALE

GTS 4-8- RLM 1-25- P.R

UDETAIL A

DISC SPRING ORIENTATION

Page 3 - 9

SHEET 1 OF

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

X.XXX

FINISH

TO BE

TITLE:

ASSEMBLY, BRAKE

ANGLES

P 1D

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

DATE:

RELEASE

NO.

DRAWN BY:

RA S

SCALE:

SIZE:

Dwg:

F 60+ : 001 - 158 Unwind Brake, Upper

Page 10 of 29

Falcon 60 + Illustrated Parts Booklet, page 11
Text on page 11

METAL-OXIDE VARISTOR

SHRINK TUBE, 1/8 DIA. BY 1.0"

SHRINK TUBE, 0.5" DIA. BY 0.85"

Apply a heat shrink tube after soldering

Solder

Solder

UNLESS OTHERWISE SPECIFED

Pro-Tech Engineering

Page 3 - 10

REVISION

TOLERANCE

DIM. AS SHOWN

2117 N. Stoughton Rd. Madison, Wisconsin 53704

TOL.

TO BE

X.XXX

Phone (608) 246-8844 Fax (608) 246-8645

FINISH

TITLE:

ANGLES

ASSY. MOV FOR O-III SSR, F 60

DATE:

DRAWN BY:

DWG SCALE:

Dwg:

This print is the property of PRO-TECH ENGR. The information thereon is remitted in confidence.

Page 11 of 29

Falcon 60 + Illustrated Parts Booklet, page 12
Text on page 12

PARTS LIST SPEC. DOC

TEST AND CALIB.DOC

SCHEMATIC

FABRICATED PCB

SHEET 1 OF

Page 3 - 11

REVISION

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TOLERANCE

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TO BE

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

ASSY, FORCE GAUGE PCB

ANGLES

P 1D

DATE:

RELEASE

NO.

DRAWN BY:

GTS

SCALE:

SIZE:

Dwg:

F 60+ : 001 - 374 PCB, Force Guage

1.SOLDER SPEC: WAVE SOLDERING 2.UL SPEC: UL 796,SEVENTH EDITION

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

Page 12 of 29

Falcon 60 + Illustrated Parts Booklet, page 13
Text on page 13

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO

MATERIAL DISCLOSED ON THIS THE DRAWING. IT IS ISSUED IN FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE CONFIDENCE COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED REPRODUCED, FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO- TECH

BEARING, IDLER

IDLER, 2" X 64", POWDER COATED

SHAFT, IDLER ROLL

PRESS INTO - 2 -

CENTER ON -2-

TIGHTEN SET SCREWS AGAINST SHAFT.

REF

SHEET 1 OF

DJG 11/16/98 AJ H 10/1/98

REVISIO

N

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UNLESS OTHERWISE

TOLERANC SPECIFIED E DIM. TOL. AS FINISH SHOWN

TO BE

ANGLE

S P 1D

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

Assembly, idler, powder

coated F 60

DATE 2-26-97 : RELEAS 1236 E NO.

DRAWN

BY:

AJH

SCALE

:

SIZE:

Dwg :

F 60+ : 001 - 394 Idler, Tension, Powder Coated

Page 13 of 29

Falcon 60 + Illustrated Parts Booklet, page 14
Text on page 14

UDETAIL A

DISC SPRING ORIENTATION

3X SCALE

PIN, PIVOT, UNWIND

BUSHING, FLANGE, NYLON

HOUSING, BRAKE

ROLL PIN, 1/8 X 1-3/4

PISTON, BRAKE

SPRING, DISC, 3/4 X 1-1/2

PAD, BRAKE, TOP

PAD, BRAKE, BOTTOM

STUD

UNWIND DIAL

3/8 WASHER

STK

3/8 NYLOC NUT

STK

3/8 NUT

STK

APPLY ANTI-SIEZE COMPOUND

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

  • Not part of this assembly !

For part number

reference only !

510 - 223

Unwind clevis

AJ H 7-17-

REVISION

Page 3 - 13

SHEET 1 OF

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

X.XXX

FINISH

TO BE

TITLE:

ANGLES

P 1D

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

ASSEMBLY, BRAKE

DS-60, F-60

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SIZE:

AJ H

Dwg:

F 60+ : 001 - 396 Unwind Brake, Lower

510 - 223

Unwind clevis

SEE DETAIL A

Page 14 of 29

Falcon 60 + Illustrated Parts Booklet, page 15
Text on page 15

BRACKET, HALL SENSOR

PLATE

MAGNET

#10-32 SHCS

#10-32 NYLOC NUT

BLACK MAX 380 ADHESIVE

REF

WRITE "N" HERE WITH PERMANENT

INK MARKER.

REVISION

Page 3 - 14

AJH 6-3-97 AJH 5-19-97

SHEET 1 OF

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TOLERANCE

DIM. AS

SHOWN

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TITLE:

ANGLES

P 1D

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

ASSY, MAGNET/FORCE SENSOR

F-60/DS-60

DATE:

RELEASE

NO.

DRAWN BY:

AJH

SCALE:

SIZE:

Dwg:

F 60+ : 001 - 437 Magnet, Force Guage

LOCATE MAGNET NORTH

POLE AT TOP OF THIS VIEW.

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

Page 15 of 29

Falcon 60 + Illustrated Parts Booklet, page 16

Page 16 of 29

Falcon 60 + Illustrated Parts Booklet, page 17
Text on page 17

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

WIRE DUCT 1" X 1" CHANNEL W/ ADHESIVE

WIRE DUCT 1" X 1.5" CHANNEL W/ ADHESIVE

WIRE DUCT COVER, 1"

NOTES:

  1. CUT EACH SECTION TO THE DIMENSION SHOWN.
  2. ITEM 1 IS CUT INTO 5" AND 8" SECTIONS. WHEN INSTALLED, A 2" GAP IS LEFT BETWEEN THEM AND THE 15" COVER FITS OVER BOTH SECTIONS.

SEE NOTE 2

SHEET 1918 OF

Page 3 - 16

REVISION

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TOLERANCE

DIM. AS

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TITLE:

ANGLES

P 1D

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

WIRE DUCT ASSEMBLY

F-60

DATE:

DRAWN BY:

SCALE:

SIZE:

RELEASE

NO.

BJT

Dwg:

F 60+ : 001 - 483 Wire Duct

Page 17 of 29

Falcon 60 + Illustrated Parts Booklet, page 18
Text on page 18

FLAT

TRANSDUCER,HALL EFFECT

TERMINAL 3 LEAD

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

BLACK MAX 380

SHEET 1 OF

Page 3 - 17

REVISION

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

FINISH

TO BE

X.XXX

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

ASSEMBLY, FORCE SENSOR

ANGLES

P 1D

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SIZE:

AJH

Dwg:

F 60+ : 001 - 504 Sensor, Force Guage

Page 18 of 29

Falcon 60 + Illustrated Parts Booklet, page 19
Text on page 19

GUIDE BRACKET

TRANSDUCER ASSY

#4-40 x 1/8 BHSCS

STK

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

SHEET 1 OF

Page 3 - 18

REVISION

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

FINISH

TO BE

X.XXX

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

FORCE SENSOR ASSY

F60/DS60

ANGLES

P 1D

DATE:

RELEASE

NO.

DRAWN BY:

AJH

SCALE:

SIZE:

Dwg:

F 60+ : 001 - 505 Sensor, Force Guage

Page 19 of 29

Falcon 60 + Illustrated Parts Booklet, page 20
Text on page 20

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

TERMINAL, GRAY, 4mm

TERMINAL,GROUND,4mm

RAIL END

DIN RAIL

D.G. 8-27-98

REVISIO

N

Page 3 - 19

UNLESS OTHERWISE

TOLERANC SPECIFIED E

TOL.

FINISH

TO BE

ANGLE

S P 1D

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

ASSEMBLY, TERMINAL BLOCK

DATE : RELEAS E NO.

DRAWN

BY:

AJH

SCALE

:

SIZE:

Dwg :

F 60+ : 001 - 509 Terminal Strip

SHEET 1 OF

DIM. AS SHOWN

Page 20 of 29

Falcon 60 + Illustrated Parts Booklet, page 21
Text on page 21

CHUCK,CORE

BLOCK,PIVOT

PIN,DOWEL,1/8 DIA X 3/4

SET SCREW,BRASS,3/8-16 X 3/8

NOTE:

ITEM 2 MUST PIVOT FREELY

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

LIGHT COAT OF DOW 44

Page 3 - 20

REVISION

DIM. AS

SHOWN

TOL.

X.XXX

FINISH

TO BE

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

ASSY,CORE CHUCK,

QUICK RELEASE

ANGLES

P 1D

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SIZE:

AJH

Dwg:

F 60+ : 001 - 510 Core Chucks

SHEET 1 OF

UNLESS OTHERWISE SPECIFIED

TOLERANCE

Page 21 of 29

Falcon 60 + Illustrated Parts Booklet, page 22
Text on page 22

DIN RAIL

END BLOCK,E/MK2

TERMINAL,MINI,MBK 2.5/E

PARTITION PLATE,ATP-MBK

BRIDGE BAR,FIXED,FBRNI 10-5 N

MARKER SET, 24VDC DISTRI

5 EA CONNECTED SET

2 EA CONNECTED PAIR

  1. PLACES C

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

6 EA CONNECTED SET

Page 3 - 21

UNLESS OTHERWISE SPECIFIED

TOLERANCE

REVISION

AJH 3/18/99

SHEET 1983 OF

  • BRIDGE BARS ARE PURCHASED IN INTERCONNECTED 10-SETS. CUT AND POSITION THE INTERCONNECTED-COUNTS AS SHOWN IN THE VIEW(S).

MAKE SHOWN BRIDGE BAR SETS FROM FLOOR STOCK.

DIM. AS

SHOWN

TOL.

X.XXX

FINISH

TO BE

TITLE:

ANGLES

P 1D

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

ASSEMBLY,TERMINAL BLOCK (28)

F60

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SIZE:

AJH

Dwg:

F 60+ : 001 - 512 Terminal Strip

Page 22 of 29

Falcon 60 + Illustrated Parts Booklet, page 23
Text on page 23

FUSE, 250V, 20 AMP, CERAMIC

FUSE, 2.5 AMP

MANUAL

BOX

TOWEL

ZIPPY KNIFE

MASKING TAPE

RUBBER CEMENT PICKUP

MOUNT, MACHINE, ZSW-IV

STRAIN RELIEF, MAIN POWER

FUSE, 0.5 AMP

LINKAGE, CRANKHANDLE

BHSCS 3/8-16 X 5/8

WRENCH, 3/16 ALLEN

O-RING

BJT

BHSCS 3/8-16 X 1/2 QTY 1

AJH

ADD O-RINGS.

BJT

REV ECN

SHEET 1 OF

629-018 QTY 2 WAS QTY 1, BHSCS 3/8-16 X 5/8 QTY 2 WAS

ADDED 629-018 QTY 1, 475-200 QTY 1, BHSCS 3/8-16 X 1/2

QTY 1 TO BILL OF MATERIAL

BY

Page 3 - 22

REVISION

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

X.XXX

FINISH

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4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

ACCESSORY KIT, F-60 PLUS

ANGLES

P 1D

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SIZE:

AJH

Dwg:

F 60+ : 001 - 551 Accessory Pack

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

Page 23 of 29

Falcon 60 + Illustrated Parts Booklet, page 24
Text on page 24

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

GEAR,HELI,RH,MOD

SCRW,ACME,MOD

BUSH,BRNZ,FLG,.75,1,.75 /FB1216-5

BUSH,BRZ,FLG,.62,.75,.50 /FB1012-4

BLK,BRG,ROLL,MAIN,UPR

BUSH,BRNZ,FLNG,1.25,1.5,1 /FB2024-8

BLOCK,SPRING,PLATE,BEARING

STRIP 3/8 x 1 1/4

STOCK

THRUST WASHER, TB-1220

GEAR, HELICAL, RH, 16H524R

KEY 3/16 SQ X 1/2

STOCK

SPRING CLIP, 5100-75

BLOCK, SUPPORT, PULL ROLL

SHAFT, HELIC GEAR, PULL ROLL

SHCS 1/4-20 X 3/4 LONG

STOCK

BLOCK, GEAR PULL ROLL

T A 3249 1-22- BJ T A 3249 1-22- B RE ECN Y V SHEET 1

Page 3 - 23

REVISIO

N

OF UNLESS OTHERWISE TOLERANC SPECIFIED E DIM. TOL FINIS SHOW AS . H TO N X/ P 1/ BE

P . .050 X. P .020 X.X P ANGLE .010 S P P 1D .005

CORRECTED FASTENER CALLOUT FOR ITEM

REVISED DRAWING TO 17

REFLECT CHANGES TO 501-040 AND 501- 041, DELETED 4.19, ADDED 1.0, DRAWING SCALE WAS INCORRECT.

DESCRIPTIO

N

ASSY,LFTR, PULL

ROLL

DATE : RELEAS NO E .

DRAWN

BY:

AJH

SCALE

:

SIZE :

4151 Anderson Road, DeForest, Wisconsin Phone (608) 246-8844 53532 Fax (608) 246- 8645

TITLE

:

Dwg :

F 60+ : 001 - 552 Pull Roll Lift, Drive

Page 24 of 29

Falcon 60 + Illustrated Parts Booklet, page 25
Text on page 25

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

BLOCK, GEAR PULL ROLL

GEAR,HELI,RH,MOD

SCRW,ACME,MOD

BUSH,BRNZ,FLG,.75,1,.75 /FB1216-5

BUSH,BRZ,FLG,.62,.75,.50 /FB1012-4

BLK,BRG,ROLL,MAIN,UPR

BUSH,BRNZ,FLNG,1.25,1.5,1 /FB2024-8

BLOCK,SPRING,PLATE,BEARING

STRIP 3/8 x 1 1/4

STOCK

THRUST WASHER, TB-1220

GEAR, HELICAL, RH, 16H524R

KEY 3/16 SQ X 1/2

STOCK

SPRING CLIP, 5100-75

BLOCK, SUPPORT, PULL ROLL

SHAFT, HELIC GEAR, PULL ROLL

SHCS 1/4-20 X 3/4

STOCK

PROPRIETARY

B 3249 B 3249 RE ECN V SHEET 1

Page 3 - 24

REVISIO

N

BJ T 1-22- BJ

OF UNLESS OTHERWISE TOLERANC SPECIFIED E DIM. TOL FINIS SHOW AS . H TO N X/ P 1/ BE

P . .050 X. P .020 X.X P ANGLE .010 S P P 1D .005

CORRECTED FASTENER CALLOUT FOR ITEM

REVISED DRAWING TO 17

REFLECT CHANGES TO 501-040 AND 501- 041, DELETED 4.19, ADDED 1.0, DRAWING SCALE WAS INCORRECT

DESCRIPTIO

N

TITLE

:

ASSY,LFTR,PULL

ROLL

DATE : RELEAS NO E .

DRAWN

BY:

SCALE

:

SIZE :

AJH

4151 Anderson Road, DeForest, Wisconsin Phone (608) 246-8844 53532 Fax (608) 246- 8645

Dwg :

F 60+ : 001 - 553 Pull Roll Lift, Control

Page 25 of 29

Falcon 60 + Illustrated Parts Booklet, page 26
Text on page 26

BRIDGE, FAN

FAN, MUFFIN, 230V, 4"

GUARD, MUFFIN FAN, 4"

WIRE HARNESS, DAISY CHAIN

CABLE TIE BASE

SCREW, PAN, #6-32 X 2

AIR FLOW

AIR FLOW

AIR FLOW

AIR FLOW

AIR FLOW

PROPRIETAR

Y GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN THE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE CONFIDENCE COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED REPRODUCED, MANUFACTURE OR FOR ANY FOR OTHER PURPOSE WITHOUT PERMISSION FROM GBC PRO- WRITTEN TECH

AIR FLOW

NOTES:

  1. APPLY BLUE LOC-TITE TO ALL FASTENERS.

REVISION

Page 3 - 25

SHEET 1 OF

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

FINISH

TO BE

X.XXX

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

ANGLES

P 1D

DATE:

ASSEMBLY, BRIDGE, F - 60 FAN + DRAWN BY: SCALE: SIZE:

RELEASE

NO.

#REF!

#REF!

BJT

Dwg:

F 60+ : 001 - 556 Bridge, Fans

Page 26 of 29

Falcon 60 + Illustrated Parts Booklet, page 27
Text on page 27

NOTES:

  1. PARTS ARE SHIPPED LOOSE.

SPACER, HEATER SPRING

SPRING

SLEEVE, INSULATING

CABLE TIE, 8"

STOCK

INSTRUCTIONS, HEATER TENSION

#10 EXTERNAL LOCK WASHERS

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH C

INSULATING SLEEVE (REMOVED)

REVISION

AJH

Page 3 - 26

SHEET 1937 OF

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

FINISH

TO BE

X.XXX

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

ANGLES

P 1D

KIT, HEATER TENSION

F 60

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SIZE:

BJT

Dwg:

F 60+ : 005 - 028 Heater Tensioning Kit

Page 27 of 29

Falcon 60 + Illustrated Parts Booklet, page 28
Text on page 28

020-110 BALL BEARING

032-011 THRUST BEARING, NTA-2233

435-175 SPROCKET

  • Top and bottom rewind drive assemblies are identical in part numbers. The sprocket ( 435 - 175 ) is reversed for the top rewind drive compared to the bottom rewind drive.

WASHER, 3/4, SAE FLAT

NUT, 5/8-11 NYLOCK

001-261 ASSY, REWIND CLUTCH DRIVE

KEY STOCK, 3/16 X 3/16 X 1/2

032-012 THRUST WASHER, TRD-2233 032-260 THRUST WASHER, TRB-2233

032-170 THRUST WASHER, TRA-1018

032-150 THRUST BEARING, NTA-1018 032-170 THRUST WASHER, TRA-1018

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

435-175 SPROCKET

WASHER, 3/4, SAE FLAT

NUT, 5/8-11 NYLOCK

001-261 ASSY, REWIND CLUTCH DRIVE

KEY STOCK, 3/16 X 3/16 X 1/2

032-012 THRUST WASHER, TRD-2233 032-260 THRUST WASHER, TRB-2233

032-170 THRUST WASHER, TRA-1018

032-150 THRUST BEARING, NTA-1018 032-170 THRUST WASHER, TRA-1018

BJT

E 3249

REV ECN

SHEET

BJT

040-048 REPLACES 040-016

REVISION

UNLESS OTHERWISE SPECIFIED

TOLERANCE

Page 3 - 27

DIM. AS

SHOWN

TOL.

X.XXX

REPLACED 130-001 WITH 130-002, REMOVED 100-026

FINISH

TO BE

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

ANGLES

P 1D

MACHINE ASSEMBLY

F-60+ STAND PARTS

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SIZE:

SNF

Dwg:

F 60+ : 076 - 01 Assembly, Rewind Drive ( CNO )

020-110 BALL BEARING

032-011 THRUST BEARING, NTA-2233

Page 28 of 29

Falcon 60 + Illustrated Parts Booklet, page 29
Text on page 29

PROPRIETAR

Y

510-317 TABLE BRACKET

755-053 SPACER

755-053 SPACER

501-028 BLOCK, ROLL LIFT

501-025 BEARING BLOCK

ZERK FITTING

020-007 BEARING

026-000 BEARING

DETAIL: TABLE BRACKET MOUNTING

(TOP VIEW)

629-010 LINK,ROLL PIVOT AXLE

501 - 025 BEARING, MAIN ROLL UPPER

BEARING BLOCK ASSEMBLY

(TOP VIEW)

095-103 PIN, DOWEL

629-011 LEVER, ROLL LIFT

629 - 010 LINK, ROLL, PIVOT

629-009 LINK, ROLL BRG BLK

089-018 SPRING, DIE

020-007 BLOCK, ROLL BEARING

290 - 260 LOCK COLLAR

501-035 BLOCK, ROLL BRG GIB

690-059 ROLL, 5" RUBBER, MAIN

001-505 FORCE SENSOR ASSY

501 - 027 BLOCK, ROLL BEARING, GIB

755-053 SPACER, TABLE BRACKET

510-317 TABLE BRKT

629-012 LINK, LIFT ROD

620-406 IDLER, 2 X 64, POWDER COATED

040-003 BUSHING, BRONZE

020-100 BALL BEARING

430-008 WORM

026-004 BUSHING

710-084 SHAFT, LIFT TORQUE

325 - 210 CLEVIS, D-231-3

629-018 LINKAGE, CRANKHANDLE

430-005 GEAR, WORM

710-103 SHAFT, CRANK

755-070 SPACER

SHEET #REF! OF

DIM. AS

SHOWN

TOL.

X.XXX

#REF!

UNLESS OTHERWISE SPECIFIED

TOLERANCE

501 - 039 BLOCK, CRANKSHAFT 040 - 049 BUSHING ( FLANCE ON WORM SIDE

REVISION

Page 3 - 28

629 - 014 LEVER, CLAMP ASSEMBLY

290-280 CLAMP COLLAR

FINISH

TO BE

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

ANGLES

P 1D

ASSEMBLY, MAIN ROLL LIFT

FALCON 60+

DATE:

RELEASE

NO.

EDITED BY :

#REF!

SNF

SCALE:

SIZE:

Dwg:

F 60+ : 076 - 03 Assembly, Main Roll Lift ( CNO )

026-000 BEARING, FLANGED

040 - 035 BUSHING

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

Page 29 of 29 ยท End of manual