Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 1

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 2

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 3
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TABLE OF CONTENTS

1. INTRODUCTION

2. SPECIFICATIONS

3. MAIN PARTS AND CONTROLS

4. INSTALLATION

5. SUPPLIES

6. SAFETY

7. GOOD TO KNOW

8. HOW TO BIND YOUR BOOK (BOOXTER UNO/DUO)

9. HOW TO BIND YOUR BOOK (BOOXTER TRIO)

10. HOW TO WRAP THE STRIP

11. HOW TO ADJUST THE COVERING UNIT

12. HOW TO MOUNT THE HARD COVER

13. HOW TO MOUNT THE SOFT COVER

14. TROUBLESHOOTING

15. INTELLECTUAL PROPERTY RIGHTS AND WARRANTY

14. DECLARATION OF CONFORMITY

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 4
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1. INTRODUCTION

1. INTRODUCTION

PRECISION SIDE-STAPLING

Fastbind precision side-staple binding machines take a simple concept, electronic stapling, and turn it into one of the most economical and versatile book binding solutions on the market. Ideally suited for photo book binding, they can also be used for company reports, handouts, catalogues, yearbooks, and much more. The bound books can be easily completed with a variety of cover options, including printed hard or soft covers, pre-made covers, and simple strip backs.

Their unique side-stapling method ensures precise, consistent placement of staples along the spine of your paper block. Built-in shelves at the back of the unit can be used to keep your supplies ready at hand. With the steady positioning surface and adjustable back support, a typical A4 paper block can be bound in less than 10 seconds.

Fastbind precision side-staple binding machines produce extremely strong bindings quickly and easily. They require no adjustments when changing format or thickness. Using flat clinch staples, the powerful electric stapling head binds a wide range of formats. You can bind books with photo paper and coated stock as easily as normal copy paper. The result is always a strong, square and clean bind.

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 5
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2. SPECIFICATIONS

2. SPECIFICATIONS

BooXTer Uno and Duo

Flat clinch; 5000 staples per cassette Staple No. 10 for normal stock Staple No. 8 for coated stock

Stripe backs, printed soft covers and binding without cover

Standard and printed hard covers (cover setter sold separately)

max 450 mm / 17.7 inches

Normal stock up to 8 mm / 0,3"; coated stock up to 5 mm / 0,2"

100-240 VAC, 50/60 Hz, 1.3 A

46 x 43 x35 cm / 18.2 x 17 x 18.8 inches

56 x 56 40 cm / 22 x 22 x 15.8 inches

Net 14 kg / 31 lbs

  1. One No. 10 cassette included
  2. Maximum thickness depends on paper material properties

BooXTer Trio

Binding method Precision side stapling

Staple type 1) Flat clinch; 5000 staples per cassette Staple No. 10 for normal stock Staple No. 8 for coated stock

Standard cover options Stripe backs, printed soft covers and binding without cover

Extended cover options Standard and printed hard covers (cover setter sold separately)

Binding lenght max 320 mm / 12.6 inches

Binding thickness 2) Normal stock up to 8 mm / 0,3"; coated stock up to 5 mm / 0,2"

Electrical specifications 100-240 VAC, 50/60 Hz, 1.3 A

98 x 47 x 50 cm / 38.4 x 18.3 x 19.5 inches

Package dimensions (WxDxH) 109 x 58 x 62 cm / 42.6 x 22.7 x 24.4 inches

Weight Net 26 kg / 57 lbs

  1. One No. 10 cassette included
  2. Maximum thickness depends on paper material properties

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 6
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3. MAIN PARTS AND CONTROLS

3. MAIN PARTS AND CONTROLS

BOOXTER UNO

BOOXTER DUO

1. Adjustable back support

2. Safety cover, stapling unit, staple cassette and operating light

3. Back support

4. Positioning deck

5. Power on -light

6. Support lath 7+8. Supply shelf

9. Type plate (serial number)

10. Foot pedal connector

11. AC IN connector and main fuse

12. Power switch

13. Thumb screws

COVER SETTER (UNO/TRIO ACCESSORY, DUO STANDARD)

  1. Fixed side guide
  2. Adjustable side guide
  3. Adjustment screws
  4. Adjustable bottom guide
  5. Adjustment screws
  6. Fixed bottom guide
  7. Cover setter back support

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 7
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  1. MAIN PARTS AND CONTROLS

BOOXTER TRIO

1. Worktop (plastic)

2. Carriage

3. Paper guide

4. Adjustable back support

5. Fixed back support

6. Positioning deck

7. Guide bracket

8. Safety cover, stapling unit, staple cassette and operating light

11. Support lath

12. Control panel

13. Main switch

14. AC IN connector and main fuse

15. Foot pedal connector

16. Type plate and serial number

17. Screws (shelf)

18. Supply shelf

19. Thumb screws

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 8
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4. INSTALLATION

4. INSTALLATION

CONNECTIONS

Install the machine on a stable horizonal surface, close to a power outlet. Before lifting, note the machine weight.

Leave enough free space on each side of the machine to organize your work and materials

Connect foot pedal and power cord. Connect power cord only to grounded power supply (100-240V AC, 50/60 Hz).

SUPPLY SHELF (BOOXTER TRIO ONLY)

To reduce shipping volume, the supply shelf is mounted backwards for transportation. Remove the supply shelf , turn it around and reattach it before using the machine.

  • open and remove 4 screws using allen key
  • remove the supply shelf, any packing material
  • turn the supply shelf around and fasten it with screws

COVER SETTER ACCESSORY (BOOXTER UNO AND TRIO)

Fasten cover setter with two screws using allen key.

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 9
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  1. INSTALLATION

STAPLE CASSETTE INSTALLATION & REMOVAL

Pull the safety cover out.

Press the cassette from the sides and insert/remove.

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 10
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5. SUPPLIES

5. SUPPLIES

Cassette contains 5000 staples. There is two different cassette types are available:

  • Use No 10 cassette for office papers and bind up to 8 mm thick paper blocks (depends on materials).
  • Use No 8 cassette for digital color papers and photo papers and bind up to 5 mm thick blocks (depends on materials).

BooXTer Uno/Duo/Trio strips are used for strip back bindings and available in different lengths.

Note that strip refers to BooXTer Uno/Duo/Trio strip in this user manual. These are not compatible with other Fastbind strip products for perfect binding purposes.

BooXTer Uno/Duo/Trio END SHEETS

BooXTer Uno/Duo/Trio end sheets are used for hard- and soft cover binding. They attach the cover to the block and provide a clean, elegant and professional appearance. They are available in different sizes and colors, with or without a window.

Note that end sheet refers to BooXTer Uno/Duo/Trio end sheets only in this user manual. Fastbind Fotomount end sheets refers to different product.

BooXTer Uno/Duo/Trio HARD COVERS

Hard covers are available in different sizes, with and without window.

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 11
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6. SAFETY

6. SAFETY

GENERAL SAFETY GUIDELINES

Before installing and operating this machine, study carefully all safety instructions and recommendations in this user manual. Store this document within easy reach of personnel operating or maintaining the unit.

Do not place hands or anything else except paper block or binding supplies near the stapling area.

Never damage, modify or place heavy objects on the power cord. Do not use the machine if the power cord is bundled, knotted or damaged. When unplugging the power cord, always grasp the plug to pull it out.

Switch off the unit and pull out the main plug prior to all cleaning and maintenance.

Do not attempt to alter or modify the machine. It contains high voltage components and unexpected faults or electric shock might occur. Modification will invalidate the warranty.

Use only original Fastbind accessories and spare parts approved by the manufacturer to ensure that the unit can be operated safely. For service and maintenance, contact your Fastbind authorized service outlet.

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 12
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7. GOOD TO KNOW

7. GOOD TO KNOW

POWER AND WORKING LIGHTS

Machine equipped with a power light and a working light.

Power light of BooXTer Uno/Duo:

  • power on: light on
  • power off: light off

Power light of BooXTer Trio:

  • Trio does not have a separate power indicator.

If any of the control panel LEDs is lit, power is on.

Working light:

The working light illuminates the stapling area. When the machine is ready to use, the working light is on. The machine is not ready if:

  • the power is off
  • the safety cover is not placed properly
  • the cassette is not placed properly
  • the cassette is empty

The working light also switches off when the cassette is nearly empty. In this case, even though the working light is off, you can use the remaining staples from the cassette normally.

HOW TO HANDLE STAPLE CASSETTES

We recommend to store your cassettes in their original packages.

Handle the stapling head gently; do not remove the pre-bent staple. This could cause permanent damage to the cassette.

Before transportation, remove the cassette from the machine and store it separately.

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 13
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8. HOW TO BIND YOUR BOOK (BOOXTER UNO/DUO)

8. HOW TO BIND YOUR BOOK (BOOXTER UNO/DUO)

Step 1 is for hard and soft cover books only. If you are making strip backs or simple staple backs, start from step 2.

Place one end sheet on the front and one on the back of your block. Make sure the silicon is facing outwards and the buffer towards the spine.

Tip! Store your end sheets in the supply shelves to access them easily.

Jog the paper block against the positioning deck.

Align the block in the middle of the positioning deck.

  1. is for strip back binding only:

Place a strip of suitable length in the position deck and align it in front of the paper block. Make sure the silicon paper is visible and the glue-free area is on the bottom.

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  1. HOW TO BIND YOUR BOOK (BOOXTER UNO/DUO)

Press the foot pedal to make the first stapling.

To get stronger binding, staple both sides.

A soft cover also needs a cutting margin, IF you finalize binding by cutting!

TIP!

Move the block and repeat stapling at regular intervals.

Repeat the stapling in the opposite direction.

Your block is now bound.

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9. HOW TO BIND YOUR BOOK (BOOXTER TRIO)

9. HOW TO BIND YOUR BOOK (BOOXTER TRIO)

SELECT BINDING MODE

START

a - Single side, normal staple density

MODE

d - Double side, high staple density

STOP

RING HOLE (A4 / LTR)

b - Single side, high staple density

c - Double side, normal staple density

MANUAL (PEDAL)

Switch the machine on and select binding mode by pressing MODE -button (h):

e - Manual operating mode

f - Ring mechanism: single side stapling for papers with punched holes for A4 / US letter ring binders.

PLACE THE PAPER BLOCK

  1. is for hard and soft cover books only. If you are making strip or staple backs, skip to step 3.

Place one end sheet on the front and one on the back of your block. Make sure the silicon paper is facing outwards and the buffer towards the spine.

Tip! Store your end sheets in the supply shelf to access them easily.

Jog the papers on worktop to make them even. Place the book block in positioning deck (between worktop and back support).

Align the book block against the paper guide.

  1. is for strip back binding only:

Place a strip of suitable length in the position deck and align it in front of the paper block. Make sure the silicon paper is visible and the glue-free area is on the bottom.

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 16
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  1. HOW TO BIND YOUR BOOK (BOOXTER TRIO)

BINDING

When you have selected binding mode:

  • Single side, normal staple density or
  • Single side, high staple density or
  • Ring mechanism
  • Press START -button (g).
  • Wait until stapling is done and remove ready binding.

START

MODE

When you have selected binding mode:

  • Double side, normal staple density
  • Double side, high staple density
  • Press START -button (g).
  • Wait until first side is stapled, carriage returns and stops. At this point START LED begins to blink.
  • Flip the block and place it on positioning deck against the carriage and press START -button.
  • Wait until stapling is done and remove the ready block.

STOP

(PEDAL)

START

START

MODE

MODE

A4 / LTR)

When you have selected binding mode:

  • manual

STOP

STOP

MANUAL (PEDAL)

RING HOLE (A4 / LTR)

Important ! Guide springs (S) are designed to work so that the paper block is always moved from right to the left. Moving the paper block in the opposite direction may damage the springs.

  • Place paper block to the positioning deck and slightly right from the guide bracket.
  • Move block from right to the desired starting position and add the first staple by using the foot pedal or pushing the START -button.
  • Add more staples until your binding is ready

START

MODE

STOP

(PEDAL)

A4 / LTR)

Note! You can bind wider formats when using manual operating mode:

  • Unscrew paper guide to remove it.
  • Push carriage from left side to turn it away.
  • Now you can use wider formats.

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10. HOW TO WRAP THE STRIP

10. HOW TO WRAP THE STRIP

Once the block is bound (see chapters 8 and 9), peel off the silicon paper.

Fold the strip along the crease and press with your fingers together to attach the two surfaces.

Wrap the strip firmly around the spine against the back cover.

To finish the wrapping, press out any possible air bubbles away and your document is ready.

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11. HOW TO ADJUST THE COVERING UNIT

11. HOW TO ADJUST THE COVERING UNIT

Move the adjustable bottom guide sideways so that the spine stick of the hard cover sits in one of the slots in the bottom guide.

Place book block on bottom guide. Use the thumb screws to adjust the height of the bottom guide. The adjustment is correct when the lower and upper margins are the same size.

Use the left side thumb screws to adjust the side margin.

Keep the front edge of the hard cover against fixed side guide and turn thumb screws to move stapled block until it touches the cover spine (see the detail picture).

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 19
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12. HOW TO MOUNT THE HARD COVER

12. HOW TO MOUNT THE HARD COVER

Pre-adjust the covering unit (see chapter 11).

Place the cover against the solid left guide. Place the left side of the cover is behind the adjustable bottom guide. Move adjustable bottom guide sideways so that the spine stick of the hard cover sits in one of the gaps of the bottom guide. The right side of the cover is in front of the adjustable bottom guide.

Place the stapled paper block on the adjustable bottom guide, and slide it against the adjustable left guide.

Peel the silicon paper half way.

Leave silicon paper half-way attached

Fold the silicon paper.

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  1. HOW TO MOUNT THE HARD COVER

Close the cover. Check that the front edges of the cover touch the solid left guide and that the paper block spine contacts the cover spine. Press the cover against the adhesive.

Turn the book around.

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 21
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  1. HOW TO MOUNT THE HARD COVER

Place the book under the support lath.

Peel the silicon paper all the way off. Flip the book around and peel off the silicon paper from the other side. Press the cover against the adhesive.

Your book is ready.

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13. HOW TO MOUNT THE SOFT COVER

13. HOW TO MOUNT THE SOFT COVER

Staple the block with end papers as shown (chapters 8 and 9). For best binding strength, double side stapling is recommended. Remember to leave cutting margins if you finalize the book with a guillotine.

A+C+1 mm (0,04“) + B A+C+1 mm (0,04“) A A-B

ABC

BOOK SPINE

Cover has to be creased according to book block thickness for best result. Start by measuring book block width (A) and thickness (C). Opening crease is for example 7 mm ( 0,27” ).

Creases are positioned:

  1. 203 mm = A - B = 203 mm ( opening crease )
  2. 210 mm = A
  3. 223 mm = A + C + 1 mm
  4. 230 mm = A + C + 1 mm +B (opening crease)

Crease the soft cover from picture side.

ABC

INE

Lower down the adjustable bottom guide to create a right angle where the soft cover is level.

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  1. HOW TO MOUNT THE SOFT COVER

Peel the silicon paper halfway.

Close the cover. Press the cover against the adhesive.

ABC

Flip the book around and repeat steps 5-6.

Press the book from the spine to hold it and peel the silicon paper all the way off. To finish the wrapping, press the possible air bubbles away.

Your soft cover book is now ready.

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Fastbind BooXTer Trio Semi-Automatic Binder User Manual, page 24
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14. TROUBLESHOOTING

14. TROUBLESHOOTING

The power does not switch on / the power LED does not come on.

  • Check the power cord connection.
  • Check that the power supply is connected.
  • Check the fuse.

The working light does not light up / The machine is not stapling.

  • Check that the power is on.
  • Make sure that the safety cover is installed properly.
  • Check the pedal connection.
  • Check that there are staples in the cassette. Replace the empty cassette with a new one. The working light is off to indicate that the cassette is almost empty.

The staple does not puncture the paper block.

  • Use No 8 cassettes for digital color papers and photographic papers. The maximum binding thickness is 5 mm (depends on materials).
  • Use No 10 cassettes for normal office papers. The maximum binding thickness is 8 mm (depends on materials).

BOOXTER TRIO ONLY

Book block does not move.

  • The carriage has a hinge and can be turned away. Check that carriage is in correct position.

Machine does not fit in the box (transportation).

  • Supply shelf has to be turned around. See the installation chapter.

Cannot jog the pages.

  • Check that paper guide is installed.

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  1. INTELLECTUAL PROPERTY RIGHTS AND WARRANTY

15.INTELLECTUAL PROPERTY RIGHTS AND WARRANTY

COPYRIGHT INFORMATION

© 2010 Copyright Maping Co. Reproduction, adaptation or translation without prior written permission is prohibited, except as allowed under applicable copyright laws. The information contained herein is subject to change without notice.

TRADEMARKS

Fastbind, BooXTer Uno, BooXTer Duo, BooXTer Trio, BooXTer Uno/Duo/ Trio end sheet and BooXTer Uno/Duo/Trio stripe are trademarks and/or registered trademarks of Maping Co.

INTELLECTUAL PROPERTY RIGHTS

Fastbind BooXTer Uno, Duo, Trio binders and BooXTer Uno/Duo/Trio end sheets and stripes are based in Maping Co’s innovations. To protect it’s intellectual property rights Maping Co has applied for several patents and design patents (patents pending).

ONE YEAR LIMITED WARRANTY

Maping Co warrants this product against defects in material or workmanship as follows: For the period of twelve months from the date of purchase, repair or replace free of charge, for the original purchaser, any part or parts found by inspection to be defective by our factory authorized service outlet or by the manufacturer in Espoo, Finland. All transportation charges on parts submitted for repair or replacement under this warranty shall be paid for by the purchaser. All service under this warranty will be furnished and performed by factory authorized service stations or by the manufacturer. Warranty service does not extend the warranty period. This warranty is limited to the value of the product and it does not cover damage caused by:

  • Transportation
  • Normal wear and tear
  • Neglected or improper maintenance
  • Misuse

The warranty will be voided if machine’s type plate has been wholly or partially removed or erased. Maping Co is not responsible for any damages, including but not limited to direct, indirect or consequential damages, loss of material, profit or interruption of business. Maping Co may at any time discharge its warranty by refunding the purchase price and taking back the product.

CONTACT INFORMATION

Maping Co Kuusiniemi 10, FIN-02710 Espoo, FINLAND Tel. +358 9 562 6022, Fax +358 9 562 6215 Email: support@maping.com

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16.DECLARATION OF CONFORMITY

  1. DECLARATION OF CONFORMITY

We, Maping Co, hereby declare that the following product:

Machine name:

Fastbind BooXTer Uno Fastbind BooXTer Duo Fastbind BooXTer Trio

Type:

The product fullfils the essential safety reguirements for CE conformity marking according to the Low Voltage Directive (2006/95/EC) and EMC Directive 2004 /108/EC

Applied standards: EN 60950 - 1:2001 (safety) EN 61000 - 6-1:2001 (EMC immunity) IEC 61000-4-2 IEC 61000-4-3 IEC 61000-4-4 IEC 61000-4-5 IEC 61000-4-6

Manufacturer:

Maping Co Kuusiniemi 10, FIN-02710 Espoo FINLAND Tel. +358 9 562 6022 Fax: +358 9 562 6215

Lauri Huotari, Managing Director

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Quick start

  1. Install: place the machine on a stable horizontal surface close to a power outlet. The supply shelf ships mounted backwards, so remove its 4 screws, turn it around and fasten it again.
  2. Connect: connect the foot pedal and the power cord, using only a grounded power supply (100-240V AC, 50/60 Hz).
  3. Load staples: pull the safety cover out, press the cassette from the sides and insert it. Use a No 10 cassette for office papers or a No 8 cassette for digital color and photo papers.
  4. Select a mode: switch the machine on and press the MODE button to choose single or double side stapling, normal or high staple density, manual (pedal) mode, or the ring hole mode.
  5. Place the block: for hard or soft covers, put an end sheet on the front and back with the silicon paper facing out. Jog the papers on the worktop, place the block in the positioning deck and align it against the paper guide.
  6. Bind: press START and wait until stapling is done. In double side modes, flip the block when the START LED blinks, place it against the carriage and press START again.
  7. Finish the cover: peel off the silicon paper and wrap a strip around the spine, or mount a hard or soft cover using the cover setter.

Troubleshooting

ProblemLikely causeFix (from the manual)
The power does not switch onPower cord, supply or fuse problemCheck the power cord connection, check that the power supply is connected, and check the fuse. Page 24
The working light does not light up or the machine is not staplingPower off, safety cover not installed, pedal not connected, or cassette emptyCheck that the power is on, install the safety cover properly, check the pedal connection, and replace an empty cassette. Page 24
Working light is off but the machine still staplesThe cassette is nearly emptyYou can use the remaining staples normally. Have a new cassette ready. Page 12
The staple does not puncture the paper blockWrong cassette for the paper or block too thickUse No 8 cassettes for digital color and photo papers (max 5 mm) and No 10 cassettes for normal office papers (max 8 mm). Page 24
Book block does not moveCarriage is turned away on its hingeCheck that the carriage is in the correct position. Page 24
Cannot jog the pagesPaper guide not installedCheck that the paper guide is installed. Page 24
Guide springs are damaged in manual modePaper block moved from left to rightAlways move the paper block from right to left along the positioning deck. Page 16
Machine does not fit in the box for transportationSupply shelf is in the working positionTurn the supply shelf around as shown in the installation chapter, and remove the cassette before transport. Page 24

Frequently asked questions

How long and how thick a book can the BooXTer Trio bind?

Binding length is max 320 mm / 12.6 inches. Binding thickness is up to 8 mm / 0.3" for normal stock and up to 5 mm / 0.2" for coated stock, depending on paper material properties. See page 5.

Which staples does it use?

Flat clinch staples, 5000 staples per cassette. Use Staple No. 10 for normal stock and Staple No. 8 for coated stock. One No. 10 cassette is included. See page 5, page 10.

What cover options are there?

Standard options are strip backs, printed soft covers and binding without a cover. Standard and printed hard covers are also possible with the cover setter, which is sold separately. See page 5.

What binding modes does the Trio have?

Single side or double side stapling with normal or high staple density, a manual (pedal) mode, and a ring mechanism mode for papers punched for A4 / US letter ring binders. See page 15.

Can I bind wider formats?

Yes, in manual operating mode. Unscrew and remove the paper guide, then push the carriage from the left side to turn it away. See page 16.

What are the power requirements and size?

100-240 VAC, 50/60 Hz, 1.3 A. The machine measures 98 x 47 x 50 cm / 38.4 x 18.3 x 19.5 inches and weighs Net 26 kg / 57 lbs. See page 5.