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Fellowes Pulsar 300 Plastic Comb Binding Machine
Instruction Manual
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Quick start
- Set up: place the machine on a stable surface and check that the waste tray is empty and fitted correctly.
- Prepare: lift the lid, push the comb-opening lever backwards, and raise the punch handle to its upright position.
- Choose a comb: select the correct comb diameter using the comb storage tray, insert it, and pull the lever forward to open it.
- Test: punch scrap sheets to check the edge guide setting.
- Punch: punch the front and back covers first, then the sheets in batches of up to 15 (80 gsm/20 lb).
- Bind: load the punched sheets onto the open comb starting with the front of the document, then push the lever back to close it.
Troubleshooting
| Problem | Likely cause | Fix (from the manual) |
|---|---|---|
| Punched holes are not central | Edge guide not set | Adjust the edge guide until the hole pattern is correct. Page 6 |
| Machine will not punch | Blockage | Check that the waste tray is empty, and check the paper entry for a blockage. Page 6 |
| Punch holes are not parallel to the edge | Debris is stuck below the dies | Slide stiff cardboard into the paper entry and move it sideways to release stray clippings into the waste tray. Page 6 |
| Partial holes | Sheets not correctly aligned to the punch pattern | Adjust the edge guide and test punch scrap sheets until correct. Page 6 |
| Damaged hole edges | Possibly overloading the machine | Punch plastic covers together with paper sheets, and reduce the number of sheets being punched. Page 6 |
| Waste tray leaks | Waste tray not inserted correctly, or the 'burst feature' has activated | Check that the waste tray is empty and the 'burst feature' is closed. Page 6 |
Frequently asked questions
How many sheets can the Pulsar 300 punch at once?
15 sheets of 70–80g/20 lb paper. For covers it punches 3 transparent covers of 100–200 micron (4–8 mil) or 2 of 200+ micron, and 3 sheets of 160–270g (40–60 lb) stock or 2 of 270g+ (60+ lb). See page 3.
What is the largest document the Pulsar 300 can bind?
The maximum comb size is 38mm, which binds about 300 sheets of 80g/20 lb paper. See page 3.
Which comb size should I use?
Use the comb chart: 6mm (1/4") for 2–20 pages, 12mm (1/2") for 56–90, 25mm (1") for 181–200 and 38mm (1-1/2") for 241–340. See page 4 for every size.
Can I add or remove pages after binding?
Yes. Open the comb, add or remove sheets, then close the comb again. See page 5.
What are the Pulsar 300's technical specs?
It has 19 punching slots at a 14.28mm (9/16") pitch for US letter paper, a rotary adjustable edge guide, and a waste tray that holds about 1,500 sheets. It weighs 7 kg (15.4 lb) and measures 460 x 390 x 130 mm (18.1" x 15.3" x 5.1"). See page 3.
