Cut-True 31H

Hydraulic Guillotine Paper Cutter

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OPERATOR MANUAL

1. TRANSPORTATION AND STORAGE

The Cut-True 31H cutter is dispatched by the manufacturer in the complete assembled

state and ready to operat. The machine is equipped with side-tables which

will be delivered unmounted and have to be installed refer to drawing 1.

Drawing 1. Side tables installation

1. Right side table
2. Left side table
3. Cutter body
4. Rings ( 8 pieces.)
5. Fixing screws( 8 pieces.)

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1.2. Cutter levering

Drawing 2. Adjustment of cutter positioning

The cutter does not need to be fixed to the ground. A correct and stable positioning

of the machine is done by adjusting the foot rotation, shown in Drawing 2 . It is

responsibility of the user to create such working conditions for the cutter to be set properly

to eliminate possibility of the operator injury.

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2. MACHINE TECHNICAL INFORMATION

The cutter is designed for cutting: a pile of paper, cardboard and other

materials, such as: plastics, etc. It is used in printing houses, bookbinders,

Narrow cut with false calmp (mm)

Narrow cut without false calmp (mm)

Hydraulic engine drive motor (kW)

208V, 30Amp Single Phase NEMA 6-30P

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Drawing 3. External dimensions

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2.3. Construction of the machine

Th e cutter consists of three main mechanisms: knife, clamp and backgauge

drives and other additional devices.

2.3.1. Knife driving mechanism

Drawing 4. Kinematic diagram of the knife driving mechanism

The driving mechanism for the knife is shown on Drawing 4. Hydraulic double – acting

cylinder (actuator) 1 is fixed on the knuckle 2. Piston rod 3 is connected with the levers

4, which are connected with connecting rod 5, which pull knife beam 6 together with the

The knife bar 6 moves between the slide ways 7 and 8, in perpendicular plane to the

work tables plane. Inclination of the slide ways at different angles allows inclination of

the knife bottom edge at the same angle, when the knife moves down. It decreases a

force required for cutting, and the cutting accuracy is increased.

The knife is so guided that in its bottom position the blade is parallel to the under knife

cutting stick, and penetrates it up to 0,5 mm depth. Admission of the cylinder with the

entry V1 causes, the piston rod 3 moves through the lever 4 knife beam and goes

down. After cutting down material, admission of the cylinder with the entry V2 causes

piston rod 3 to go back and the knife beam goes up and stops in the top position.

2.3.2 Clamp bar mechanism

Drawing 5. Kinematic diagram for the clamping bar drive mechanism

The driving mechanism for the clamping bar is shown on Drawing 5. Hydraulic double

• acting cylinder (actuator) 1 through the levers 2, pulls clamping beam 3 down.

Clamping beam 3 is shifted in the slideways (not stated on the drawing) , that

guarantees its parallelism to the cutting line.

Lowering down the clamp bar 3 is possible also by pressing foot pedal 4. Pushing the

pedal 4 moves the bar 5 into the lower position. Return of the clamping bar 3 is

permitted by the spring 5. Spring 6 causes the return of cylinder 1 into its start position.

2.3.3 Back gauge mechanism

Drawing 6. Kinematic diagram for backgauge mechanism.

Electric motor 1 drives the feed screw through the belt transmission 2, through the

nut forcing the movement of the base motion 8 .

The base 8, bolted together with the backgauge bar 4, is guided on the guiding shaft 7.

The limit switches 9, 10 cause the backgauge bar 4 to stop in its extreme positions.

An accurate setting of the backgauge bar enables knob 5. The pulse- rotary converter

6 is connected with the feed screw 3, that allows measuring and displaying positions

of pushing bar 4.

Drawing 7. Operation and signalization.

1. Main on-off switch, connecting and disconnecting circuit from the power

Push button, red color, (emergency switch), used for stopping the control

system and prevents the cutter start up

3. Push button, red color, used for locking the cutter system which prevents the
4. Push button. green colour, starts the cutter system.

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5. Cutting buttons for two-hand activation of cut cycle
6. Knob for the clamp pressure adjustment:

• in order to reduce the pressure turn the knob left
• in order to increase the pressure turn the knob right
• red, system switched off
• green, system switched on

8. Color Touch Screen Operator Panel
9. Light barrier (photocells)

Control equipment is mounted on the hinged cover 1 - as shown on Drawing 8.The

cover 1 is fixed by the 3 nuts in the closing position.

Drawing 8. Control equipment location

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3. PROTECTION AGAINST HAZARDS

3.1. Hazards to be expected

The potential hazards resulting with the cutter construction and operation, and safety

means to eliminate such hazards are presented in table; layout of the safety items is

shown schematically on drawing 9.

The cutter is the type of the machine, where repetitious access to the dangerous

clamping and cutting zone for the operator is needed. In order to ensure operator’s

safety machine is equipped with two-hands safety devices and additionally with light

barrier. In addition the correction of the upper stop position of the knife is controlled

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Factors and / or danger places Identification

MECHANICAL

Levers for the clamping bar

Motor, belt transmission for the

Motor and levers for the knife

clamping bar drive mechanism

Motor, belt transmission for the

pushing bar drive mechanism

• double-hand protective device
• light barrier
• cam device supervising the

knife stopping In upper dead

8. Handling of the knife during

• transport clamps
• special protective package

Sharp edges and corners of the

10. Uneven or rough surfaces

• precise machining of piece
• varnish coatings

II ELECTRICAL

Direct contact of the active

• basic protection, electrical

gear in the closed recess

continuity of protective conduit

3.2. Rules of safe working

Guidelines for Safe Operation:

1. training of the operator, who should be fully aware of all potential hazards as could

arise at the cutter operation;

2. Do not use the cutter, if:

• the machine is used out of specifications
• the cutter is non-operational in a visible manner
• any shield has been removed from moving parts of the cutter
• the working conditions of the protective devices have not been checked.

3. precise definition of tasks, that depend on the Works’ requirements, belong or not to

the operator’s duties and are reserved to the authorized persons, especially as to the

faults elimination and repairs – including the wiring system.

4. imperative: the power is turned off for maintenance and repair duties.
5. requirements stipulated in points b)-d) should be a subject of the training, and a

contents of the work-standard instructions.

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4. INSTALLATION OF PAPER CUTTER

The users obligation is to prepare a good condition for the machine installation which

will prevent any stumbling and slippage of the operator due to bad floor

condition, incorrect wire location or poor access to the machine.

The paper cutter is delivered with 5 wire, copper cable with diameter 2,5 mm2. The

machine has to be installed to electric system having 30A protection.

copper wire 2,5 mm2 must be used. The power supply fluctuation of voltage should

be in range 90-110%, with frequency 60 Hz ± 2%.

The cutter can be connected to 5-wires L1, L2, L3, N, PE power supply.

Please mind the correct power supply during the first machine start up.

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5. USING THE PAPER CUTTER

Drawing 10. Elements used when turning the cutter on

Put the main switch 1 into the “on” position to power the machine. Press

the green button 2 “I” starting the cutter system (green diode 3 lights). If there is no

obstacle in the light barrier zone the green diode 4 lights, If there is any obstacle red

In case of an emergency, stop of the cutter by red button 6 (pressed) to go back to

the work unlock button 6 (rotate it) and press button 2 “I” . If the control system is

switched off by button 7 “O” press the button 2”I” to activate it.

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5.1. Backgauge position set

Setting the position of backgauge is done by program module 1 or the fine tuning manual

crank 2 - drawing 11.The program positioning and operation of backgauge is described

in the program module manual.

For manual movement of the backgauge press crank 2 in and rotate it forwards or

backwards. Current dimension is shown on the display. This is intended for fine tuning.

Drawing 11. Backgauge positioning elements

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5.2 Clamping Bar

The cut material is clamped automatically after pressing both cut cycle buttons

1(drawing 12) . To press the material without cut, press the foot pedal. The material is

pressed until the pedal is released by operator. The clamp force is adjusted by knob 2 of

force regulator 3 (drawing 12) Rotating the knob moves the indicator 3 in the box up

when increased and down when decreased.

Drawing 12. Clamp force knob location

The clamping force should be selected experimentally by operator according to paper type,

size and pile height.

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Please mind the following rules:

• The higher the pile the bigger force
• The bigger the pile size the bigger force
• The harder the paper pile the bigger force

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5.3 Cutting

Elements of operating and signalization used during cutting shown on

Drawing 13. Operation and signalization during cutting

Before cutting, check to make sure there are no objects in the working area and if the in

addition make sure the green button 2 is pressed.

Push-buttons 3 simultaneously to engage the cutting cycle starts.

The clamp bar will and compressing the material, followed the cutting action.

Both push-buttons 3 must be kept pressed down as long as the material is cut down.

Return of the knife to its stop position, and movement of the clamp bar upward are done

Note: If the push-buttons 4 are released during the downward movement of the clamp bar

and knife, then the movement will be stopped.

The Introduction of any object /ex. hand/ into the protected area by the no-contact

protective device /light barrier/ 3 cause stopping of the clamp bar and knife down

To continue the cutting cycle, the object should be removed from this protected area

and again switching-on both push-buttons 4.

6. KNIFE CHANGE, CUTTING STICK CHANGE, BACKGAUGE

ADJUSTMENT

6.1 Knife change

It is recommended, basing on experience, to change the knife, after approximatley

8 hours of effective working.

6.1.1 Removing the knife

6.1.1.1 Press the "Options" button to the control panel and then select "Knife Change". Select

yees to turn the change knife mod on.

6.1.1.2 Press simultaneously both push-buttons 2 (drawing 14), starting the cutting

cycle. The knife stops in the lower position.

6.1.1.3 Switch-off the electric supply by rotating the main switch 4 (drawing 14) to “O”

6.1.1.4 Unscrew screws 1(drawing 15) mounting the cover 2 and remove the cover

6.1.1.5 Unscrew and remove the screw 1, the first one to right side of the knife bar.

6.1.1.6 Turn on electric system by rotating the main switch 2 (drawing 16) into

Single knife paper cutter manual type G73 H

6.1.1.7 Turn on cutter system by pressing the green button 3.

6.1.1.8 Turn the Knife change mode off 4, following 6.1.1.1 directions.

Press simultaneously buttons 5. Knife moves to its upper position (drawing 16).

6.1.1.9 Unscrew and remove screws 1,2 (drawing.17).

6.1.1.10 After removing screws, 1 and 2), screw the blade change safety tool

(drawing 18) so as to fix the change tool and knoife to the knife bar.

6.1.1.11 Unscrew and remove the remaining clamping screws 2 from the knife bar

6.1.1.12 Holding the blade change tool 1, release from the bar by rotating the handles by ½

turn to left simultaneously, and carefully guide the knife downward and out (drawing 19).

Place the removed knife into the special protective package (drawing 20), with a

cutting edge to the inside, fix with two bolts, and unscrew the tblade change tool 1.

Drawing 20. Knife package

1 - Board 2 - Frame 3 - cover 4 - knife 5 - screws 6 – washer 7 - nut

6.1.2.1.Unscrew all adjusting screws 1 /Drawing 21/, so that their faces are hidden into

the knife bar body.

Drawing 21A – adjusting screw 1 is Lower then knife bar lobe 2 – correct position

Drawing 21B- adjusting screw 1 is higher then knife bar lobe 2 – incorrect position,

screw must be unscrewed.

WARNING: The new knife must be supported by its up edge on the knife bar. Not

obeying this rule may cause machine overload and possible damage if the new

knife is higher then the old one.

Drawing 21.Adjusting screws position.

6.1.2.2. Screw the screws 1 into holes of knife 2, second from left and second from

right side. Take the knife from the package 3 (drawing 22).

6.1.2.3. Holding the screws 1 put the knife 2 into the cutter, and match the blade change tool

screws into the knife bar gaps 3. (drawing 23)

Put the knife to upper position until its up edge touches the bar lobe 2 (drawing 21).

6.1.2.4 Mount the knife by rotating right with force both screws 1 (drawing 24)

6.1.2.5 Input the mounting screws 2 (drawing 24)

6.1.2.6 Unscrew both screws 1 (drawing 24) and put into its position mounting screws 1,2

6.1.2.7 Unscrew gently first screw from left 2 (drawing 24) paying attention the head of

screw does not stick out the knife bar slide.

6.1.2.8 Activate the "Knife Change" mode from the control panel..

6.1.2.9 Press simultaneously cutting buttons 2 (drawing 26) to start cut. Knife stops in

6.1.2.10.Turn off the power supply by rotating the main switch 3 (drawing 26) to „O”

6.1.2.11.Loosen screws 4 (drawing 26) so the knife drops down with its weight into the

full length of the cutting stick.

6.1.2.12.Mount the screws 5 (drawing 26) to maximum, until the knife blade cuts the stick

6.1.2.13. Fasten the screws 4 (drawing 26)

6.1.2.14. Turn on power supply by rotating button 3 into position "I”

6.1.2.15. Turn the "Knife Change" mode off from the control panel.

6.1.2.16. Press simultaneously buttons 2. Knife moves into its upper position.

6.1.2.17. Turn off the Power supply by rotating button 5 into ”O”

6.1.2.18. Strongly fasten the first screw from the left side 2 (drawing 24)

6.1.2.19. Turn on Power supply by rotating button 3 into position „I”

6.1.2.20 Turn on electric system by pressing Green button 3 (drawing 16)

6.1.2.21 Make trial cut. If knife does not correctly cut the last page of paper pile repeat

6.1.2.22 Mount cover 2, screws 1 (drawing. 27)

6.2 Cutting stick change

The cutting quality of the stack bottom sheets and rate of the knife efffectivness, depends largely

the quality of the cutting stick. Changing or rotating the stick is recommended after each knife

change, or when the bottom sheets are found to be ripped /not completely cut/.

Drawing 28. Cutting stick change

Cutting stick 1 is introduced to a rectangular channel between the cutter tables 2 (drawing

28. and locked in position by a pin.

To make the stick 1 change easier use screwdriver 2 (drawing 29)

The stick 1 should be place with its hole 3 on the pin in the underknife bar to prevent

7KHVtick can be turned in both directions and can be used in four positions as shown on

IMPORTANT: The chanel between the tables where the stick is assemblied has to be MGRV

6.3 Parallelism of the backgauge

Depending RQWKH required deviation of the pushing bar 1, it is necessary to perform adjustPHQWV

shown on drawing 31.

Drawing 31 Backgauge parallelism adjustment

To adjust the pushing bar, it is necessary to:

• loose both screws 1, fastening the pushing bar 4 to a slide;
• loose nuts 2
• turning with adjusting screws 3, set the pushing bar at WKHappropriate angle;

• lock the adjusting screws 3 with nuts 2;
• tight with force screws 1.

After a trial cutting, repeat adjusting, if it is necessary, XQWLO the cutting parallelism is obtained.

6.4 False clamp

7KHIalse clamp prevents against arising imprints from the down part of the clamp on the

Drawing 32. False clamp

7KHIalse clamp is inserted under the front table as shown on the drawing 33.

Drawing 33. False clamp location (before fixing on the clamping beam)

In order to fix the false clamp on the clamping beam:

layWKH false clamp 1 on the cutting stick 2 - radius defining the line should cover the front

false clamp surface (drawing 34)

softly press the clamping pedal 3 (drawing 34) to push the clamping a little bit down

(false clamp rods should come into the holes on the clamping beam, whole false

clamp should adhere to the clamping beam)

Use the allen key with 3 mm setting and strongly screw the screws 1 (clamping pedal

should be still pressed, drawing 35) into holes on the clamping beam to lock the

false calmp on the beam.

release the clamping pedal

When the false clamp is installed, the minimum cut will be bigger, than withoutWKHFODPS

0 mm ZLWKWKHFODPSLQVWDOOHGDQG mm)ZLWKRXWWKHFODPS.

Maximum pile height during the cut with false clamp will be 96 mm (100 mm without the false

When the false clamp is not fixed on the clamping beam it should be inserted under the front

working table (as shown on drawing 33). 127(,IWKHIDOVHFODPSLVQRWLQVHUWHGXQGHUWKHWDEOHthe

control panel will work as LIthe false clamp was fixed WR the clamping bDU.

Drawing 34. False clamp adjustment before fixing it on the clamping beam

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Drawing 35. Location of the screws, which block the false clamp

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7. MAINTANCE

7.1 Lubrication

Lubrication can be done only if the machine is switched off.

Location of lubrication points to be greased , every week is shown on drawings 32,33,34.

Access to the stated lubrication points is possible after dissembling the shield shown on the

Drawing 36 Covers arrangements

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7.1.1 Knife unit lubrication

For the knife unit lubrication non-liquid grease PXVW to be used. $ccess WR the knife unit

elements is possible after removal of the cover 1 (drawing 36). Lubrication of the side

guides and knife body contacted with the guides should be carried out in upper (drawing

37. and lower knife body position (drawing 38). )ROORZWKH same procedureDVWKHNQLIHFKDQJH

(points 6.1.1.1; 6.1.1.2; 6.1.1.3) to put the knife into the lowerSRVLWLRQ

The following parts should be lubricated on the both parts of the cutter:

1. – Side surfaces of the guides (contacted with the knife body)
2. – Side surfaces of the knife body

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Drawing 37 Locations of the knife lubrication locations (knife in Upper position)

Drawing 38 . Locations of the knife lubrication locations (knife in lower position)

In backgauge mechanism the following parts have to be lubricated: guiding roller (drawing

39. and located under the roller screw (not marked on the drawing). The screw should be

lubricated with D non-liquid grease, Dthin coat of the grease should beDSSOLHGWRWKHJXLGLQJ

JXLGLQJUROOHU. 3RRUDVPDOODPRXQWRIJUHDVHLQWRWKHVleeves guiding the base of the backgauge

WKURXJKWKH hole in the screw 2.

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Drawing 39 Backauge lubrication points location

7.1.3 Clamp mechanism lubrication

The parts of the clamping mechanism have to be lubricated with non-liquid grease. In the

clamping mechanism the following parts should be lubricated: clamp bar runners 1

(drawing 36), roller bearing 2, running sleeves clamp mechanism 3, screw 4 (drawing 37) .

In the cutter with hydraulic clamp beam drive positions 3 and 4 does not exist.

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Drawing 40 Clamp bar lubrication points location

Drawing 41.Roller bearing 2, hydraulic actuators fixing 3, knife band head 4.

7KHRverflow valve is set in WKHfactory to DvalueRI 170 bar and sealed. The value can be

controlled by manometer (included into unit) by connecting it to manometer slot. 7KLVVKRXOGRQO\

EHFKDQJHGE\DQDSSURYHGVHUYLFHWHFKQLFLDQRULWPD\result LQa lose of warranty.

• temperature in the room °)- °),
• hydraulic oil HL 46,
• air circulation for cooling
• temperature of hydraulic oil should not exceed values given by supplier
• the unit is designeG to work In closed room, protected from any environmental

conditions like ex. direct sun, rain etc.

• unit is designed to work in horizontal position
• it should be used according to health and safety rules
• unit should be maintained by qualified staff

Drawing 38. Oil change in the hydraulic unit

7KHKydraulic unit producer recommends to change the oil after one year of intensive work.

In order to change the oil drain plug 2 located on the bottom of the tank 1. Oil should be let

out when it is still warm. New oil should be filled after screwing the drain plug 2 through the

hole in the filter 3.

7.2. Inspections

7.2.1. General recommendation

• Clean WKHFXWWHUcarefullyafter each work-shift /paper dust/.

Pay attention to cleanness of the control element contacts /contactors, switches/.

Check correctness of the cutter screw connections, and tight them, if

Check sealing of the hydraulic apparatuses connections. In case of seepage

7.2.2 Hydraulic unit maintenance

• oil level (measuring scale on the tank),
• pipes and wires tightness
• vibrations of pipe connections
• clearing of motor fan
• tank and filter cleaning

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Single knife paper cutter manual type G73 H

7.3. Regeneration of knife

Quality and accuracy of the cutting depends totally on the knife sharpness and the correct choice of the cutting edge angle.

7.3.1. The features of the blunt knife:

rough and uneven plane of stack to be cut;

edges seizing of material to be cut;

increased accumulation of the paper dust;

7.3.2. Grinding conditions of the cutter knife:

• grinding machine of correct operation;
• appropriate chosen grinding wheel
• clean and sharp grinding wheel /”sparked out”/
• correct chosen grinding parameters
• even fixing of the knife

The manufacturer of knives used in the cutter recommend the cup-type grinding wheel or

grinding segments, “J” hardness, 60-80 grain size, with keeping:

• 500 m/min grinding peripheral speed;
• 8-10 m/min traveling speed;
• max. Grinding Wheel stroke per 1 feed: 0,005 mm;
• cooling with water-oil emulsion, 60 l/min., at least;

The correct sharpen knife is shown on drawing 39.

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Drawing 39.Deviations and roughness of the knife.

7.3.3. Selection of the grinding angle

Depending on the cut down material, a ground off angles are between 16 o and 26 o .

Soft material needs a smaller grinding angle, whereas a hard material, a larger grinding

If the cut materials are of different hardness, then a larger grinding angle is favourable

Drawing 41. The cutting edge angles

The double-chamfered cutting angle /Drawing 41 right side/, for example 20/24 o ,in an

auxiliary mean and advantages the better material discharge after cutting.

8.ELECTRIC DOCUMENTATION

8.1 Electrical equipment

Qua ntity

S-N12CX AC24V

MITSUBISHI

BREVE – TUFVASSO

NS

TMM 100VA

220/24V 2A 3,15A 1A S301 4A S301 6A S301 4A

KRONOS PL

CKF – 316 (K8AB) FX3G-40MR/ES FR-D720S-025-EC 24VAC R4 55.34.8.024.0040

F&F Filipowski (OMRON) MITSUBISHI MITSUBISHI

CKF (K8AB) FX INV K1 K2 K10 K11 K12 K13

Phase asymmetry and sequence sensor Controller Inverter

94.84.3SPA

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Qua ntity

SP S16N S18N CZ1 CZ2 CZ4 CZ5 CZ6 CZ7

4G25-10-US25 L61QA21 Adapter Z33E 33E01 33E10 L21AA03 Adapter 33E01 33E10 – 2szt. LZ1KA03 Adapter 333E 33E10 – 1pc XCKP2102G11

MAC6C

PCID – 4ZP

SELS

SG1F SG2F

ENCODER

GOT 1000 A0 A1 A2 A3 A5

DRP240- (S8VK)

Electric motor 2,2kW/1400 rev/min Electric motor 0,18kW/1400 rev/min

Impulse – rotary convertor LED diode red LED diode green

BACO

BACO

BACO

SIEMENS

LWE16-300 Adapter Z33E Zestyk zw. 33E01 -2szt

BACO

HTR-W-360-23-PP-SA20

HONTKO CO.

PL PL

LLM635003- D11L32AM20

GT 1265 -VNBA

MITSUBISHI

24VDC

HANSA FLEX

ESB 8.6 PMG

24V DC 26W

FANINA SA

TS3-18-0-K1

UNI JET 75

DRP240-24 (S8VK-24024)

ARGO-HYTOS

ESAM S.p.A. Parma -ITALY .MEAN WELL (OMRON)

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