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FD 404A1
High-Capacity Air Jogger
OPERATOR / PARTS MANUAL
FIRST EDITION
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TABLE OF CONTENTS
SUBJECT
PAGE
DESCRIPTION
SPECIFICATIONS
UNPACKING
SAFETY
FEATURES & CONTROL PANEL
OPERATION
BASIC JOGGING
PAPER TRAY TILT ADJUSTMENT
USING THE TIMER
TROUBLESHOOTING
DAILY MAINTENANCE
PARTS LIST
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DESCRIPTION
FUNCTION
The FD 404A1 High-Capacity Air Jogger aligns and dries printed sheets in a single process while reducing static electricity. Variable vibration speed and air pressure controls combine to reduce jogging time, allowing press sheets and digital printouts to be air-dried immediately.
SPECIFICATIONS
Variable Vibration Speed:
Up to 3,000 vpm
Variable Air Control:
Up to 29,000 rpm
Bin Size:
Media Size:
5” x 7” Min up to 12” x 18” Max
Sheet Capacity:
Up to 940 sheets 20#
Dimensions:
Weight:
Voltage:
UNPACKING
- Check package for shipping damage. If there is shipping damage, do not discard the box.
- Remove the machine and packed components from the box, includes power cord and manual.
SAFETY PRECAUTIONS
- Place the machine on a level and stable surface, to prevent it from falling over and causing personal injury or damage to the machine. Avoid locations with direct sunlight, excessive dust and/or dirt, chemicals, salt or vibrations.
- Connect the power plug to a grounded outlet and do not use any other voltage other than specified on the serial plate. Do not share a wall outlet with another piece of equipment as overheating could occur. Be sure to route the power cable to the wall outlet in a way which will prevent people from tripping over it.
- When cleaning the machine, turn off the power first, then unplug from the wall outlet.
- Do not dismantle or attempt to repair the machine. Do not lubricate or apply grease to the machine. Call for service.
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FEATURES & CONTROL PANEL
NAME Paper Tray Tray Tilt Adjustment Knob Control Panel Main Power Switch Foot Pedal
FUNCTION
Holds paper for jogging Used to alter the tilt angle of the paper tray Controls all functions of the jogger Turns the powere on or off Used for hands-free operation
Timer Adjustment Knob 3-Way Power Switch Timer Off/On Switch
Choose jogging duration, from 0-60 seconds Power on. Power off, Foot pedal operation Toggles between timed and untimed jogging (I = on, O = off)
Fuse (3A) Air Adjustment Knob
Jog Speed Adjustment Knob
Fuse for jogging Turn right for stronger air pressure, turn left for less air, all the way left for no air Turn right for increased vibrations, turn left for decreased vibrations
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OPERATION
Basic Jogging
When the AIR adjustment knob is turned to the right (ON), air blows through vents in the paper tray while the machine is operating.
When the JOG adjustment knob is turned to the right (ON), the paper tray vibrates.
For jogging regular paper, both switches should be set to ON, while the air-only option can be used to loosen paper or dry ink.
Power Switch Setting ON
OFF
ON FOOT FOOT
ON OFF ON
Operation begins immediately Jogger operates continuously once foot switch is pressed Operation begins by stepping on the foot switch
Paper Tray Tilt Adjustment
- Hold the lower center of the paper tray. NOTE: Keep hands and fingers away from the lower portion of the paper tray to avoid injury.
- Loosen the tilt adjustment knob and adjust tilt angle.
- Tighten adjustment knob. Be sure it is well tightened so it won’t become loose during jogging.
In general, the paper tray is tilted vertically for thick paper (Fig. 1). For thin paper, set the paper tray horizontally to prevent the paper from being bent and folding over. (Fig. 2).
Keep fingers away from this area when adjusting tilt angle
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Using the Timer
1. Set Timer switch to on (I).
2. Turn the Timer Adjustment Knob to the desired length of time you wish to jog. Choose from 0 to 60 seconds.
3a. Standard operation: Set the timer switch to the on position and set the three way switch to the on position, air llow and vibrations begin when the is stepped on. Jogging and air flow will stop when the set time has passed.
3b. Foot Pedal operation: Set the timer switch to the on position and set the three way switch to FOOT, air flow and vibrations begin when the foot switch is stepped on. Jogging and air flow will stop when the set time has passed.
TROUBLESHOOTING
TROUBLE
POSSIBLE CAUSE
REMEDY
Paper is not jogged completely
Paper is a non-standard size
Jog it while loosening it by hand.
Paper has static electricity
Add some space between the sheets by hand.
Too much paper in paper tray
Reduce the volume of paper jogged at one time. Turn knob to the right to increase air flow.
Air flow is weak
Air adjustment knob is set to low volume
Paper or paper scrap is lodged in air inlet or outlet
Clear air inlet and/or outlet.
If air flow problem is not fixed following these suggestions, blower maintenance may be required. Call for service.
No air is discharged
Air adjustment knob is set to OFF
Turn knob to the right to increase air flow.
If the fuse is blown again after replacement, the cause may be within the machine. Call for service.
Paper tray will not vibrate
Jogger adjustment knob is set to OFF
Turn knob to the right to increase vibrations
If the fuse is blown again after replacement, the cause may be within the machine. Call for service.
DAILY MAINTENANCE
Clean the air outlet vents in the paper tray to remove paper scraps or dust.
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PARTS
ITEM #
PART #
DESCRIPTION
QTY
RDD-019P
BOLT
RDD-031P
TILT ADJUSTMENT KNOB
RDD-030P
TILT ADJUSTMENT KNOB NUT
SEE NEXT PAGE
CONTROL PANEL
RDD-020P
BODY SIDE PANELS
RDD-021P
POWER SWITCH
RDD-022P
FOOT PEDAL
RDD-023P
RUBBER FEET
RDD-024P
BOTTOM PANEL
RDD-036P
FRONT PANEL
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ITEM #
PART #
DESCRIPTION
QTY
RDD-003P
TIMER SWITCH
RDD-004P
AIR BLOW ADJUST KNOB
RDD-005P
JOG SPEED ADJUST KNOB
RDD-006P
ON / OFF / FOOT POWER SWITCH
RDD-007P
TIMER ON-OFF ROCKER SWITCH
RDD-008P
FUSE HOLDER
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ITEM #
PART #
DESCRIPTION
QTY
RDD-025P
MOTOR CASING
RDD-026P
SCREWS
RDD-027P
POWER PLUG INLET
RDD-028P
TOP REAR PANEL
RDD-029P
LOWER REAR PANEL
RDD-013P
SOUND REDUCTION PAD
RDD-014P
FAN MOTOR
RDD-015P
RUBBER BOOT
RDD-001P
CONTROL BOARD A
RDD-002P
CONTROL BOARD B
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ITEM #
PART #
DESCRIPTION
RDD-026P
SCREWS
QTY
RDD-032P
BACK WALL BOLT
RDD-034P
BACK WALL
RDD-035P
AIR CANISTERS
RDD-009P
MOTOR
RDD-012P
BRACKET
RDD-011P
BRACKET SCREW
RDD-010P
BLOWER BOX
RDD-016P
MOTOR MOUNT
RDD-017P
RUBBER MOUNT
RDD-018P
RUBBER BLOWER TUBE
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Quick start
- Place the jogger on a level, stable surface and plug it into a grounded outlet that isn't shared with other equipment.
- Set the paper tray tilt: loosen the tilt knob, angle the tray (more vertical for thick paper, horizontal for thin paper) and tighten the knob firmly.
- Turn the AIR knob right for air flow and the JOG knob right for vibration; use both for regular paper.
- Choose a power switch setting: ON starts immediately, FOOT starts when you step on the foot pedal.
- For timed jogging, set the timer switch to on (I) and choose 0–60 seconds with the timer knob.
Troubleshooting
| Problem | Likely cause | Fix (from the manual) |
|---|---|---|
| Paper is not jogged completely | Non-standard paper size, static electricity, or too much paper in the tray | Loosen the paper by hand while jogging, add space between sheets, or jog less paper at a time. Page 9 |
| Air flow is weak | Air knob set to low volume, or paper scraps lodged in the air inlet or outlet | Turn the air knob to the right and clear the air inlet and outlet. If it persists, call for service. Page 9 |
| No air is discharged | Air adjustment knob set to OFF | Turn the knob to the right. If a replaced fuse blows again, call for service. Page 9 |
| Paper tray will not vibrate | Jog adjustment knob set to OFF | Turn the knob to the right. If a replaced fuse blows again, call for service. Page 9 |
Frequently asked questions
What paper sizes does the FD 404A1 jog?
From 5" x 7" up to 12" x 18", with a capacity of up to 940 sheets of 20# paper. See page 6.
Can I use it just to dry ink?
Yes. The air-only option can be used to loosen paper or dry ink. See page 8.
How do I set the tray angle for thin or thick paper?
Tilt the tray more vertically for thick paper and set it horizontal for thin paper so sheets don't bend or fold over. See page 8.
What daily maintenance is needed?
Clean the air outlet vents in the paper tray to remove paper scraps and dust. See page 9.
