

Page 1 of 17

Page 2 of 17

Text on page 3
Illustrated Parts Booklet
( 000 - 068)
© GBC Films Group, December 2000 Do not duplicate without written permission
4151 Anderson Road DeForest, WI 53532 Ph: ( 608) 246 - 8844 Fx: ( 608 ) 246 - 8645
Page 3 of 17

Text on page 4
Links to Content
Drawing number :
Drawing Title:
Page number:
Front and rear views
Chain and drive assembly
Main roller lift assembly
Pull roll cover assembly
Pull roll lift assembly
Page 1 - I
Page 4 of 17

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Drawing number :
Drawing Title:
Page number:
This page intentionally left blank.
Page 1 - II
Page 5 of 17

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- 175-000 GROM M ET, 5/16--9/16
001-158 ASSEMBLY,
B R AKE, UNW IND
700-014 SADDLE,
AN T I-STATIC
757-019 SUPPORT, CENTER TABLE
(6) BHSCS 1/4-20 x 3/8
(14) FLAT W ASHER #12
(14) NYLOC NUT 1/4-20
APPLY LOC-TITE-BLUE
(2) 001-394 IDLER ASSEMBLY
(4) SHCS 3/8-16 x 3/4
(4) 3/8 LOCKW ASHER
APPLY LOC-TITE-BLUE
700-013 SADDLE
(2) 465-030 BUMPER
(4) SHCS 1/4-20 x 5/8
(4) NYLOC NUT 1/4-20
(2) 001-396 ASSEM B L Y, B R AKE, UNW IND
(2) 545-018 COVER, PHOTOEYE SLOT
(2) NUT, #10-32
(2) W ASHER, FENDER 3/16 X 1
175-000 GROM M ET, 5/16--9/16
175-511 PLUG, DOME, N ICKEL PLATE, 1-5/8
- 673-001 PLUG, 1" DIA. CHROME PLT'D
230-006
SENSOR, INFRARED
(6) 510-223 U N W IND CLEVIS
(3) 032-230 TH R U ST W ASHER
(12) BHSCS 1/2-13 x 3/4
APPLY LOC-TITE-BLUE
(2) 465-015 PULL H ANDLE
(4) SHCS #10-32 X 1/2
APPLY LOC-TITE, BLUE 672-024 PLATE, LOCKOUT
130-002 C ABLE, LOCKOUT
182-200 FAN, REVERSE IMPELLER
(4) SHCS M4 - .7MM x 10
(3) 700-009 SADDLE
(12) SHCS 3/8-16 x 1
(3) 086-100 CLEVIS PIN
(4) 175-501
HOLE PLUG, 3/8", B L AC K
545-012 COVER, FAN
(4) 120-008 STANDOFF, B R IDGE, FAN
(9) BHSCS 1/4-20 x 1/2
APPLY LOC-TITE-BLUE
757-017 SUPPORT, FAN B R IDGE, REAR
- BHSCS 1/4-20 x 3/8 APPLY LOC-TITE-BLUE
757-018 SUPPORT,
FAN BRIDGE, FRONT
- SHCS 1/4-20 x 1/2
APPLY LOC-TITE-BLUE
(4) 645-011 THREADED ROD
(8) JAM N U T 3/4-10
(4) 470-130 C ASTORS
APPLY LOC-TITE-BLUE
DETAIL
A
MOTOR W IRE
B R AIDED CABLE SHIELD, 1/2"
MOTOR
R ING TONGUE TERMINAL, 10- 12 AW G X 1/4" DBL CRMP
(GROUND INSIDE CABINET)
ORIGINATOR : GBC Pro - Tech
Page 1 - 1
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
- CABLE TIE, 6" (63123)
4151 Anderson Road, DeForest, WI 53532
425-003 MOTOR (SHIELD MOTOR W IRE W ITH
1/2" BRAIDED C ABLE SHIELD.
SEE DETAIL A.)
(4) SHCS 1/4-20 X 3/4
(4) FLAT W ASHER 1/4Ø
APPLY LOC-TITE BLUE
673-001 PLUG, 1" DIA CHROME PLT'D
Page 6 of 17

Text on page 7
(2) 001-432 REW IND ASSEM B L Y
(2) 860-014 TUBE, U N W IND
DECALS, W ARNING CRUSH &
BURN
(3) 770-004 TIE BAR
(6) SHCS 1/2-13 x 1 1/4
(6) 1/2 LOCK W ASHER
(6) 1/2 FLAT W ASHER APPLY LOC-TITE-BLUE
(2) 001-439 REW IND BRAK E
520-063 CABINET, ELEC
520-064 CABINET, DRIVE
450-078 DECAL, ROLL LIFT
(2) 001-602 ASSY, CORE CHUCK SHOW N
(2) 001-601 ASSY, CORE CHUCK OPP.
END OF SHAFT
(2) 710-076 U N W IND SHAFT
(2) 290-660 C L AMP COLLAR
(4) 450-099 DECAL, FORKLIFT
(FRONT AN D B AC K )
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
ORIGINATOR : GBC Pro - Tech
Page 1 - 2
(2) 530-022 SUPPORT CORE
(2) SET SCREW , 3/8-16 X 1/2, BRASS TIP
4151 Anderson Road, DeForest, W I 53532
Front and rear v iews
- 450-138 DECAL,
W ARNING, IDLER PINCH POINT
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Text on page 8
001-428 ASSEMBLY, IDLER, ADJ CHAIN
(2) BHSCS 1/4-20 x 1
(2) NYLOC NUT 1/4-20
400-015 CHAIN , UNW IND
400-140 CON N ECTING LINK
400-130 LINK, OFFSET
510-301 BRACKET, GUARD, M AIN ROLL LEFT
(2)FHMS 3/8-16 x 1"
545-010 COVER , SLOT, M AIN ROLL
(6) NUT #10-32
(6) W ASHER, FENDER 3/16 X 1
435-012 SPROC K ET
435-015 BUSHING, TAPERLOCK
FLAT W ASHER #12
(3)440-130 IDLER SPROCKET (3)1/2-13 X 1 1/2 SHCS
001-517 TENSIONER, C H AIN
435-212 SPROC K ET, 35BS24 X 1
KEYSTOCK 1/4 X 1/4 X 1
LOCATE GREASE FITTING HERE
545-011 COVER , PULL ROLL SLOT
(6) NUT, #10-32
(6) W ASHER, FENDER 3/16 X 1
HIGH
400-009 CHAIN , CLUTCH
400-140 CON N ECTING LINK
400-130 LINK, OFFSET
400-007 CHAIN , DRIVE ROLL 400-140 CON N ECTING LINK
400-130 LINK, OFFSET
LO W
375-007 CLUTCH,A-3743
- BHSCS 1/4-20 x 3/4
750-006 SPROC K ET, STEEL
755-069 STANDOFF, IDLER SPROCKET 502-006 ADAPTER, HOLE
- 1/2-13 x 3/4 BHSCS
ORIGINATOR : GBC Pro - Tech
Page 1 - 3
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
4151 Anderson Road, DeForest, W I 53532
C h ain and drive assembly
001-426 TENSIONER, C H AIN
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Text on page 9
501-025 BEARING
BLOCK
ZERK
FITTING
GREASE
GROOVE
510-318
TABLE B R ACKET
755-053 SPACER
755-053 SPACER
(2) STRIP 1/2 x 2"
(4) W ASHER 1/2
(2) NYLOC NUT 3/8-16
APPLY W H ITE LITHIUM GREASE
- ZERK 1/8 PIPE-90° AL IGN TO GROOVE IN B R G
(SEE BEARING BLOCK ASSEM B L Y ABOVE)
020-007 BEARING
(2) 501-028 BLOCK, ROLL LIFT
(4) 095-103 PIN , DOW EL
BEARING BLOCK ASSEM B L Y
(TOP VIEW )
(2) 629-011 LEVER, ROLL LIFT
(4) 629-009 LINK, ROLL BRG BLK
(4) STRIP 3/8 x 1 1/4
(4) NYLOC NUT 5/16-18 APPLY W H ITE LITHIUM GREASE
1/2" LOCK W ASHER
SHCS 1/2-13 x 1
026-000
F L ANGED
BEARING
1/2" LOCK W ASHER
- 501-027 BLOCK,
ROLL BRG GIB
(6) SHCS 3/8-16 x 5/8
(2) 501-025 BLOCK, ROLL BRG
(2) 020-007 BEAR ING, M AIN ROLL UPPER APPLY #44 H IGH TEMP GREASE
SHCS 1/2-13 X 1/5
DETAIL: TAB LEBR ACKET
MOUNT ING
TOP VIEW , SCALE X 2
(2) 629-010 LINK,ROLL PIVOT AXLE
(4) SHCS 3/8-16 x 5/8
APPLY LOC-TITE-BLUE
(2) 026-000 BEAR ING, FLANGED
(2) NYLOC NUT 1/2-13
(4) W ASHER, LOCK 1/2
(2) 755-053 SPAC E R , TABLE BRACKET
(2) HCS 1/2-13 X 1 1/2 z5
(2) SHCS 1/2-13 X 1.5
APPLY LOC-TITE-BLUE
- STRIP 3/8-16 x 2 1/2
APPLY LOC-TITE-BLUE AND
H IGH TEM P GREASE.
501-035 BLOCK , BRG GIB
(2) SHCS 3/8-16 x 5/8
(2) 089-018 SPRING, DIE
(2) 290-260 LOCKCOLL AR
LOCATE A PAIR EACH SIDE OF GEAR BOX SPACER. ADJUST
SPRING COLLAR U N T IL SPRING IS JUST AC T IVATED.
(2) SHCS 1/2-13 x 1"
(2) W ASHER, LOCK 1/2
(2) 755-053 SPAC E R , TABLE BRACKET
(2) 690-059 ROLL, 5" RUBBER , M AIN
001-505 FORCE SENSOR ASSY
(2) SHCS #10-32 x 3/8
(2) 629-012 LINK, LIFT ROD ROTATE 629-012'S TO BOTTOM OF CLEVIS. BACK OUT 5 TURNS,
THENLOCK IN PLACE W ITH HEX
NUTS AT 325-210 CLEVIS W ITH
BLUE LOC-TITE
620-406 ID L E R , 2 X 64, POW DERCO ATED
(2) 020-100 BALL BEAR ING
(2) BHSCS 5/8-11 x 1 1/4
(2) SET SCREW , CONE POINT #10-32 X 1/4
APPLY LOC-TITE - BLUE
LOCATE GREASE F ITTING HERE.
- 510-318 TABLE BRKT
DETAIL : M AIN ROLL POSITION
(TYPICAL BOTH SIDES)
430-008 WORM KEY 3/16 x 3/16 x 1"
F L AT W ASHER 5/16 (33006) BHSCS 5/16-18 X 1/2 (24067)
629-018 LINKAGE, C R AN K H AN D L E
BHSCS 3/8-16 X 5/8 (24089) (REF. ONLY, H AN D L E IS LOCATED IN AC C . PAC K )
(2) 325-210 CLEVIS, D-231-3
(2) HEX NUT 1/2-20 UNF
710-103 SHAFT, CRANK
290-280 C L AMP COLLAR
430-005 GEAR , WORM
- KEY 1/4x 1/4 x 2" (47813-1)
APPLY W H ITE LITHIUM GREASE
- 629-014 LEVER, C L AM P, ASSY
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
710-084 SH AFT, LIFT TORQUE
- 755-070 SPACER
ORIGINATOR : GBC Pro - Tech
Page 1 - 4
501-039 BLOCK , CRANKSHAFT
040-049 BUSH ING (NOTE: FLANGE OF BUSHING ON W ORM SIDE)
032-013 W ASH E R , THRUST
- BHSCS 3/8-16 X 5/8 (24089) SHCS 5/16-18 X 1 3/4 (23260)
FIN HX NUT 5/16-18 (36104)
4151 Anderson Road, DeForest, WI 53532
M ain roller lift assembly
- 040-035 BU S H ING
APPLY W H ITE LITHIUM GREASE
510-232 B R AC K ET, CRAN K L IFT 026-004 BUSH ING
(6) 5/16 F L AT W ASHER
(3) NYLOC NUT 5/16-18
APPLY W H ITE LITHIUM GREASE
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Text on page 10
525-006 CAM ,
M ICROSWITCH 040-034 BUSHING, FLANGED 1/2 X 1" STRIP
(2) 629-015 LEV ER
(4) BHSC 1/4-20 X 1"
(4) NUT 1/4-20, NYLOC
(4) WASHER, FLAT, #12
620-405 IDLER, 64", CHROM E
(2) 020-100 BALL BEARING
(2) 100-031 FASTENER, BALL, STUD
(2) WASHER, FLAT, 1/4Ø
040-034 BUSHING, FLANGED 1/2 X 1/2 STRIP
(2) 100-025 CATCH, GRABBER
(2) 755-057 SPACER, LATCH
(8) BHSC 4-40 X 3/4
(4) BHSC #8-32 X 1/2
465-015
HANDL E
(2) 089-020 SPRING, GAS 150 LBS.
(2) 100-031 FASTENER,
BALL, STUD
545-009 COV ER,
PULL ROLL
HIGH
LO W
- 525-007 ECCENTRIC,
PULL ROLL
4151 Anderson Road, DeForest, WI 53532
Pull roll cover
Page 1 - 5
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
ORIGINATOR : GMP
HIGH LOW
Page 10 of 17

Text on page 11
290-700 COLLAR
629-013 LEV ER, LIFT HANDLE
(DRIV E SIDE ONLY)
500-008 BUSHING
690-052 ROLL, PULL, UPPER 710-085 SHAFT, PULL ROLL
- 020-150 BALL BEARING
290-560 LOCK
COLLAR
NUT, NYLOC 3/8-16 WASHER, FLAT 5/16 WASHER, LOCK 1/2 (FLATTEN LOCK WASHER) 020-006 BEARING
755-053 SPACER
1/2 X 1-1/2 STRIP
DETAIL
A
DETAIL
A
500-007 BEARING, FLANGE
DETAIL A (TYPICAL BOTH SIDES)
NUT, NYLOC 3/8-16
WASHER, FLAT 5/16
1/2 X 1/2 STRIP
ORIGINATOR : GBC Pro - Tech
Page 1 - 6
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
4151 Anderson Road, DeForest, WI 53532
690-053 ROLL, PULL, DRIV EN
Page 11 of 17

Text on page 12
- BHSCS 8-32 X 3/16
APPLY BLUE LOCTITE
- 185-033 FILTER
- AB64A RIV 3/16d 1/4g
670-038 PANEL
214-001 SW ITCH
- SHCS 8-32 X 3/4
LIN E
LOA D
214-005 SAFTEY SW ITCH
- SHCS #4-40 X 1/2
LIN E
001-509 TERM INAL BLOCK
(2) BHSCS 1/4-20 X 3/8
(2) W ASHER, 1/4 STAR
LOA D
ELEC. SIDE CABINET BOTTOM (INSIDE VIEW )
(2) 510-306 B R ACKET, HEATER, TOP
(8) SHCS #10-32 X 3/8
(8) W ASHER, #10 FLAT
(8) W ASHER, #10 LOCK
(INSIDE VIEW )
(2) 510-307 B R ACKET, HEATER, BOTTOM
(8) SHCS #10-32 X 3/8
(8) W ASHER, 3/16 FLAT
(8) W ASHER, #10 LOCK
E-STOP 2
510-313 BRACKET
- SHCS #8-32 X 3/8
001-437 ASSY, M AGNET/FORCE
SENSOR. LOCATE MAGNET NORTH POLE ON TOP.
214-008 SW ITCH
APPLY LOC-TITE-BLUE ON R ING
214-001 SW ITCH
(2) FHSCS #8-32 X 1 1/4
(2) W ASHER, #8 FLAT
(2) NUT, #8-32 NYLOCK
1. ADJUST CAM TO PROPERLY T R IP 214-005 SW ITCH.
2. POCKET SET SCREW OF CAM INTO
STRIP SCREW & LOC-TITE BLUE
SETSCREW THREADS.
- REASSEM B L E CAM TO STRIP AND TO PULL ROLL COVER USING LOC-TITE BLUE.
OUTPU
INPUT
INPUT
670-417 EM I HOUSING
(4) BHCS #8-32 X 1/4
(4) W ASHER, #8 STAR
(3) 175-012 RUBBER BUSHING
Page 1 - 7
001-514 ASSY, ELECTRIC PANEL
(5) BHSCS 1/4-20 x 1/2
(5) W ASHER, 1/4 STAR 280-048 HAR N ESS
(USE PERMANENT M ARKER TO CHANGE
GREEN W IRE OF FOOT C ABLE TO GREEN W ITH
B L ACK STRIPE PRIOR TO INSTALLATION)
(FOR CONNECTIONS - SEE SHEET 6)
GROUND STUD
USE BARE
B R AID
W IRE
OUTPU
(4) 186-000 FUSE HOLDER
(4) 186-002 FUSE CARRIER
(2) 186-220 FUSE, 2.5 AM P
186-016 FUSE, 0.5 AM P
(FOR CONNECTIONS - SEE SHEET 6)
182-012 FAN GUARD
182-000 FAN
510-265 BRACKET, FAN
(2) SHCS #10-32 x 1/4
(2) W ASHER, #10 LOCK
(4) PPHMS #6-32 X 1 1/4
(4) NUT, NYLOC #6-32
(4) SPACER (F9009)
(6) 217-220 TERMINAL
217-235 TERM INAL GROUND 217-170 RAIL END
217-005 DIN RAIL
(2) BHSCS 1/4-20 X 3/8
(2) W ASHER, 1/4 STAR
(6) 217-245 JUMPER B AR
(6) 217-255 JUMPER BAR COVER
175-180 STRAIN RELIEF 214-026 SW ITCH, PHOTOEYE FOOT
175-014 STRAIN RELIEF (IN F. SW )
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
4151 Anderson Road, DeForest, W I 53532
Electrical - Control side
001-577 BUS BOARD
- SHCS 6-32 X 3/8
672-039 PLATE, MOUNT ING
- BHSCS 1/4-20 X 1/2
(MOUNTS THRU C AB INET
TO
FRONT BRIDGE)
186-023 CIRCUIT BREAKER
(FOR CONNECTIONS - SEE SHEET 6)
- BHSCS #6-32 x 1/4
APPLY LOC-TITE-BLUE
ORIGINATOR : GBC Pro-Tech
001-567 W IRE DUCT ASSEMBLY
230-006 SENSOR, INFRARED
510-134 BRACKET, INFRAR EDMOUNT
(2) SHCS #10-32 X 3/8
(2) W ASHER, #10 FLAT
(2) W ASHER, #10 LOCK
Page 12 of 17

Text on page 13
(2) 189-032 HEATER
(4) 089-022 SPRING, HEATER TENSION
(4) 755-061 SPAC E R , HEATER SPRING
(12) 180-006 SLEEVE, INSULATING (4 PIECES, 3" LONG) SEE DETAIL A FOR INSTALLATION INSTRUCTIONS.
E-STOP 3
450-095 DECAL, RUN/STOP
214-290 SWITCH, RUN/STOP 214-295 SWITCH COV ER, RED/GREEN (GREEN ON TOP)
- 214-027 BARRIER, ROCKER SWITCH (FOR CONNEC T IONS - SEE SHEET 6)
217-043 TERM INAL BLOCK
- BHSCS #6-32 X 3/8
175-004 C ABLE TIE B ASE (APPROX. 50 TOTAL)
(INSIDE V IEW)
C ABLE TIE, 8" (63125)
#10 EXTERNAL STAR
W ASHER (33735)
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
INSULAT ING SLEEVE (REMOVED)
DETAIL A
C ABLE TIE, 6" (63123)
ORIGINATOR : GBC Pro - tech
Page 1 - 8
HEATER
4151 Anderson Road, DeForest, WI 53532
Electrical - Driv e side
Page 13 of 17

Text on page 14
E-STOP2(BLACK) E-STOP2(RED)
E-STOP2(BLACK) E-STOP2(RED)
E-STOP4(BLACK) E-STOP4(RED)
E-STOP4(BLACK)
E-STOP4(RED)
TO ELEC. PANEL
TO ELEC. PANEL
E-STOP 1
E-STOP 2
E-STOP 1
E-STOP 4
E-STOP-CNT(RED) E-STOP-
CNT(BLACK)
E-STOP3(RED)
E-STOP3(BLACK)
E-STOP3(RED)
E-STOP3(BLACK)
E-STOP1(RED)
E-STOP2(BLACK)
E-STOP 3
E-STOP 4
(4) 450-098 DECAL, E-STOP
(4) 214-313 PUSHBUTTON, E-STOP
(8) 214-314 CONTACT BLOCK, E-STOP (FOR CONNECTIONS - SEE ABOVE)
E-STOP 3
001-513 ASSEMBLY, CONTROL PANEL (FOR TEMP. CONTROL PROGRAMMING - SEE DOC. NO. 820-077)
(FOR AD JUSTMENT PROCEDURE-SEE DOC. NO. 820-067)
(FOR CONECTIONS - SEE SHEET 6)
- BHSCS #8-32 x 3/8
510-301 BRKT , GUARD, LF
E-STOP 2
510-312 B R ACKET, GUARD, R T
ORIGINATOR : GBC Pro - Tech
4151 Anderson Road, DeForest, WI 53532
Electrical - Safety stops
Page 1 - 9
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
Page 14 of 17

Text on page 15
OVR TEMP(BK)
16 AW G RED TO FUSE 2 (TOP)
RESET(BK)
RESET(RD)
16 AW G RED TO FUSE 3 (TOP)
210-010 CONTACTOR
10 AW G RED TO CIRCUIT BREAKER
10 AW G RED TO F1 LOAD
10 AW G RED TO F2 LOAD
GREEN/YELLOW BROW N B L AC K
BLUE
E-STOP- CNT(BK)
OVR TEMP(RD)
E-STOP-
CNT(RD)
AR M
FUSE(RD)
MOTOR(RD) AR M
FUSE(BK)
MOTOR(BK)
VIEW A-
A
E-STOP1(BK) E-STOP1(RD)
DC FAN(BK) DC INDICATOR(RD FAN(RD) ) INDICATOR(BK
10 AW G LT. BLUE TO F2 LOAD
10 AW G LT. BLUE TO F1 LOAD
) TRM STRIP(BK) TRM
STRIP(RD)
SEE "DETAIL C "
COOLING FAN CABLE
L1 16 AW G RED TO FUSE 3 (BOTTOM)
L2 16 AW G RED TO FUSE 2 (BOTTOM)
10 AW G LT. BLUE TO CIRCUIT BREAKER
10 AW G RED TO TOP HEATER ELEC. SIDE
P PR(BK)
FT PR(BK)
PCB J5(BK)
10 AW G LT. BLUE TO TOP HEATER DRIVE SIDE
10 AW G RED TO BOTTOM HEATER ELEC. SIDE
10 AW G LT. BLUE TO BOTTOM HEATER DRIVE SIDE
TERMINAL BLOCK
TB2
O UTPUT
I NPUT
SSR- 2(RD) SSR- 2(BK)
280-048 H ARNESS 25 PIN CONNECTOR
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
001-514 ELECTRICAL PANEL ASSY.
1/2 SCALE (FOR INTERNAL W IRING - SEE 001-514)
ORIGINATOR : GBC Pro - Tech
Page 1 - 10
SSR- 1(RD) SSR- 1(BK)
B L AN K PCB J5(W H )
PCB J5(RD)
PCB J5(BK)
I NPUT
4151 Anderson Road, DeForest, WI 53532
O UTPUT
Page 15 of 17

Text on page 16
186-023 C IR C U IT
BREAKER
22 AWG BLUE
10 AWG RED TO F1
LINE 10 AWG LT. BLUE TO F1 LINE 10 AWG RED TO F2 LINE 10 AWG LT. BLUE TO F2 LINE 10 AWG RED TO CONTACTOR 1 0 AWGLT . BLUE TO TB2
TMP PW1(BK)
FOOT CABLE(WH)
FOOT CABLE(RD) FOOT CABLE(BK)
E MP JU R
TMP PW1(RD)
INSULATOR (TERMINAL NOT USED)
DETAIL A
FRC-SNR(RD)
FRC-SNR(BK)
FRC-
SN R ( W H )
WHITE
RED/ WHITE Y E LLOW
POTENTIOMETER
FOOT CABLE(GN)
SSR-2(RD)
E1 #6
OVR TEMP(BK)
FOOT CABLE(BL)
L IMIT
IR CABLE
SWITCH
001-505
FORCE SENSOR SCALE X 1.5
22 AWG BLUE
TMP PW2(BK)
TMP PW2(RD)
E MP JU R
INSULATOR (TERMINAL NOT USED)
RL10(BK)
PCB J5(RD) PCB J5(WH)
RL10(BL) RL10(BR) RL10(RD)
FTSW ( B K
) FTSW ( R D ) FT PR ( W H ) FT PR ( R D ) FT PR ( B K )
P PR(RD)
FT P R (RD) P PR(WH) FT P R (W H )
DETAIL C
214 - 026 FOOT SWITCH
10 AWG R ED
10 AWG LT. BLUE
PE STUD
BLAC K WH T
POWER
CORD
GREE N
ELECTRICAL CABINET (INSIDE REAR VIEW )
TMP PW2(RD)
TMP PW2(BK) FCG- FC PW R G ( R - D ) PWR(BK)
24V PW(RD)
24V PW(BK)
SEE "D ETAIL
A"
FCG- PW FC R G ( R - D ) PWR(BK) FRC- SN F R R ( B C K
- ) F R C
- SN R ( W H ) SN R ( R D )
R D = R E D , W H = WHITE , B K = B L AC K , B L = BLUE , B R = BROWN , G N =GR E E N , O R = O R AN G E .
TMP PW1(RD)
TMP PW1(BK)
) TRM STRIP(RD) TRM STRIP(BK)
SW4(BL)
SEE "D ETAIL
B"
NOT USED
NOT USED
SW2- 2 - ) B S ( W BK 2 - ) B S ( W RD B(WH)
SW1(B K) SW1(R D)
W IRE RL10(GN) IS NOT USED.
WIRECONNEC TION SDESIGN ATED BYWIREG AU G E , COLOR , AN DDES TIN ATION AL ONGSIDE A B AL LOONSHOWING TH EWIREL AB E L .
IN SULATOR
(TERMINAL NOT
U SED IN ) D IC ATOR ( R
D) IN D IC ATOR ( B K)
SW3(B SW K 3 ) ( R SW D 3 ) ( W H)
001-577 ASSEM BLY, BUS BOARD
SW4(R SW D 4 ) ( G S W N 4 ) ( B S W L) 4(B S W R 4 ) ( B S W K 4 ) ( W H)
INDICATO
R
P
PR ( P W H )
PR ( P R D ) PR ( B K )
214-290 SW ITCH REAR RUN/STOP
1 0 AWGREDTOC IR C U IT B R EAKER
1 0 AWGLT . BLUE TO CIRCUIT
BREAKER
10 AWG LT. BLUE TO TB2
10 AWG RED TO CONTACTOR
1 0 AWGREDTOC IR C U IT B R EAKER
LOA D
LOA D
Page 1 - 11
001-513 CONTROL PANEL ASSY.
(REAR VIEW ) 1/2 SCALE
MOTOR(R
D)
MOTOR(B
K)
W H IT E BLAC K
1 0 AWGLT . BLUE TO CIRCUIT BREAKER
217-043 TERM INAL BLOCK, MOTOR
185-033 EM I FILTERS
1/2 SCALE
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
MOTOR CABLE
10 AWG RED TO CONTACTOR
10 AWG LT. BLUE TO TB2
ORIGINATOR : GBC Pro - Tech
4151 Anderson Road, DeForest, WI 53532
Detail assemblies
BLKAC
BLKAC K CB4- C ( B G 4 N - ) B 4 H - ) 1 C ( W C B 1 ( R D - )
H AR NESS / C AB LECONNECTIONSDESIGN ATE DBYC AB L E N AME FOLLOWEDBYA 2 L E TTER COLORCODEINP AR E N TH ESES :
SWITCH GUARD
N O TES:
SW2- A S ( W W 2 H - ) 2 - ) A S ( W RD 2 - ) A S ( W BK S 2 - ) B ( W BK S W B ( R D 2 ) - B(WH) S S W W 3 3 ( ( W R H D ) S W 3 ) ( B K
S W 1 ) 0 ( R D S W 1 ) 0 ( B K B ) L A C
BLKAC
SAFETY
186-000 FUSE HOLDER
JUMPER, 22AWG
RL10(WH R L 1 ) 0 ( R D R L 1 ) 0 ( B L R L 1 0 ) ( B K R L 1 ) 0 ( O R R L 1 ) 0 ( B R
TABLE
001-509 TERM INAL BLOCK
SAFETY SWITCH
TEST LOCAT IO N FOR 220V
LABEL
TERMIN A L S
A S SHOWN U SIN G
FLOOR STOCK F S+S OOT C M AB L S ) A L R E K ( E B R FOOT
CABLE(GN)
FOOT
CABLE(WH)
FOOT CABLE(RD) FOOT CABLE(BK)
- 217-220 TERMINAL
217-235 TERMINAL, GROUND
(LABEL TERMINALS AS SHOWN
U SIN G FLOOR STOCK S+S MARKERS)
DETAIL B
RL10(OR) RL10(WH)
16 AWG RED TO
CONTACTOR 16 AWG RED TO
CONTACTOR
ARM
FUSE(BK)
ARM FUSE(RD) 16 AWG RED TO TB2
16 AWG RED TO
TB2
Y E LLOW/RED
SSR-2(BK)
214-008 PU SH BUTTON , R ESET
R ESET(B
K)
R ESET(R
D)
BLU E
IR CABLE
WHITE
RED/
WHITE
Y E LLOW
Y E LLOW/RED
SSR-1(RD) SSR-1(BK)
OVR TEMP(RD)
BLU E
Page 16 of 17

Text on page 17
450-007 DECAL,
W IRING DIAGRAM
(INSIDE OF C ABINET)
450-180 DECAL,
LARGE W ARNING
T R IANGLE
001-524 ASSEMBLY,
GUARD, MAIN
ROLL
450-121 DECAL, DANGER, VOLTAGE
(INSIDE OF C ABINET)
760-062 INFEED TABLE
214-009 SW ITCH KEY
450-118 DECAL, READ INSTRUCTIONS
450-062 DECAL, RESET
450-097 DECAL, MAIN POW ER
H HIG
450-101 DECAL FUSE
OPEN THE ROLLS TO A GAP OF 0.75", THREAD THIS LOCK COLLAR
290-260 INTO CONTAC T W ITH GEAR BOX SPACER BELOW IT, THEN
LOCK CLAMP COLLAR INTO PLACE.
CLOSE THE ROLLS UNTIL FORCE GAGE IS AT 100% , THREAD LOCK
COLLAR 290-260 BELOW THE GEAR BOX SPACER UP INTO CONTAC T
W ITH THE GEAR BOX SPACER, THEN LOCK C L AMP COLLAR INTO PLACE.
450-034 DECAL, PROTECTIVE EARTH
(INSIDE OF C ABINET)
OUT PUT
450-035 DECAL W ARNING, HIGH VOLTAGE
(INSIDE OF C ABINET)
OUT PUT
INTP U
(2) BHSCS #8-32 X 1/2
(2) NUT, #8
APPLY LOCTITE GREEN
INTP U
450-115 SERIAL DECAL
450-116 DECAL, W AR N ING CRUSH & BURN ( M ACHINE DRIVE SIDE)
450-117 DECAL, W AR N ING CRUSH & BURN
( M ACHINE CONTROL SIDE)
450-116 DECAL, W AR N ING CRUSH & BURN
( M ACHINE CONTROL SIDE)
450-117 DECAL, W AR N ING CRUSH & BURN ( M ACHINE DRIVE SIDE)
450-035 DECAL W ARNING, HIGH VOLTAGE
450-119 DECAL,
W ARNING MOVING
PARTS
(INSIDE CABINET)
CABINET BOTTOM (INSIDE VIEW )
- 450-138 DECAL, W AR N ING, IDLER PINCH POINT
450-089 GROUND SYMBOL
This print is the property of GBC Films Group. The information thereon is remitted in confidence.
ORIGINATOR : GBC Pro - Tech
450-180 DECAL, LARGE W ARNING
T R IANGLE (BOTH SIDES)
AC C ESSORY KIT
IS 001-511.
450-089 DECAL, GROUND SYMBOL
(INSIDE CABINET)
Page 1 - 12
520-058 (520-052 OPPOSITE) CABINET,
LEFT COVER
- 450-072 DECAL, F-60
(LOCATION SHOW N ON "COVER ASSEMBLY")
(2) 450-103 DEC AL, SERIES II (LOCATION SHOW N ON "COVER ASSEMBLY")
(20) BHSCS #10-32 x 3/8
4151 Anderson Road, DeForest, WI 53532
089-009 SPRING DISC
465-032 KNOB, CLUTCH
N U T , JAM NYLON 3/4-16
673-002 PLUG, 1 3/4"
Page 17 of 17 ยท End of manual
Frequently asked questions
What is the part number for the Falcon 60CE main roller?
Roll, 5" rubber, main: 690-059 (qty 2). See page 9.
What are the pull roll part numbers?
Upper pull roll 690-052 and driven pull roll 690-053. See page 11.
What core chucks does the Falcon 60CE use?
Core chuck assemblies 001-602 (as shown) and 001-601 (opposite end of shaft), two of each, on unwind shaft 710-076. See page 7.
What is the part number for the unwind brake assembly?
Unwind brake assembly 001-396 (qty 2) and 001-158; the rewind brake is 001-439. See page 6 and page 7.
What gas spring holds the pull roll cover?
Gas spring 089-020, 150 lbs (qty 2). See page 10.
