GBC Falcon 60CE Laminator Parts List, page 1

Page 1 of 17

GBC Falcon 60CE Laminator Parts List, page 2

Page 2 of 17

GBC Falcon 60CE Laminator Parts List, page 3
Text on page 3

Illustrated Parts Booklet

( 000 - 068)

© GBC Films Group, December 2000 Do not duplicate without written permission

4151 Anderson Road DeForest, WI 53532 Ph: ( 608) 246 - 8844 Fx: ( 608 ) 246 - 8645

Page 3 of 17

GBC Falcon 60CE Laminator Parts List, page 4
Text on page 4

Links to Content

Drawing number :

Drawing Title:

Page number:

Front and rear views

Chain and drive assembly

Main roller lift assembly

Pull roll cover assembly

Pull roll lift assembly

Page 1 - I

Page 4 of 17

GBC Falcon 60CE Laminator Parts List, page 5
Text on page 5

Drawing number :

Drawing Title:

Page number:

This page intentionally left blank.

Page 1 - II

Page 5 of 17

GBC Falcon 60CE Laminator Parts List, page 6
Text on page 6
  1. 175-000 GROM M ET, 5/16--9/16

001-158 ASSEMBLY,

B R AKE, UNW IND

700-014 SADDLE,

AN T I-STATIC

757-019 SUPPORT, CENTER TABLE

(6) BHSCS 1/4-20 x 3/8

(14) FLAT W ASHER #12

(14) NYLOC NUT 1/4-20

APPLY LOC-TITE-BLUE

(2) 001-394 IDLER ASSEMBLY

(4) SHCS 3/8-16 x 3/4

(4) 3/8 LOCKW ASHER

APPLY LOC-TITE-BLUE

700-013 SADDLE

(2) 465-030 BUMPER

(4) SHCS 1/4-20 x 5/8

(4) NYLOC NUT 1/4-20

(2) 001-396 ASSEM B L Y, B R AKE, UNW IND

(2) 545-018 COVER, PHOTOEYE SLOT

(2) NUT, #10-32

(2) W ASHER, FENDER 3/16 X 1

175-000 GROM M ET, 5/16--9/16

175-511 PLUG, DOME, N ICKEL PLATE, 1-5/8

  1. 673-001 PLUG, 1" DIA. CHROME PLT'D

230-006

SENSOR, INFRARED

(6) 510-223 U N W IND CLEVIS

(3) 032-230 TH R U ST W ASHER

(12) BHSCS 1/2-13 x 3/4

APPLY LOC-TITE-BLUE

(2) 465-015 PULL H ANDLE

(4) SHCS #10-32 X 1/2

APPLY LOC-TITE, BLUE 672-024 PLATE, LOCKOUT

130-002 C ABLE, LOCKOUT

182-200 FAN, REVERSE IMPELLER

(4) SHCS M4 - .7MM x 10

(3) 700-009 SADDLE

(12) SHCS 3/8-16 x 1

(3) 086-100 CLEVIS PIN

(4) 175-501

HOLE PLUG, 3/8", B L AC K

545-012 COVER, FAN

(4) 120-008 STANDOFF, B R IDGE, FAN

(9) BHSCS 1/4-20 x 1/2

APPLY LOC-TITE-BLUE

757-017 SUPPORT, FAN B R IDGE, REAR

  1. BHSCS 1/4-20 x 3/8 APPLY LOC-TITE-BLUE

757-018 SUPPORT,

FAN BRIDGE, FRONT

  1. SHCS 1/4-20 x 1/2

APPLY LOC-TITE-BLUE

(4) 645-011 THREADED ROD

(8) JAM N U T 3/4-10

(4) 470-130 C ASTORS

APPLY LOC-TITE-BLUE

DETAIL

A

MOTOR W IRE

B R AIDED CABLE SHIELD, 1/2"

MOTOR

R ING TONGUE TERMINAL, 10- 12 AW G X 1/4" DBL CRMP

(GROUND INSIDE CABINET)

ORIGINATOR : GBC Pro - Tech

Page 1 - 1

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

  1. CABLE TIE, 6" (63123)

4151 Anderson Road, DeForest, WI 53532

425-003 MOTOR (SHIELD MOTOR W IRE W ITH

1/2" BRAIDED C ABLE SHIELD.

SEE DETAIL A.)

(4) SHCS 1/4-20 X 3/4

(4) FLAT W ASHER 1/4Ø

APPLY LOC-TITE BLUE

673-001 PLUG, 1" DIA CHROME PLT'D

Page 6 of 17

GBC Falcon 60CE Laminator Parts List, page 7
Text on page 7

(2) 001-432 REW IND ASSEM B L Y

(2) 860-014 TUBE, U N W IND

DECALS, W ARNING CRUSH &

BURN

(3) 770-004 TIE BAR

(6) SHCS 1/2-13 x 1 1/4

(6) 1/2 LOCK W ASHER

(6) 1/2 FLAT W ASHER APPLY LOC-TITE-BLUE

(2) 001-439 REW IND BRAK E

520-063 CABINET, ELEC

520-064 CABINET, DRIVE

450-078 DECAL, ROLL LIFT

(2) 001-602 ASSY, CORE CHUCK SHOW N

(2) 001-601 ASSY, CORE CHUCK OPP.

END OF SHAFT

(2) 710-076 U N W IND SHAFT

(2) 290-660 C L AMP COLLAR

(4) 450-099 DECAL, FORKLIFT

(FRONT AN D B AC K )

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

ORIGINATOR : GBC Pro - Tech

Page 1 - 2

(2) 530-022 SUPPORT CORE

(2) SET SCREW , 3/8-16 X 1/2, BRASS TIP

4151 Anderson Road, DeForest, W I 53532

Front and rear v iews

  1. 450-138 DECAL,

W ARNING, IDLER PINCH POINT

Page 7 of 17

GBC Falcon 60CE Laminator Parts List, page 8
Text on page 8

001-428 ASSEMBLY, IDLER, ADJ CHAIN

(2) BHSCS 1/4-20 x 1

(2) NYLOC NUT 1/4-20

400-015 CHAIN , UNW IND

400-140 CON N ECTING LINK

400-130 LINK, OFFSET

510-301 BRACKET, GUARD, M AIN ROLL LEFT

(2)FHMS 3/8-16 x 1"

545-010 COVER , SLOT, M AIN ROLL

(6) NUT #10-32

(6) W ASHER, FENDER 3/16 X 1

435-012 SPROC K ET

435-015 BUSHING, TAPERLOCK

FLAT W ASHER #12

(3)440-130 IDLER SPROCKET (3)1/2-13 X 1 1/2 SHCS

001-517 TENSIONER, C H AIN

435-212 SPROC K ET, 35BS24 X 1

KEYSTOCK 1/4 X 1/4 X 1

LOCATE GREASE FITTING HERE

545-011 COVER , PULL ROLL SLOT

(6) NUT, #10-32

(6) W ASHER, FENDER 3/16 X 1

HIGH

400-009 CHAIN , CLUTCH

400-140 CON N ECTING LINK

400-130 LINK, OFFSET

400-007 CHAIN , DRIVE ROLL 400-140 CON N ECTING LINK

400-130 LINK, OFFSET

LO W

375-007 CLUTCH,A-3743

  1. BHSCS 1/4-20 x 3/4

750-006 SPROC K ET, STEEL

755-069 STANDOFF, IDLER SPROCKET 502-006 ADAPTER, HOLE

  1. 1/2-13 x 3/4 BHSCS

ORIGINATOR : GBC Pro - Tech

Page 1 - 3

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

4151 Anderson Road, DeForest, W I 53532

C h ain and drive assembly

001-426 TENSIONER, C H AIN

Page 8 of 17

GBC Falcon 60CE Laminator Parts List, page 9
Text on page 9

501-025 BEARING

BLOCK

ZERK

FITTING

GREASE

GROOVE

510-318

TABLE B R ACKET

755-053 SPACER

755-053 SPACER

(2) STRIP 1/2 x 2"

(4) W ASHER 1/2

(2) NYLOC NUT 3/8-16

APPLY W H ITE LITHIUM GREASE

  1. ZERK 1/8 PIPE-90° AL IGN TO GROOVE IN B R G

(SEE BEARING BLOCK ASSEM B L Y ABOVE)

020-007 BEARING

(2) 501-028 BLOCK, ROLL LIFT

(4) 095-103 PIN , DOW EL

BEARING BLOCK ASSEM B L Y

(TOP VIEW )

(2) 629-011 LEVER, ROLL LIFT

(4) 629-009 LINK, ROLL BRG BLK

(4) STRIP 3/8 x 1 1/4

(4) NYLOC NUT 5/16-18 APPLY W H ITE LITHIUM GREASE

1/2" LOCK W ASHER

SHCS 1/2-13 x 1

026-000

F L ANGED

BEARING

1/2" LOCK W ASHER

  1. 501-027 BLOCK,

ROLL BRG GIB

(6) SHCS 3/8-16 x 5/8

(2) 501-025 BLOCK, ROLL BRG

(2) 020-007 BEAR ING, M AIN ROLL UPPER APPLY #44 H IGH TEMP GREASE

SHCS 1/2-13 X 1/5

DETAIL: TAB LEBR ACKET

MOUNT ING

TOP VIEW , SCALE X 2

(2) 629-010 LINK,ROLL PIVOT AXLE

(4) SHCS 3/8-16 x 5/8

APPLY LOC-TITE-BLUE

(2) 026-000 BEAR ING, FLANGED

(2) NYLOC NUT 1/2-13

(4) W ASHER, LOCK 1/2

(2) 755-053 SPAC E R , TABLE BRACKET

(2) HCS 1/2-13 X 1 1/2 z5

(2) SHCS 1/2-13 X 1.5

APPLY LOC-TITE-BLUE

  1. STRIP 3/8-16 x 2 1/2

APPLY LOC-TITE-BLUE AND

H IGH TEM P GREASE.

501-035 BLOCK , BRG GIB

(2) SHCS 3/8-16 x 5/8

(2) 089-018 SPRING, DIE

(2) 290-260 LOCKCOLL AR

LOCATE A PAIR EACH SIDE OF GEAR BOX SPACER. ADJUST

SPRING COLLAR U N T IL SPRING IS JUST AC T IVATED.

(2) SHCS 1/2-13 x 1"

(2) W ASHER, LOCK 1/2

(2) 755-053 SPAC E R , TABLE BRACKET

(2) 690-059 ROLL, 5" RUBBER , M AIN

001-505 FORCE SENSOR ASSY

(2) SHCS #10-32 x 3/8

(2) 629-012 LINK, LIFT ROD ROTATE 629-012'S TO BOTTOM OF CLEVIS. BACK OUT 5 TURNS,

THENLOCK IN PLACE W ITH HEX

NUTS AT 325-210 CLEVIS W ITH

BLUE LOC-TITE

620-406 ID L E R , 2 X 64, POW DERCO ATED

(2) 020-100 BALL BEAR ING

(2) BHSCS 5/8-11 x 1 1/4

(2) SET SCREW , CONE POINT #10-32 X 1/4

APPLY LOC-TITE - BLUE

LOCATE GREASE F ITTING HERE.

  1. 510-318 TABLE BRKT

DETAIL : M AIN ROLL POSITION

(TYPICAL BOTH SIDES)

430-008 WORM KEY 3/16 x 3/16 x 1"

F L AT W ASHER 5/16 (33006) BHSCS 5/16-18 X 1/2 (24067)

629-018 LINKAGE, C R AN K H AN D L E

BHSCS 3/8-16 X 5/8 (24089) (REF. ONLY, H AN D L E IS LOCATED IN AC C . PAC K )

(2) 325-210 CLEVIS, D-231-3

(2) HEX NUT 1/2-20 UNF

710-103 SHAFT, CRANK

290-280 C L AMP COLLAR

430-005 GEAR , WORM

  1. KEY 1/4x 1/4 x 2" (47813-1)

APPLY W H ITE LITHIUM GREASE

  1. 629-014 LEVER, C L AM P, ASSY

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

710-084 SH AFT, LIFT TORQUE

  1. 755-070 SPACER

ORIGINATOR : GBC Pro - Tech

Page 1 - 4

501-039 BLOCK , CRANKSHAFT

040-049 BUSH ING (NOTE: FLANGE OF BUSHING ON W ORM SIDE)

032-013 W ASH E R , THRUST

  1. BHSCS 3/8-16 X 5/8 (24089) SHCS 5/16-18 X 1 3/4 (23260)

FIN HX NUT 5/16-18 (36104)

4151 Anderson Road, DeForest, WI 53532

M ain roller lift assembly

  1. 040-035 BU S H ING

APPLY W H ITE LITHIUM GREASE

510-232 B R AC K ET, CRAN K L IFT 026-004 BUSH ING

(6) 5/16 F L AT W ASHER

(3) NYLOC NUT 5/16-18

APPLY W H ITE LITHIUM GREASE

Page 9 of 17

GBC Falcon 60CE Laminator Parts List, page 10
Text on page 10

525-006 CAM ,

M ICROSWITCH 040-034 BUSHING, FLANGED 1/2 X 1" STRIP

(2) 629-015 LEV ER

(4) BHSC 1/4-20 X 1"

(4) NUT 1/4-20, NYLOC

(4) WASHER, FLAT, #12

620-405 IDLER, 64", CHROM E

(2) 020-100 BALL BEARING

(2) 100-031 FASTENER, BALL, STUD

(2) WASHER, FLAT, 1/4Ø

040-034 BUSHING, FLANGED 1/2 X 1/2 STRIP

(2) 100-025 CATCH, GRABBER

(2) 755-057 SPACER, LATCH

(8) BHSC 4-40 X 3/4

(4) BHSC #8-32 X 1/2

465-015

HANDL E

(2) 089-020 SPRING, GAS 150 LBS.

(2) 100-031 FASTENER,

BALL, STUD

545-009 COV ER,

PULL ROLL

HIGH

LO W

  1. 525-007 ECCENTRIC,

PULL ROLL

4151 Anderson Road, DeForest, WI 53532

Pull roll cover

Page 1 - 5

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

ORIGINATOR : GMP

HIGH LOW

Page 10 of 17

GBC Falcon 60CE Laminator Parts List, page 11
Text on page 11

290-700 COLLAR

629-013 LEV ER, LIFT HANDLE

(DRIV E SIDE ONLY)

500-008 BUSHING

690-052 ROLL, PULL, UPPER 710-085 SHAFT, PULL ROLL

  1. 020-150 BALL BEARING

290-560 LOCK

COLLAR

NUT, NYLOC 3/8-16 WASHER, FLAT 5/16 WASHER, LOCK 1/2 (FLATTEN LOCK WASHER) 020-006 BEARING

755-053 SPACER

1/2 X 1-1/2 STRIP

DETAIL

A

DETAIL

A

500-007 BEARING, FLANGE

DETAIL A (TYPICAL BOTH SIDES)

NUT, NYLOC 3/8-16

WASHER, FLAT 5/16

1/2 X 1/2 STRIP

ORIGINATOR : GBC Pro - Tech

Page 1 - 6

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

4151 Anderson Road, DeForest, WI 53532

690-053 ROLL, PULL, DRIV EN

Page 11 of 17

GBC Falcon 60CE Laminator Parts List, page 12
Text on page 12
  1. BHSCS 8-32 X 3/16

APPLY BLUE LOCTITE

  1. 185-033 FILTER
  2. AB64A RIV 3/16d 1/4g

670-038 PANEL

214-001 SW ITCH

  1. SHCS 8-32 X 3/4

LIN E

LOA D

214-005 SAFTEY SW ITCH

  1. SHCS #4-40 X 1/2

LIN E

001-509 TERM INAL BLOCK

(2) BHSCS 1/4-20 X 3/8

(2) W ASHER, 1/4 STAR

LOA D

ELEC. SIDE CABINET BOTTOM (INSIDE VIEW )

(2) 510-306 B R ACKET, HEATER, TOP

(8) SHCS #10-32 X 3/8

(8) W ASHER, #10 FLAT

(8) W ASHER, #10 LOCK

(INSIDE VIEW )

(2) 510-307 B R ACKET, HEATER, BOTTOM

(8) SHCS #10-32 X 3/8

(8) W ASHER, 3/16 FLAT

(8) W ASHER, #10 LOCK

E-STOP 2

510-313 BRACKET

  1. SHCS #8-32 X 3/8

001-437 ASSY, M AGNET/FORCE

SENSOR. LOCATE MAGNET NORTH POLE ON TOP.

214-008 SW ITCH

APPLY LOC-TITE-BLUE ON R ING

214-001 SW ITCH

(2) FHSCS #8-32 X 1 1/4

(2) W ASHER, #8 FLAT

(2) NUT, #8-32 NYLOCK

1. ADJUST CAM TO PROPERLY T R IP 214-005 SW ITCH.

2. POCKET SET SCREW OF CAM INTO

STRIP SCREW & LOC-TITE BLUE

SETSCREW THREADS.

  1. REASSEM B L E CAM TO STRIP AND TO PULL ROLL COVER USING LOC-TITE BLUE.

OUTPU

INPUT

INPUT

670-417 EM I HOUSING

(4) BHCS #8-32 X 1/4

(4) W ASHER, #8 STAR

(3) 175-012 RUBBER BUSHING

Page 1 - 7

001-514 ASSY, ELECTRIC PANEL

(5) BHSCS 1/4-20 x 1/2

(5) W ASHER, 1/4 STAR 280-048 HAR N ESS

(USE PERMANENT M ARKER TO CHANGE

GREEN W IRE OF FOOT C ABLE TO GREEN W ITH

B L ACK STRIPE PRIOR TO INSTALLATION)

(FOR CONNECTIONS - SEE SHEET 6)

GROUND STUD

USE BARE

B R AID

W IRE

OUTPU

(4) 186-000 FUSE HOLDER

(4) 186-002 FUSE CARRIER

(2) 186-220 FUSE, 2.5 AM P

186-016 FUSE, 0.5 AM P

(FOR CONNECTIONS - SEE SHEET 6)

182-012 FAN GUARD

182-000 FAN

510-265 BRACKET, FAN

(2) SHCS #10-32 x 1/4

(2) W ASHER, #10 LOCK

(4) PPHMS #6-32 X 1 1/4

(4) NUT, NYLOC #6-32

(4) SPACER (F9009)

(6) 217-220 TERMINAL

217-235 TERM INAL GROUND 217-170 RAIL END

217-005 DIN RAIL

(2) BHSCS 1/4-20 X 3/8

(2) W ASHER, 1/4 STAR

(6) 217-245 JUMPER B AR

(6) 217-255 JUMPER BAR COVER

175-180 STRAIN RELIEF 214-026 SW ITCH, PHOTOEYE FOOT

175-014 STRAIN RELIEF (IN F. SW )

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

4151 Anderson Road, DeForest, W I 53532

Electrical - Control side

001-577 BUS BOARD

  1. SHCS 6-32 X 3/8

672-039 PLATE, MOUNT ING

  1. BHSCS 1/4-20 X 1/2

(MOUNTS THRU C AB INET

TO

FRONT BRIDGE)

186-023 CIRCUIT BREAKER

(FOR CONNECTIONS - SEE SHEET 6)

  1. BHSCS #6-32 x 1/4

APPLY LOC-TITE-BLUE

ORIGINATOR : GBC Pro-Tech

001-567 W IRE DUCT ASSEMBLY

230-006 SENSOR, INFRARED

510-134 BRACKET, INFRAR EDMOUNT

(2) SHCS #10-32 X 3/8

(2) W ASHER, #10 FLAT

(2) W ASHER, #10 LOCK

Page 12 of 17

GBC Falcon 60CE Laminator Parts List, page 13
Text on page 13

(2) 189-032 HEATER

(4) 089-022 SPRING, HEATER TENSION

(4) 755-061 SPAC E R , HEATER SPRING

(12) 180-006 SLEEVE, INSULATING (4 PIECES, 3" LONG) SEE DETAIL A FOR INSTALLATION INSTRUCTIONS.

E-STOP 3

450-095 DECAL, RUN/STOP

214-290 SWITCH, RUN/STOP 214-295 SWITCH COV ER, RED/GREEN (GREEN ON TOP)

  1. 214-027 BARRIER, ROCKER SWITCH (FOR CONNEC T IONS - SEE SHEET 6)

217-043 TERM INAL BLOCK

  1. BHSCS #6-32 X 3/8

175-004 C ABLE TIE B ASE (APPROX. 50 TOTAL)

(INSIDE V IEW)

C ABLE TIE, 8" (63125)

#10 EXTERNAL STAR

W ASHER (33735)

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

INSULAT ING SLEEVE (REMOVED)

DETAIL A

C ABLE TIE, 6" (63123)

ORIGINATOR : GBC Pro - tech

Page 1 - 8

HEATER

4151 Anderson Road, DeForest, WI 53532

Electrical - Driv e side

Page 13 of 17

GBC Falcon 60CE Laminator Parts List, page 14
Text on page 14

E-STOP2(BLACK) E-STOP2(RED)

E-STOP2(BLACK) E-STOP2(RED)

E-STOP4(BLACK) E-STOP4(RED)

E-STOP4(BLACK)

E-STOP4(RED)

TO ELEC. PANEL

TO ELEC. PANEL

E-STOP 1

E-STOP 2

E-STOP 1

E-STOP 4

E-STOP-CNT(RED) E-STOP-

CNT(BLACK)

E-STOP3(RED)

E-STOP3(BLACK)

E-STOP3(RED)

E-STOP3(BLACK)

E-STOP1(RED)

E-STOP2(BLACK)

E-STOP 3

E-STOP 4

(4) 450-098 DECAL, E-STOP

(4) 214-313 PUSHBUTTON, E-STOP

(8) 214-314 CONTACT BLOCK, E-STOP (FOR CONNECTIONS - SEE ABOVE)

E-STOP 3

001-513 ASSEMBLY, CONTROL PANEL (FOR TEMP. CONTROL PROGRAMMING - SEE DOC. NO. 820-077)

(FOR AD JUSTMENT PROCEDURE-SEE DOC. NO. 820-067)

(FOR CONECTIONS - SEE SHEET 6)

  1. BHSCS #8-32 x 3/8

510-301 BRKT , GUARD, LF

E-STOP 2

510-312 B R ACKET, GUARD, R T

ORIGINATOR : GBC Pro - Tech

4151 Anderson Road, DeForest, WI 53532

Electrical - Safety stops

Page 1 - 9

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

Page 14 of 17

GBC Falcon 60CE Laminator Parts List, page 15
Text on page 15

OVR TEMP(BK)

16 AW G RED TO FUSE 2 (TOP)

RESET(BK)

RESET(RD)

16 AW G RED TO FUSE 3 (TOP)

210-010 CONTACTOR

10 AW G RED TO CIRCUIT BREAKER

10 AW G RED TO F1 LOAD

10 AW G RED TO F2 LOAD

GREEN/YELLOW BROW N B L AC K

BLUE

E-STOP- CNT(BK)

OVR TEMP(RD)

E-STOP-

CNT(RD)

AR M

FUSE(RD)

MOTOR(RD) AR M

FUSE(BK)

MOTOR(BK)

VIEW A-

A

E-STOP1(BK) E-STOP1(RD)

DC FAN(BK) DC INDICATOR(RD FAN(RD) ) INDICATOR(BK

10 AW G LT. BLUE TO F2 LOAD

10 AW G LT. BLUE TO F1 LOAD

) TRM STRIP(BK) TRM

STRIP(RD)

SEE "DETAIL C "

COOLING FAN CABLE

L1 16 AW G RED TO FUSE 3 (BOTTOM)

L2 16 AW G RED TO FUSE 2 (BOTTOM)

10 AW G LT. BLUE TO CIRCUIT BREAKER

10 AW G RED TO TOP HEATER ELEC. SIDE

P PR(BK)

FT PR(BK)

PCB J5(BK)

10 AW G LT. BLUE TO TOP HEATER DRIVE SIDE

10 AW G RED TO BOTTOM HEATER ELEC. SIDE

10 AW G LT. BLUE TO BOTTOM HEATER DRIVE SIDE

TERMINAL BLOCK

TB2

O UTPUT

I NPUT

SSR- 2(RD) SSR- 2(BK)

280-048 H ARNESS 25 PIN CONNECTOR

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

001-514 ELECTRICAL PANEL ASSY.

1/2 SCALE (FOR INTERNAL W IRING - SEE 001-514)

ORIGINATOR : GBC Pro - Tech

Page 1 - 10

SSR- 1(RD) SSR- 1(BK)

B L AN K PCB J5(W H )

PCB J5(RD)

PCB J5(BK)

I NPUT

4151 Anderson Road, DeForest, WI 53532

O UTPUT

Page 15 of 17

GBC Falcon 60CE Laminator Parts List, page 16
Text on page 16

186-023 C IR C U IT

BREAKER

22 AWG BLUE

10 AWG RED TO F1

LINE 10 AWG LT. BLUE TO F1 LINE 10 AWG RED TO F2 LINE 10 AWG LT. BLUE TO F2 LINE 10 AWG RED TO CONTACTOR 1 0 AWGLT . BLUE TO TB2

TMP PW1(BK)

FOOT CABLE(WH)

FOOT CABLE(RD) FOOT CABLE(BK)

E MP JU R

TMP PW1(RD)

INSULATOR (TERMINAL NOT USED)

DETAIL A

FRC-SNR(RD)

FRC-SNR(BK)

FRC-

SN R ( W H )

WHITE

RED/ WHITE Y E LLOW

POTENTIOMETER

FOOT CABLE(GN)

SSR-2(RD)

E1 #6

OVR TEMP(BK)

FOOT CABLE(BL)

L IMIT

IR CABLE

SWITCH

001-505

FORCE SENSOR SCALE X 1.5

22 AWG BLUE

TMP PW2(BK)

TMP PW2(RD)

E MP JU R

INSULATOR (TERMINAL NOT USED)

RL10(BK)

PCB J5(RD) PCB J5(WH)

RL10(BL) RL10(BR) RL10(RD)

FTSW ( B K

) FTSW ( R D ) FT PR ( W H ) FT PR ( R D ) FT PR ( B K )

P PR(RD)

FT P R (RD) P PR(WH) FT P R (W H )

DETAIL C

214 - 026 FOOT SWITCH

10 AWG R ED

10 AWG LT. BLUE

PE STUD

BLAC K WH T

POWER

CORD

GREE N

ELECTRICAL CABINET (INSIDE REAR VIEW )

TMP PW2(RD)

TMP PW2(BK) FCG- FC PW R G ( R - D ) PWR(BK)

24V PW(RD)

24V PW(BK)

SEE "D ETAIL

A"

FCG- PW FC R G ( R - D ) PWR(BK) FRC- SN F R R ( B C K

  • ) F R C
  • SN R ( W H ) SN R ( R D )

R D = R E D , W H = WHITE , B K = B L AC K , B L = BLUE , B R = BROWN , G N =GR E E N , O R = O R AN G E .

TMP PW1(RD)

TMP PW1(BK)

) TRM STRIP(RD) TRM STRIP(BK)

SW4(BL)

SEE "D ETAIL

B"

NOT USED

NOT USED

SW2- 2 - ) B S ( W BK 2 - ) B S ( W RD B(WH)

SW1(B K) SW1(R D)

W IRE RL10(GN) IS NOT USED.

WIRECONNEC TION SDESIGN ATED BYWIREG AU G E , COLOR , AN DDES TIN ATION AL ONGSIDE A B AL LOONSHOWING TH EWIREL AB E L .

IN SULATOR

(TERMINAL NOT

U SED IN ) D IC ATOR ( R

D) IN D IC ATOR ( B K)

SW3(B SW K 3 ) ( R SW D 3 ) ( W H)

001-577 ASSEM BLY, BUS BOARD

SW4(R SW D 4 ) ( G S W N 4 ) ( B S W L) 4(B S W R 4 ) ( B S W K 4 ) ( W H)

INDICATO

R

P

PR ( P W H )

PR ( P R D ) PR ( B K )

214-290 SW ITCH REAR RUN/STOP

1 0 AWGREDTOC IR C U IT B R EAKER

1 0 AWGLT . BLUE TO CIRCUIT

BREAKER

10 AWG LT. BLUE TO TB2

10 AWG RED TO CONTACTOR

1 0 AWGREDTOC IR C U IT B R EAKER

LOA D

LOA D

Page 1 - 11

001-513 CONTROL PANEL ASSY.

(REAR VIEW ) 1/2 SCALE

MOTOR(R

D)

MOTOR(B

K)

W H IT E BLAC K

1 0 AWGLT . BLUE TO CIRCUIT BREAKER

217-043 TERM INAL BLOCK, MOTOR

185-033 EM I FILTERS

1/2 SCALE

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

MOTOR CABLE

10 AWG RED TO CONTACTOR

10 AWG LT. BLUE TO TB2

ORIGINATOR : GBC Pro - Tech

4151 Anderson Road, DeForest, WI 53532

Detail assemblies

BLKAC

BLKAC K CB4- C ( B G 4 N - ) B 4 H - ) 1 C ( W C B 1 ( R D - )

H AR NESS / C AB LECONNECTIONSDESIGN ATE DBYC AB L E N AME FOLLOWEDBYA 2 L E TTER COLORCODEINP AR E N TH ESES :

SWITCH GUARD

N O TES:

SW2- A S ( W W 2 H - ) 2 - ) A S ( W RD 2 - ) A S ( W BK S 2 - ) B ( W BK S W B ( R D 2 ) - B(WH) S S W W 3 3 ( ( W R H D ) S W 3 ) ( B K

S W 1 ) 0 ( R D S W 1 ) 0 ( B K B ) L A C

BLKAC

SAFETY

186-000 FUSE HOLDER

JUMPER, 22AWG

RL10(WH R L 1 ) 0 ( R D R L 1 ) 0 ( B L R L 1 0 ) ( B K R L 1 ) 0 ( O R R L 1 ) 0 ( B R

TABLE

001-509 TERM INAL BLOCK

SAFETY SWITCH

TEST LOCAT IO N FOR 220V

LABEL

TERMIN A L S

A S SHOWN U SIN G

FLOOR STOCK F S+S OOT C M AB L S ) A L R E K ( E B R FOOT

CABLE(GN)

FOOT

CABLE(WH)

FOOT CABLE(RD) FOOT CABLE(BK)

  1. 217-220 TERMINAL

217-235 TERMINAL, GROUND

(LABEL TERMINALS AS SHOWN

U SIN G FLOOR STOCK S+S MARKERS)

DETAIL B

RL10(OR) RL10(WH)

16 AWG RED TO

CONTACTOR 16 AWG RED TO

CONTACTOR

ARM

FUSE(BK)

ARM FUSE(RD) 16 AWG RED TO TB2

16 AWG RED TO

TB2

Y E LLOW/RED

SSR-2(BK)

214-008 PU SH BUTTON , R ESET

R ESET(B

K)

R ESET(R

D)

BLU E

IR CABLE

WHITE

RED/

WHITE

Y E LLOW

Y E LLOW/RED

SSR-1(RD) SSR-1(BK)

OVR TEMP(RD)

BLU E

Page 16 of 17

GBC Falcon 60CE Laminator Parts List, page 17
Text on page 17

450-007 DECAL,

W IRING DIAGRAM

(INSIDE OF C ABINET)

450-180 DECAL,

LARGE W ARNING

T R IANGLE

001-524 ASSEMBLY,

GUARD, MAIN

ROLL

450-121 DECAL, DANGER, VOLTAGE

(INSIDE OF C ABINET)

760-062 INFEED TABLE

214-009 SW ITCH KEY

450-118 DECAL, READ INSTRUCTIONS

450-062 DECAL, RESET

450-097 DECAL, MAIN POW ER

H HIG

450-101 DECAL FUSE

OPEN THE ROLLS TO A GAP OF 0.75", THREAD THIS LOCK COLLAR

290-260 INTO CONTAC T W ITH GEAR BOX SPACER BELOW IT, THEN

LOCK CLAMP COLLAR INTO PLACE.

CLOSE THE ROLLS UNTIL FORCE GAGE IS AT 100% , THREAD LOCK

COLLAR 290-260 BELOW THE GEAR BOX SPACER UP INTO CONTAC T

W ITH THE GEAR BOX SPACER, THEN LOCK C L AMP COLLAR INTO PLACE.

450-034 DECAL, PROTECTIVE EARTH

(INSIDE OF C ABINET)

OUT PUT

450-035 DECAL W ARNING, HIGH VOLTAGE

(INSIDE OF C ABINET)

OUT PUT

INTP U

(2) BHSCS #8-32 X 1/2

(2) NUT, #8

APPLY LOCTITE GREEN

INTP U

450-115 SERIAL DECAL

450-116 DECAL, W AR N ING CRUSH & BURN ( M ACHINE DRIVE SIDE)

450-117 DECAL, W AR N ING CRUSH & BURN

( M ACHINE CONTROL SIDE)

450-116 DECAL, W AR N ING CRUSH & BURN

( M ACHINE CONTROL SIDE)

450-117 DECAL, W AR N ING CRUSH & BURN ( M ACHINE DRIVE SIDE)

450-035 DECAL W ARNING, HIGH VOLTAGE

450-119 DECAL,

W ARNING MOVING

PARTS

(INSIDE CABINET)

CABINET BOTTOM (INSIDE VIEW )

  1. 450-138 DECAL, W AR N ING, IDLER PINCH POINT

450-089 GROUND SYMBOL

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

ORIGINATOR : GBC Pro - Tech

450-180 DECAL, LARGE W ARNING

T R IANGLE (BOTH SIDES)

AC C ESSORY KIT

IS 001-511.

450-089 DECAL, GROUND SYMBOL

(INSIDE CABINET)

Page 1 - 12

520-058 (520-052 OPPOSITE) CABINET,

LEFT COVER

  1. 450-072 DECAL, F-60

(LOCATION SHOW N ON "COVER ASSEMBLY")

(2) 450-103 DEC AL, SERIES II (LOCATION SHOW N ON "COVER ASSEMBLY")

(20) BHSCS #10-32 x 3/8

4151 Anderson Road, DeForest, WI 53532

089-009 SPRING DISC

465-032 KNOB, CLUTCH

N U T , JAM NYLON 3/4-16

673-002 PLUG, 1 3/4"

Page 17 of 17 ยท End of manual

Frequently asked questions

What is the part number for the Falcon 60CE main roller?

Roll, 5" rubber, main: 690-059 (qty 2). See page 9.

What are the pull roll part numbers?

Upper pull roll 690-052 and driven pull roll 690-053. See page 11.

What core chucks does the Falcon 60CE use?

Core chuck assemblies 001-602 (as shown) and 001-601 (opposite end of shaft), two of each, on unwind shaft 710-076. See page 7.

What is the part number for the unwind brake assembly?

Unwind brake assembly 001-396 (qty 2) and 001-158; the rewind brake is 001-439. See page 6 and page 7.

What gas spring holds the pull roll cover?

Gas spring 089-020, 150 lbs (qty 2). See page 10.