GBC Fusion Punch Of fset Stacker Parts Manual

Revsion: Internal Release March 26, 2001 9:00 PM J Daniels Part number: 1722680

GBC National Service 500 Bond Street Lincolnshire, IL 60069 Ph: (800) 790 - 7787 Fax: (800) 314 - 5585

NOTE: Certain components in this product are susceptible to damage from electrostatic discharge. Observe all ESD procedures to avoid component damage.

NOTICE

All service documentation is supplied to external customers for informational purposes only. Service documentation is intended for use by certified, product trained service personnel only. GBC does not warrant or represent that such documentation is complete. GBC does not represent or warrant that it will notify or provide to such customer any future changes to this documentation. Service by the customer of equipment, or modules, components, or parts of such equipment may void any otherwise applicable GBC warranties. If Customer services such equipment, modules, components, or parts thereof, Customer releases GBC from any and all liability for actions by the Customer, and Customer agrees to indemnify, defend, and hold GBC harm less from any third party claim s which arise directly or indirectly from such service.

Prepared by: GBC

© 2001 by GBC Corporation. All rights reserved.

GBC products mentioned in this publication are registered trademarks of the GBC Corporation.

5. Parts Lists

Exploded V iew Illustrations View

PL 2.2 A Offset Stacker Control Panel Assy. ...... 2 PL 3.2 A Single Stacker Electronic Assy. ............ 4 PL 3.2 B Dual Stacker Electronic Assy. .............. 6 PL 3.2 C 3rd Party Stacker Electronic Assy. ....... 8 PL 5.1 A Offset Stacker Assy. ........................... 10 PL 5.1 B Offset Stacker Assy. ........................... 12 PL 5.1 C Offset Stacker Assy. .......................... 14 PL 5.1 D Offset Stacker Assy. .......................... 16 PL 5.1 E Offset Stacker Assy. ........................... 18 Common Hardware List .................................... 20 Part Number Index ........................................... 21 Addenda (Kits, Upgrades, Retrofits, Etc...) ....... 24 Speed Up Kits ................................................... 24 Upgrades .......................................................... 24 Software Upgrades ........................................... 24

This document has been written as an Addendum to the GBC Fusion Punch Service Manual, which has not yet been released. This is a Preliminary Section 5 of the GBC Fusion Punch Service Manual.

An item that is called out on an illustration has a corresponding listing within this section.

The Parts Lists section provides exploded view illustrations of all spared subsystem components and a listing of the corresponding part numbers. The illustrations show the relationships between parts.

Organization of this Section

Components are given item numbers that correspond to the part number listings. All common hardware are call out by letters.

All common hardware used in the system is listed in numerical order. This list also includes total quantity of each item used is the system.

The following elements make up the Parts List section:

This index lists all the spared parts in the system in numerical order. Each number is followed by a reference to the parts list on which the part may be found.

Each item number in the part numbers listing corresponds to an item number in the illustration. All the parts in a given subsystem of the machine will be located in the same illustration or in a series of associated illustrations.

The addenda includes any Parts Kits, Retrofits, Part changes, and Upgrades. Part numbers, descriptions, and quantities are also listed.

Page 5 - 1

PL 2.2 A Offset Stacker Control Panel Assy

DUAL STACKER (GREEN)

3RD PARTY STACKER (GREY)

BEN

APB ANH

PL 2.2 A Of fset Stacker Control Panel Assy Offset

Page 5 - 2

PL 2.2 A Offset Stacker Control Panel Assy

BEN ANH APB ER

Plate, Control Panel Assy. ...................................... 1 Button, Estop, Mushroom, Red .............................. 1 Switch, Rocker, Black ............................................ 1 Contact Block ......................................................... 2 Capacitor, 15mfd 370 VAC 60 HZ .......................... 1 Button, Push, Square, Grey (3rd Party Stacker) .... 1 Button, Push, Square, Black .................................. 1 Assy., LCD Display ................................................. 1 Button, Push, Square, Green (Dual Stacker) ......... 1 Contact Block ......................................................... 1 Standoff 1/4 ........................................................... 4 Washer, Lock #2 .................................................... 4 Nut, Hex 2-56 ......................................................... 4 BHCS 2-56 x 1/2 .................................................... 4

Page 5 - 3

PL 2.2 A Of fset Stacker Control Panel Assy Offset

PL 3.2 A Single Stacker Electronic Assy

NOTE:

1. E-PANEL BENT 90 DEGREES IN MIDDLE ALONG 17" DIM. SHOWN FLAT FOR CLARITY

WIRE DUCT .75 X .75

WIRE DUCT .75 X .75

WIRE DUCT .75 X .75

WIRE DUCT .75 X .75

SRR

WIRE DUCT .75 X .75

MCR

SSR3

WIRE DUCT .75 X .75

WIRE DUCT .75 X .75

SSR2

SSR1

GROUND GROUND

REF

REF

PL 3.2 A Single Stacker Electronic Assy

VIEW

Page 5 - 4

PL 3.2 A Single Stacker Electronic Assy

Fuse, Slow Blow 3.15 amp ..................................... 4 Relay, Mechanical, 3PDT ....................................... 1 Relay, Mechanical, SPDT ...................................... 1 Relay, Solid State, AC ............................................ 3 Module, AC Power Entry ........................................ 1 Relay, Solid State, DC ............................................ 1 Fuse, Slow Blow, Glass, 4 Amp ............................. 2 Drawer, Fuse ......................................................... 1

Page 5 - 5

PL 3.2 A Single Stacker Electronic Assy

PL 3.2 B Dual Stacker Electronic Assy

WIRE DUCT .75 X .75

WIRE DUCT .75 X .75

WIRE DUCT .75 X .75

WIRE DUCT .75 X .75

SSR2

SSR1

SSR1

WIRE DUCT .75 X .75

SRR

WIRE DUCT .75 X .75

MCR

SSR3

WIRE DUCT .75 X .75

GROUND

GROUND

NOTE:

1. E-PANEL BENT 90 DEGREES IN MIDDLE ALONG 17" DIM. SHOWN FLAT FOR CLARITY

REF

REF

PL 3.2 B Dual Stacker Electronic Assy

VIEW

Page 5 - 6

PL 3.2 B Dual Stacker Electronic Assy

Fuse, Slow Blow 3.15 amp ..................................... 4 Relay, Mechanical, 3PDT ....................................... 1 Relay, Mechanical, SPDT ...................................... 1 Relay, Solid State, AC ............................................ 3 Module, AC Power Entry ........................................ 1 Relay, Solid State, DC ............................................ 1 Fuse, Slow Blow, Glass, 4 Amp ............................. 2 Drawer, Fuse ......................................................... 1 Little Star Controller PWB ...................................... 1 Filter, Line .............................................................. 1 24 VDC Power Supply PWB .................................. 1

Page 5 - 7

PL 3.2 B Dual Stacker Electronic Assy

PL 3.2 C 3rd Party Stacker Electronic Assy

WIRE DUCT .75 X .75

WIRE DUCT .75 X .75

OPERATOR SIDE

WIRE DUCT .75 X .75

WIRE DUCT .75 X .75

WIRE DUCT .75 X .75

SSR1

SSR1

SSR2

CONTROL

SRR

WIRE DUCT .75 X .75

G4PB4

FIELD

MCR

SSR3

WIRE DUCT .75 X .75

OPTO 22

OPTO 22

G4PB4

FIELD

CONTROL

GROUND GROUND

NOTE:

1. E-PANEL BENT 90 DEGREES IN MIDDLE ALONG 17" DIM. SHOWN FLAT FOR CLARITY

REF

REF

VIEW

PL 3.2 C 3rd Party Stacker Electronic Assy

Page 5 - 8

PL 3.2 C 3rd Party Stacker Electronic Assy

Fuse, Slow Blow 3.15 amp ..................................... 4 Relay, Mechanical, 3PDT ....................................... 1 Relay, Mechanical, SPDT ...................................... 1 Relay, Solid State, AC ............................................ 3 Module, AC Power Entry ........................................ 1 Relay, Solid State, DC ............................................ 1 Fuse, Slow Blow, Glass, 4 Amp ............................. 2 Drawer, Fuse ......................................................... 1 Little Star Controller PWB ...................................... 1 Filter, Line .............................................................. 1 24 VDC Power Supply PWB .................................. 1 37 Pin WAGO I/O PWB ......................................... 1 Relay, Opto, DC ..................................................... 6 Opto 22 PWB ......................................................... 2 Fuse, Slow Blow, Glass, 3 Amp ............................. 6

Page 5 - 9

PL 3.2 C 3rd Party Stacker Electronic Assy Assy..

PL 5.1 A Offset Stacker Assy

ARQ

BEQ

ARD

BS AND AHP

ANC AHT ANM

BS AND AHP

DUAL STACKER

3RD PARTY STACKER

CB ANE AHQ

BEV

AND AHP

135 SPEED

6180 SPEED

115 VAC 60 HZ

230 VAC 50 HZ

135 SPEED

6180 SPEED

AND AHP

ANE AHQ AJD AKG

PL 5.1 A Of

fset Stacker Assy

Offset

Page 5 - 10

PL 5.1 A Offset Stacker Assy

Assy., Belt Take up ..................................................... 1 Pulley, 16 Tooth, Bypass Output (3rd Party Stacker) .. 1 Pulley, 22 Tooth, Bypass 6180 Speed ........................ 1 Tapper, Finger ............................................................ 5 Shaft, Bypass Drive .................................................... 1 Side Plate, Main Drive Support .................................. 2 Standoff, Threaded .................................................... 2 Belt, Timing, Bypass Output ....................................... 1 Belt, Timing, Bypass Drive ......................................... 1 Pulley, 28 Tooth, Bypass Output ................................. 1 Tapper ........................................................................ 5 Bracket, Tapper Solenoid ........................................... 1 Shaft, Tapper Assy. .................................................... 1 Gear, Spur, Molded 30 Tooth ...................................... 1 Bearing, Flanged, 3/8 ................................................. 2 Gear, Spur, Molded .................................................... 1 Solenoid, Rotary, Tapper Assy. ................................... 1 Bearing w/Collar 1/2 ................................................... 2 Pulley, 21 Tooth, Bypass 135 Speed .......................... 1 Motor, Bypass 115 VAC 60 HZ ................................... 1 Mount, Bypass Motor ................................................. 1 Pulley, 24 Tooth, 135/6180 Speed .............................. 1 Pulley, 15 Tooth, Bypass Output (Dual Stacker) ......... 1 Motor, Bypass 230 VAC 50 HZ ................................... 1 Bearing, Cam Follower ............................................... 1

RH SE BEQ BEV AHP AHQ AHT AJD AKG ANC AND ANE ANM ARD ARQ BJ BS CB CM CQ

SHSS 6-32 x 1/8 ........................................................ 1 SHSS 10-32 x 3/16 .................................................... 5 Standoff (3rd Party Stacker Only) ............................... 1 Standoff, Threaded .................................................... 2 Washer, Flat #10 ....................................................... 11 Washer, Flat 1/4 ......................................................... 3 Washer, Flat #8 .......................................................... 2 Washer, Flat, Extra Thick ........................................... 1 Washer, Flat, Non-Metallic ......................................... 1 Washer, Lock #8 ........................................................ 2 Washer, Lock #10 ..................................................... 11 Washer, Lock 1/4 ....................................................... 3 Nut, Hex 8-32 ............................................................. 2 E-Ring .375 ................................................................ 1 Roll Pin, 3/16 x 5/8 ..................................................... 1 SHCS 10-32 x 1/2 ...................................................... 8 SHCS 10-32 x 1 1/2 ................................................... 3 SHCS 1/4-20 x 1/2 ..................................................... 2 SHCS 1/4-20 x 2 ........................................................ 2 SHCS 1/4-20 x 2 3/4 .................................................. 1

Page 5 - 11

PL 5.1 A Of fset Stacker Assy Offset

PL 5.1 B Offset Stacker Assy

AVU

BES

AHP AND

AKG

OPERATOR SIDE

AND AHP

BEP

AHT ANC

BER

BET

PL 5.1 B Of fset Stacker Assy Offset

Page 5 - 12

PL 5.1 B Offset Stacker Assy

BEP BER BES BET AHP AHT AKG ANC AND AVU AL BS BT BU

Pulley, 16 Tooth, O-ring Drive Assy. ........................ 1 Belt, Timing, O-ring Motor ....................................... 1 Belt, Timing, Tray Motor .......................................... 1 Pulley, Timing, 20 Tooth, Stacker Assy. ................... 2 Pulley, 28 Tooth, Tray Motor .................................... 1 Nut, Acme, Stacker Assy. ....................................... 1 Screw, Acme, Stacker Assy. ................................... 1 Bracket, Almost Full & Full Switch .......................... 2 Bearing, Flanged, 1/2 .............................................. 1 Bearing, Flanged, 3/8 .............................................. 1 Switch, Almost Full & Full ........................................ 2 Motor, Stacker Tray 115 VAC 60 HZ ....................... 1 Motor, Stacker Tray 230 VAC 50 HZ ....................... 1 Motor, Stacker O-ring 115 VAC 60 HZ .................... 1 Motor, Stacker O-ring 230 VAC 50 HZ .................... 1 Bearing, Cam Follower ........................................... 2 Standoff 1/2 ............................................................ 1 Standoff 1 1/4 ......................................................... 3 Standoff 1 1/2 ......................................................... 3 Standoff 3/8 ............................................................ 1 Washer, Flat #10 ..................................................... 2 Washer, Flat #8 ....................................................... 4 Washer, Flat, Non-Metallic ...................................... 1 Washer, Lock #8 ..................................................... 4 Washer, Lock #10 ................................................... 2 Bushing, Flanged, Nylon 3/8 ................................... 1 SHCS 8-32 x 1/4 ..................................................... 4 SHCS 10-32 x 1 1/2 ................................................ 1 SHCS 10-32 x 1 3/4 ................................................ 4 SHCS 10-32 x 2 ...................................................... 3

Page 5 - 13

PL 5.1 B Of fset Stacker Assy Offset

PL 5.1 C Offset Stacker Assy

SINGLE STACKER DECK

3RD PARTY DECK

DUAL STACKER DECK

FLAT BELT 3RD PARTY

FLAT BELT DUAL STACKER

AHT ANC

AVU

PL 5.1 C Of

fset Stacker Assy

Offset

Page 5 - 14

DUAL STACKER

3RD PARTY STACKER

PL 5.1 C Offset Stacker Assy

TK AHT ANC AVU AL CB CD

Pulley, 16 Tooth, Bypass Output (3rd Party Stacker) . 1 Deck, Bypass, 3rd Party Stacker ............................... 1 Guide, Paper Infeed .................................................. 3 Bracket, Stacker Entrance Sensor ............................ 1 Finger, Bypass Diverter ............................................. 5 Shaft, Bypass Diverter ............................................... 1 Shaft, Bypass Drive ................................................... 1 Shaft, Bypass Idler .................................................... 1 Pulley, Drive, Flat Belt ............................................... 1 Deck, Short, Single Stacker ...................................... 1 Deck, Bypass, Dual Stacker ...................................... 1 Belt, Flat, 3rd Party Stacker....................................... 1 Belt, Flat, Dual Stacker .............................................. 1 Assy., Idler Pulley, Flat Belt ....................................... 1 Bearing w/Collar 1/2 .................................................. 2 Sensor, Stacker Entrance ......................................... 1 Pulley, 15 Tooth, Bypass Output (Dual Stacker) ........ 1 Tubbing, Polyurethane .............................................. 1 Standoff, Threaded 3/8 .............................................. 5 Finger, Hold Down Offset Stacker Assy. .................... 2 Bushing, Hold Down Finger ....................................... 2 SHSS, Hold Down Finger Bushing ............................ 2 SHSS 1/4-20 x 1 1/2 ................................................. 1 Washer, Flat #8 ......................................................... 2 Washer, Lock #8 ....................................................... 2 Bushing, Flanged, Nylon 3/8 ..................................... 2 SHCS 8-32 x 1/4 ....................................................... 2 SHCS 1/4-20 x 1/2 .................................................... 2 SHCS 1/4-20 x 5/8 .................................................... 2

Page 5 - 15

PL 5.1 C Of fset Stacker Assy Offset

PL 5.1 D Offset Stacker Assy

OPERATORS SIDE

AVU

ANM

ANC

ANC AHT

AKJ

ANM

ANC

ARD

AUD

ART

ANB

AAY

REFER TO PL 5.1 C

PL 5.1 D Of fset Stacker Assy Offset

Page 5 - 16

PL 5.1 D Offset Stacker Assy

AAY AHT AKJ ANB ANC ANM ARD ART AUD AVU AQ FC

Linkage, Bypass Diverter Solenoid ........................ 1 Collar, Bypass Diverter Solenoid ............................ 1 Plate, Bypass Diverter Solenoid ............................. 1 Solenoid, Tubular, Bypass Diverter ........................ 1 Bracket, Bypass Diverter Solenoid ......................... 1 Anchor, Spring ....................................................... 2 SHLDR Screw, 3/16 x 1/8 ...................................... 1 Washer, Flat #8 ...................................................... 2 Washer, Flat, Non-Metallic ..................................... 1 Washer, Lock #6 .................................................... 2 Washer, Lock #8 .................................................... 4 Nut, Hex 8-32 ......................................................... 2 E-Ring .375 ............................................................ 1 Roll Pin, 1/8 x 1/2 ................................................... 1 Spring, Extension ................................................... 1 Bushing, Flanged, Nylon 3/8 .................................. 1 SHCS 8-32 x 1/2 .................................................... 2 BHCS 6-32 x 1/4 .................................................... 2

Page 5 - 17

PL 5.1 D Of fset Stacker Assy Offset

PL 5.1 E Offset Stacker Assy

AUV

AKU

AVP

AUV

BHB

AVD

AKU AAY

AAQ

ARR

AAQ

AVD

ASR

BHB

AJN

ARG

ASS

APU

PL 5.1 E Of fset Stacker Assy Offset

Page 5 - 18

PL 5.1 E Offset Stacker Assy

Pulley, 16 Tooth, O-ring Drive Assy. ....................... 1 Pivot, O-ring Drive Assy. ........................................ 1 Assy., Offset Roller ................................................ 2 Bracket, Pivot O-ring Drive Assy. ........................... 1 Bracket, Angle, O-ring Drive Assy. ......................... 2 Shaft, Pivot, O-ring Drive Assy. .............................. 1 Pulley, V, O-ring Drive Assy. ................................... 1 O-ring, O-ring Roller Assy. ..................................... 2 O-ring, O-ring Drive Assy. ...................................... 1 Back Stop, Stacker Assy. ....................................... 1 Frame, O-ring Drive Assy. ...................................... 1 Bracket, Upper Switch ........................................... 1 Plate, Adjustable, Upper Switch ............................. 1 Rod, Tie, O-ring Drive Assy. ................................... 1 Shaft, Transfer, O-ring Drive Assy. ......................... 1 Pivot, O-ring Drive Assy. ........................................ 1 Arm, O-ring Drive Assy. ......................................... 1 Linkage, Offset Steering Rod ................................. 2 Solenoid, Tubular, Offset ........................................ 2 Switch, Upper ........................................................ 1 Pulley, V, O-ring Drive Assy. ................................... 3

RH AAQ AAY AJN AKU APU ARG ARR BHB ASR ASS AUV AVD AVP BS FS MU

SHSS 6-32 x 1/8 .................................................... 1 SHLDR Screw, 1/4 x 3/8 ........................................ 2 SHLDR Screw, 3/16 x 1/8 ...................................... 2 Washer, Flat, Non-Metallic ..................................... 2 Washer, Flat, Non-Metallic ..................................... 6 Nut, Hex 10-32 ....................................................... 1 E-Ring .5 ................................................................ 2 Roll Pin, 3/32 x 1/4 ................................................. 2 Collar, Clamp, O-ring Drive Assy. ........................... 2 Spring, Comp. ........................................................ 1 Spring, Extention, Upper Switch Assy. ................... 1 Bushing, Flanged, Nylon 3/16 ................................ 2 Bushing, Flanged, Nylon 1/2 .................................. 2 Bushing, Flanged, Nylon ........................................ 1 SHCS 10-32 x 1 1/2 ............................................... 1 BHCS 8-32 x 1/4 .................................................... 4 FHCS 10-32 x 1/4 .................................................. 2

Page 5 - 19

PL 5.1 E Of fset Stacker Assy Offset

Common Hardware List

RH SE TK AAQ AAY BEN BEP BEQ BEV BES BET AHP AHQ AHT AJD AJN AKG AKJ AKU ANB ANC AND ANE ANH ANM APB APU ARD ARG ARQ

SHSS 6-32 x 1/8 .......................................................... 2 SHSS 10-32 x 3/16 ...................................................... 5 SHSS 1/4-20 x 1 1/2 .................................................... 1 SHLDR Screw, 1/4 x 3/8 .............................................. 2 SHLDR Screw, 3/16 x 1/8 ............................................ 3 Standoff 1/4 ................................................................. 4 Standoff 1/2 ................................................................. 1 Standoff (3rd Party Stacker Only) ................................ 1 Standoff, Threaded ...................................................... 5 Standoff 1 1/2 .............................................................. 3 Standoff 3/8 ................................................................. 1 Washer, Flat #10........................................................ 13 Washer, Flat 1/4 .......................................................... 2 Washer, Flat #8 ......................................................... 10 Washer, Flat, Extra Thick ............................................. 1 Washer, Flat, Non-Metallic ........................................... 2 Washer, Flat, Non-Metallic ........................................... 2 Washer, Flat, Non-Metallic ........................................... 2 Washer, Flat, Non-Metallic ........................................... 6 Washer, Lock #6 .......................................................... 4 Washer, Lock #8 ........................................................ 12 Washer, Lock #10 ...................................................... 13 Washer, Lock 1/4 ......................................................... 3 Washer, Lock #2 .......................................................... 8 Nut, Hex 8-32 .............................................................. 4 Nut, Hex 2-56 .............................................................. 8 Nut, Hex 10-32............................................................. 2 E-Ring .375 .................................................................. 2 E-Ring .5 ...................................................................... 2 Roll Pin, 3/16 x 5/8 ....................................................... 1

ARR ART BHB ASR ASS AUD AUV AVD AVP AVU AL AQ BJ BS BT BU CB CD CM CQ ER FC FS MU

Roll Pin, 3/32 x 1/4 ....................................................... 2 Roll Pin, 1/8 x 1/2 ......................................................... 2 Collar, Clamp, O-ring Drive Assy. ................................. 2 Spring, Comp. .............................................................. 1 Spring, Extention, Upper Switch Assy. ......................... 1 Spring, Extension ......................................................... 2 Bushing, Flanged, Nylon 3/16 ...................................... 2 Bushing, Flanged, Nylon 1/2 ........................................ 2 Bushing, Flanged, Nylon .............................................. 1 Bushing, Flanged, Nylon 3/8 ........................................ 4 SHCS 8-32 x 1/4 .......................................................... 6 SHCS 8-32 x 1/2 .......................................................... 2 SHCS 10-32 x 1/2 ........................................................ 8 SHCS 10-32 x 1 1/2 ..................................................... 5 SHCS 10-32 x 1 3/4 ..................................................... 4 SHCS 10-32 x 2 ........................................................... 3 SHCS 1/4-20 x 1/2 ....................................................... 4 SHCS 1/4-20 x 5/8 ....................................................... 2 SHCS 1/4-20 x 2 .......................................................... 2 SHCS 1/4-20 x 2 3/4 .................................................... 1 BHCS 2-56 x 1/2 .......................................................... 4 BHCS 6-32 x 1/4 .......................................................... 2 BHCS 8-32 x 1/4 .......................................................... 4 FHCS 10-32 x 1/4 ........................................................ 2

Page 5 - 20

Part Number Index

Assy., Belt Take up .................................................................................................. 5.1 A Pulley, 16 Tooth, Bypass Output (3rd Party Stacker) ..................................... 5.1 A, 5.1 C Pulley, 16 Tooth, O-ring Drive Assy. ............................................................... 5.1 B, 5.1 E Pulley, 22 Tooth, Bypass 6180 Speed ...................................................................... 5.1 A Plate, Control Panel Assy. ....................................................................................... 2.2 A Tapper, Finger .......................................................................................................... 5.1 A Pivot, O-ring Drive Assy. .......................................................................................... 5.1 E Deck, Bypass, 3rd Party Stacker ............................................................................. 5.1 C Guide, Paper Infeed ................................................................................................ 5.1 C Bracket, Stacker Entrance Sensor ........................................................................... 5.1 C Finger, Bypass Diverter ........................................................................................... 5.1 C Shaft, Bypass Diverter ............................................................................................. 5.1 C Assy., Offset Roller .................................................................................................. 5.1 E Linkage, Bypass Diverter Solenoid .......................................................................... 5.1 D Collar, Bypass Diverter Solenoid .............................................................................. 5.1 D Plate, Bypass Diverter Solenoid ............................................................................... 5.1 D Shaft, Bypass Drive ................................................................................................. 5.1 C Shaft, Bypass Idler ................................................................................................... 5.1 C Pulley, Drive, Flat Belt .............................................................................................. 5.1 C Deck, Short, Single Stacker ..................................................................................... 5.1 C Deck, Bypass, Dual Stacker .................................................................................... 5.1 C Belt, Flat, 3rd Party Stacker ..................................................................................... 5.1 C Belt, Flat, Dual Stacker ............................................................................................ 5.1 C Shaft, Bypass Drive ................................................................................................. 5.1 A Side Plate, Main Drive Support ................................................................................ 5.1 A Standoff, Threaded .................................................................................................. 5.1 A Fuse, Slow Blow 3.15 amp ................................................................. 3.2 A, 3.2 B, 3.2 C Belt, Timing, O-ring Motor ........................................................................................ 5.1 B Belt, Timing, Bypass Output .................................................................................... 5.1 A Belt, Timing, Tray Motor ........................................................................................... 5.1 B Belt, Timing, Bypass Drive ....................................................................................... 5.1 A Pulley, Timing, 20 Tooth, Stacker Assy. ................................................................... 5.1 B Bracket, Pivot O-ring Drive Assy. ............................................................................. 5.1 E Bracket, Angle, O-ring Drive Assy. ........................................................................... 5.1 E Pulley, 28 Tooth, Bypass Output .............................................................................. 5.1 A Pulley, 28 Tooth, Tray Motor .................................................................................... 5.1 B Tapper ..................................................................................................................... 5.1 A

Page 5 - 21

Part Number Index

Shaft, Pivot, O-ring Drive Assy. ................................................................................ 5.1 E Pulley, V, O-ring Drive Assy. ..................................................................................... 5.1 E Bracket, Tapper Solenoid ......................................................................................... 5.1 A O-ring, O-ring Roller Assy. ....................................................................................... 5.1 E O-ring, O-ring Drive Assy. ........................................................................................ 5.1 E Back Stop, Stacker Assy. ......................................................................................... 5.1 E Shaft, Tapper Assy. .................................................................................................. 5.1 A Nut, Acme, Stacker Assy. ........................................................................................ 5.1 B Screw, Acme, Stacker Assy. .................................................................................... 5.1 B Frame, O-ring Drive Assy. ....................................................................................... 5.1 E Bracket, Upper Switch ............................................................................................. 5.1 E Bracket, Almost Full & Full Switch ........................................................................... 5.1 B Plate, Adjustable, Upper Switch ............................................................................... 5.1 E Gear, Spur, Molded 30 Tooth ................................................................................... 5.1 A Rod, Tie, O-ring Drive Assy. .................................................................................... 5.1 E Shaft, Transfer, O-ring Drive Assy. .......................................................................... 5.1 E Pivot, O-ring Drive Assy. .......................................................................................... 5.1 E Arm, O-ring Drive Assy. ........................................................................................... 5.1 E Linkage, Offset Steering Rod ................................................................................... 5.1 E Assy., Idler Pulley, Flat Belt ...................................................................................... 5.1 C Bearing, Flanged, 1/2 .............................................................................................. 5.1 B Bearing, Flanged, 3/8 .................................................................................... 5.1 A, 5.1 B Gear, Spur, Molded .................................................................................................. 5.1 A Solenoid, Tubular, Bypass Diverter .......................................................................... 5.1 D Solenoid, Tubular, Offset ......................................................................................... 5.1 E Switch, Upper .......................................................................................................... 5.1 E Switch, Almost Full & Full ........................................................................................ 5.1 B Solenoid, Rotary, Tapper Assy. ................................................................................ 5.1 A Pulley, V, O-ring Drive Assy. ..................................................................................... 5.1 E Bracket, Bypass Diverter Solenoid .......................................................................... 5.1 D Bearing w/Collar 1/2 ...................................................................................... 5.1 A, 5.1 C Sensor, Stacker Entrance ........................................................................................ 5.1 C Relay, Opto, DC ....................................................................................................... 3.2 C Fuse, Slow Blow, Glass, 3 Amp ............................................................................... 3.2 C Switch, Rocker, Black .............................................................................................. 2.2 A Button, Estop, Mushroom, Red ................................................................................ 2.2 A

Page 5 - 22

Part Number Index

Contact Block .......................................................................................................... 2.2 A Capacitor, 15mfd 370 VAC 60 HZ ............................................................................ 2.2 A Button, Push, Square, Grey (3rd Party Stacker) ...................................................... 2.2 A Button, Push, Square, Black .................................................................................... 2.2 A Assy., LCD Display .................................................................................................. 2.2 A Pulley, 21 Tooth, Bypass 135 Speed ........................................................................ 5.1 A Motor, Bypass 115 VAC 60 HZ ................................................................................. 5.1 A Mount, Bypass Motor ............................................................................................... 5.1 A Pulley, 24 Tooth, 135/6180 Speed ........................................................................... 5.1 A Pulley, 15 Tooth, Bypass Output (Dual Stacker) ............................................ 5.1 A, 5.1 C Tubbing, Polyurethane ............................................................................................. 5.1 C Anchor, Spring ......................................................................................................... 5.1 D Motor, Bypass 230 VAC 50 HZ ................................................................................ 5.1 A Motor, Stacker Tray 115 VAC 60 HZ ........................................................................ 5.1 B Motor, Stacker Tray 230 VAC 50 HZ ........................................................................ 5.1 B Motor, Stacker O-ring 115 VAC 60 HZ ..................................................................... 5.1 B Motor, Stacker O-ring 230 VAC 50 HZ ..................................................................... 5.1 B Button, Push, Square, Green (Dual Stacker) ........................................................... 2.2 A Standoff, Threaded 3/8 ............................................................................................ 5.1 C Bearing, Cam Follower .................................................................................. 5.1 A, 5.1 B Relay, Solid State, AC ......................................................................... 3.2 A, 3.2 B, 3.2 C Relay, Solid State, DC ........................................................................ 3.2 A, 3.2 B, 3.2 C Relay, Mechanical, 3PDT .................................................................... 3.2 A, 3.2 B, 3.2 C Relay, Mechanical, SPDT ................................................................... 3.2 A, 3.2 B, 3.2 C Module, AC Power Entry ..................................................................... 3.2 A, 3.2 B, 3.2 C Fuse, Slow Blow, Glass, 4 Amp .......................................................... 3.2 A, 3.2 B, 3.2 C Drawer, Fuse ...................................................................................... 3.2 A, 3.2 B, 3.2 C Little Star Controller PWB .............................................................................. 3.2 B, 3.2 C Filter, Line ...................................................................................................... 3.2 B, 3.2 C 24 VDC Power Supply PWB .......................................................................... 3.2 B, 3.2 C 37 Pin WAGO I/O PWB ........................................................................................... 3.2 C Contact Block .......................................................................................................... 2.2 A Opto 22 PWB .......................................................................................................... 3.2 C

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Addenda (Kits, Upgrades, Retrofits, Etc...)

Kit, Offset Stacker Speed up (6180) .............................................................................. 1 Kit, Punch Speed up for Pile Stacker (6180 / Includes Software P48) ........................... 1 Kit, Punch Speed up for Offset Stacker (6180 / Includes Software P488) ...................... 1

Assy., Inline Oring Roller ................................................................................................ 1 Finger, Hold Down, Offset Stacker Assy. ....................................................................... 2 Bushing, for Hold Down Finger ...................................................................................... 2 SHSS for Hold Down Finger .......................................................................................... 2

0220262400 xxxxxxxxxxx xxxxxxxxxxx xxxxxxxxxxx

Eprom P488F (6180 Punch w / Single Offset Stacker Software) ................................... 2 Eprom P494F (6180 Punch w / Dual or 3rd Party Offset Stacker Software) .................. 2 Eprom S434F (3rd Party Offset Stacker Software) ........................................................ 2 Eprom S449F (Dual Offset Stacker Software) ............................................................... 2

Addenda (Kits, Upgrades, Retrofits, Etc...)

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