ITEM

PART NO. 1952011 7703210 7703025 6190011 7703245 7703271 7703160 1902840 1902503 1927407 7703275 1926804 7703243 1935220 7703242 1911103 7703276 7703272

DESCRIPTION

Bushing Base Assembly (Prior to S/N# MG) Base Assembly (After S/N# MH) Pneumatic Foot Pedal Bracket, Safety Switch Safety Switch Safety Switch Guard Screw, 4-40 x 3/4”Safety Switch Screw, 10-32 x 3/4”Safety Bracket Nut, 10-32, Safety Bracket Spacer, Safety Bracket Nut, 4-40, Safety Switch Plunger Spring, Plunger Detent Housing, Plunger Detent Screw, 10-32 x 1/2” Screw, Plunger Detent Plunger Detent Assembly Complete (Includes Items 9-10-11-13) Bearing Cap Vertical Bracket, Right Vertical Bracket, Left Screw, 1/4-20 x 5/8” Bracket to Base Washer, Bracket to Base Screw Tie Bracket Screw, Stripper Nut, 10-32 for Stripper Screw Pressure Bar Stripper Bar Chip Drawer Bottom Cover Plate Power Switch Label Screw, 8-32 x 3/8” Shield Drawer Guide, LH Spring Shoulder Bolt Bracket, Control Switch Control Switch Assembly Fuse Holder Fuse 1Amp (Not Shown) 115V Machine Fuse 1 Amp (Not Shown) 230V Machine

QTY

ITEM

PART NO

1926801 1100228 1100180 1901511 7703238 7703640

DESCRIPTION

Nut, 6-32 Control Switch Bracket Rubber Foot Washer Screw, 6-32 x 1/2" Bracket, Underarm Switch Switch, Underarm Underarm Switch Assembly (Includes item# 37, 38, 39, 40) Screw, 4-40 x 3/4" Nut, 4-40 Screw, 6-32 x 3/8” Solenoid, 230VAC Solenoid Assembly Complete 230VAC (Includes P/N 1128136 1118831,1118830,1930518) Solenoid, 115VAC Solenoid Assembly Complete 115VAC (Includes P/N 1118832, 1118831,1118830,1930518) Solenoid Valve Bracket Kit 115VAC For S/N# KG-LG (See NSB 223R) Solenoid Valve Bracket Kit 230VAC For S/N# KG-LG (See NSB 223R) Solenoid Bracket Sub-Assembly 115VAC For S/N# LH & LI and After (See NSB 223Q) Solenoid Bracket Sub-Assembly 230VAC For S/N# LH & LI and After (See NSB 223Q) Solenoid Link (For S/N# KG–LG) Solenoid Shaft (For S/N# KG–LG) Connecting Rod With Head (For SN# LH & LI and After) Retaining Ring (For S/N# KG-LG) 7/16 Hair Pin Clip (For S/N# LH & LI and After) Screw, 6-32 x 3/8” Switch, Pneumatic For Foot Pedal Plug Bracket Relay 115VAC, Large (See NSB 223AE) Relay 115VAC, Small (See NSB 223AE) Relay 230VAC, Large (See NSB 223AE) Relay 230VAC, Small (See NSB 223AE) Screw, 6-32 x 1/2" Screw, 6-32 x 1/2"

NOTE: N.S.B.’S are at the back of Parts List

QTY

ITEM

PART NO. 1926801 1902805 7703277 1911103 6009000 1118839 1100190 7703256 1903204 1107242 1900056 7704863 6200001 6200002 6200015 6200016 6200060 7703088 7703202 7703289 1100030 6195001 1926801

DESCRIPTION

Nut, 6-32 Screw, 10-32 x 3/8” Lock, Pin Retainer Screw Label, Warning Shock Motor, 115VAC Motor, 230VAC Wire Guard (Not Shown) Screw, 5/6-18 x 1/2" Pulley Set Screw, 5/8-18 x 1/4" (Not Shown) O-Ring Belt Power Cord 115VAC Power Cord, Europe Power Cord, Switzerland Power Cord, Australia Power Cord, United Kingdom Power Cord, Connector Lock (Not Shown) Housing Assembly Electrical guard Expansion Plug Socket, 115VAC & 230VAC Power Cord Nut, 6-32

QTY

ITEM DESCRIPTION

Die Set ADJUST. PB C4:1 GBC .2475 Shoulder Bolt Spring 7703307 (Qty-2) 7703307 (Qty-2) Shoulder Bolt 7703349 (Qty-2) 7703349 (Qty-2) Punch Pin kit 1722827 (Qty-5) 1722828 (Qty-5) Handle 7703309 (Qty-1) 7703309 (Qty-1) Support Bracket 7707005 (Qty-1) 7707005 (Qty-1) Shoulder Plug 7703323 (Qty-2) 7703323 (Qty-2) Pin Guide 7703326 (Qty-1) 7703019 (Qty-1) I.D. Label 7703294 (Qty-1) 7703344 (Qty-1) Label 6008016 (Qty-1) 6008016 (Qty-1) Star Washer 1911107 (Qty-2) 1911107 (Qty-2) Screw 1902654 (Qty-1) 1902654 (Qty-1) Magnet 7703425 (Qty-1) 7703425 (Qty-1) Die Holder Bracket 7703098 (Qty-1) 7703098 (Qty-1)

ITEM DESCRIPTION

Die Set VeloBind W3:1 Round Shoulder Bolt Spring 7703307 (Qty-2) 7703307 (Qty-2) Shoulder Bolt 7703349 (Qty-2) 7703349 (Qty-2) Punch Pin kit 1722831 (Qty-5) 1722832 (Qty-5) Handle 7703309 (Qty-1) 7703309 (Qty-1) Support Bracket 7707005 (Qty-1) 7707005 (Qty-1) Shoulder Plug 7703323 (Qty-2) 7703323 (Qty-2) Pin Guide 7703486 (Qty-1) 7703438 (Qty-1) I.D. Label 7703497 (Qty-1) 7703433 (Qty-1) Label 6008016 (Qty-1) 6008016 (Qty-1) Star Washer 1911107 (Qty-2) 1911107 (Qty-2) Screw 1902654 (Qty-1) 1902654 (Qty-1) Magnet 7703425 (Qty-1) 7703425 (Qty-1) Die Holder Bracket 7703098 (Qty-1) 7703098 (Qty-1)

C4:1 Ind Std .250 W2:1 Round. 7703307 (Qty-2) 7703307 (Qty-2) 7703349 (Qty-2) 7703349 (Qty-2) 1722828 (Qty-5) 1722829 (Qty-5) 7703309 (Qty-1) 7703309 (Qty-1) 7707005 (Qty-1) 7707005 (Qty-1) 7703323 (Qty-2) 7703323 (Qty-2) 7703020 (Qty-1) 7703448 (Qty-1) 7703360 (Qty-1) 7703449 (Qty-1) 6008016 (Qty-1) 6008016 (Qty-1) 1911107 (Qty-2) 1911107 (Qty-2) 1902654 (Qty-1) 1902654 (Qty-1) 7703425 (Qty-1) 7703345 (Qty-1) 7703098 (Qty-1) 7703098 (Qty-1)

W2:1 Square SureBind 7703307 (Qty-2) 7703307 (Qty-2) 7703349 (Qty-2) 7703349 (Qty-2) 1722832 (Qty-5) 1722831 (Qty-5) 7703309 (Qty-1) 7703309 (Qty-1) 7707005 (Qty-1) 7707005 (Qty-1) 7703323 (Qty-2) 7703323 (Qty-2) 7703463 (Qty-1) 7703406 (Qty-1) 7703470 (Qty-1) 7703409 (Qty-1) 6008015 (Qty-1) 6008016 (Qty-1) 1911107 (Qty-2) 1911107 (Qty-2) 1902654 (Qty-1) 1902654 (Qty-1) 7703345 (Qty-1) 7703425 (Qty-1) 7703098 (Qty-1) 7703098 (Qty-1)

W3:1 Square 7703307 (Qty-2) 7703349 (Qty-2) 1722833 (Qty-5) 7703309 (Qty-1) 7707005 (Qty-1) 7703323 (Qty-2) 7703392 (Qty-1) 7703379 (Qty-1) 6008015 (Qty-1) 1911107 (Qty-2) 1902654 (Qty-1) 7703425 (Qty-1) 7703098 (Qty-1)

C5:1 GBC 7703307 (Qty-2) 7703349 (Qty-2) 1722834 (Qty-5) 7703309 (Qty-1) 7707005 (Qty-1) 7703323 (Qty-2) 7703372 (Qty-1) 7703376 (Qty-1) 6008016 (Qty-1) 1911107 (Qty-2) 1902654 (Qty-1) 7703425 (Qty-1) 7703098 (Qty-1)

3-5-7 7703307 (Qty-2) 7703349 (Qty-2) 7707283 (Qty-5) 7703309 (Qty-1) 7707005 (Qty-1) 7703323 (Qty-2) 7703480 (Qty-1) 7703471 (Qty-1) 6008016 (Qty-1) 1911107 (Qty-2) 1902654 (Qty-1) No Magnet 7703098 (Qty-1)

2-4 7703307 (Qty-2) 7703349 (Qty-2) 7703428 (Qty-5) 7703309 (Qty-1) 7707005 (Qty-1) 7703323 (Qty-2) 7703420 (Qty-1) 7703421 (Qty-1) 6008016 (Qty-1) 1911107 (Qty-2) 1902654 (Qty-1) No Magnet 7703098 (Qty-1)

C4:1 GBC O/S Oval 7703307 (Qty-2) 7703349 (Qty-2) 1722835 (Qty-5) 7703309 (Qty-1) 7707005 (Qty-1) 7703323 (Qty-2) 7703064 (Qty-1) 7703085 (Qty-1) 6008016 (Qty-1) 1911107 (Qty-2) 1902654 (Qty-1) 7703425 (Qty-1) 7703098 (Qty-1)

ITEM

PART NO. 7703249 7703252 7703231 7703270 1926601 1925808 7703253 7703254 1930507 1925116 1926615 1930502 1100079 1100984 1100209 1100210 1930503 1100081 1100082 1100080 1900532

DESCRIPTION

Pressure Arm Wrist Pin Connecting Rod Cam Follower Jam Nut, 1/4-20 Washer Bolt, Pressure Arm Spacer, Pressure Arm Bolt Retaining Ring Washer Jam Nut, 3/8-16 Retaining Ring Bearing Worm Gear Bearing Clamp Bearing Retaining Ring Oil Seal Gasket, Bearing Retainer Bearing Retainer Screw, 6-32 x 1/4" NOT USED Washer Screw, 10-32 x 5/8” Clutch Spring Oil Seal Bearing w/o Snap Ring Gasket, Bearing Retainer Retaining Ring Bearing Cap Washer Screw, 10-32 x 7/8” Clutch Jaw Crankshaft Key, Clutch Jaw Screw, 4-40 x 3/8” Screw Slide, Right Slide, Left Gasket, Bottom Cover (Obsolete) Bottom Cover Plate NOT USED 8-9

QTY

ITEM

PART NO. 7701615

DESCRIPTION

Table Switch & Bracket Assembly (Includes Items 1-10) Bracket, Table Switch Table Switch Table Switch, Cable Assembly Strain Relief Plastic Spacer Plastic Rivet Switch Insulator Screw 6-32 x 1/4" Screw 4-40 x 3/4" Nut 4-40 W/Lock Washer

QTY

TO:

SEE DISTRIBUTION

N.S.B. NO: 223Q

FROM:

NATIONAL SERVICE DEPARTMENT

Page: 1 of 1

SUBJECT:

MAGNAPUNCH, AND 111PM-3 SOLENOID, BRACKET SUB-ASSEMBLY.

DATE: 08/01/00

When replacing a defective Solenoid, GBC Manufacturing recommends that you replace it with the Solenoid, Bracket Sub-Assembly. Part number 7703089 is for the 115volt Magnapunch, and 115volt 111pm-3 machines. Part number 7703094 are for the 230volt Magnapunch machines only. The Solenoid Mounting Bracket was implemented by manufacturing approximately late August 1999 to early September 1999 (serial numbers LH, and LI00000). This is to provide a direct alignment between the solenoid plunger, and the clutch pin. Part numbers listed below are the bills of material that are in the Solenoid, Bracket Sub-Assembly. Please update your Service Manual with this information.

PART No. 1118832 1128136 7703061 7703179 1929802 1902606

ECO’S – 9948, 9893, E10109, E10111, E10127

DESCRIPTION

Solenoid 115volt Solenoid 230volt Bracket, Solenoid Connecting Rod W/Head 7/16 Hair Pin Clip SCR 6-32 3/8 Flat Hd.

QTY.

TO:

SEE DISTRIBUTION

N.S.B. NO: 223R

FROM:

NATIONAL SERVICE DEPARTMENT

Page: 1 of 3

SUBJECT:

MAGNAPUNCH SOLENOID VALVE

BRACKET KIT ASSEMBLY

Manufacturing has released a Solenoid Valve Bracket Kit Assembly. This effects machines produced between July 1998, and July 1999 (serial numbers KG00291 to LG 000000). Part number 7703373 is for the 115volt, and part number 7703097 is for 230volt machines. Attached is the disassembly and installation procedure. Please update your service manual with this information.

ECO-E10138

Solenoid Bracket Installation Instructions

The installation of this Solenoid Bracket with a new Solenoid Assembly and a new Clutch Pin Assembly should take approximately 40 minutes. This affects Magnapunch machines produced between July 1998 and July 1999 (serial numbers KG00291 to LG00000).

DISASSEMBLY

1. DISCONNECT THE MACHINE FROM IT’S POWER SOURCE AND RETAIN THE POWER CORD IN YOUR CONTROL FOR YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS.
2. REMOVE THE UPPER HOUSING.
3. REMOVE THE MOTOR FROM THE MOTOR BRACKET AND SET IT ASIDE.

LEAVE THE DRIVE BELT ON THE FLYWHEEL.

4. MAKE A SMALL REFERENCE MARK ON THE MOTOR BRACKET TO ASSIST IN PLACEMENT DURING INSTALLATION. REMOVE THE MOTOR BRACKET FROM THE MACHINE AND SET IT ASIDE.
5. LEAVING THE WIRES CONNECTED TO THE ELECTRICAL COMPONENTS, REMOVE THE RELAY, POWER RECEPTACLE AND PNEUMATIC SWITCH FROM THE OLD SOLENOID BRACKET.
6. DISCONNECT THE GROUND WIRES FROM THE OLD SOLENOID BRACKET.
7. DISCONNECT THE WIRES TO THE SOLENOID.
8. REMOVE THE THREE SCREWS THAT SECURE THE OLD BRACKET INTO THE MACHINE.
9. REMOVE THE OLD BRACKET AND SOLENOID FROM THE MACHINE AND USE IT TO PROP THE MAGNAPUNCH UP ON A SLIGHT ANGLE. THIS WILL HELP TO PREVENT OIL LEAKS IN THE NEXT STEPS.
10. REMOVE THE CLUTCH PIN WITH A LARGE PAIR OF VICE GRIPS AND PRYING MOTION AGAINST THE BASE CASTING.

Solenoid Bracket Installation Instructions (Continued)

INSTALLATION

1. GENTLY TAP THE NEW CLUTCH PIN ASSEMBLY INTO PLACE.
2. HOLDING THE NEW SOLENOID BRACKET IN POSITION, ATTACH THE RELAY, PNEUMATIC SWITCH, POWER RECEPTACLE, AND THE GROUND WIRES USING THE NEW THREAD CUTTING SCREWS PROVIDED.

TIP: A MAGNAPUNCH DIE SET PIN RETAINER MAGNET CAN HELP HOLD SMALL NUTS IN PLACE.

3. SLIDE THE SOLENOID PLUNGER INTO THE SOLENOID. IMPORTANT:

ENSURE THAT THE FOUR TINY TABS AROUND THE SOLENOID OPENING DO NOT INTERFERE WITH THE PLUNGER. ENSURE THAT THE “U” BRACKET IS POINTING DOWNWARD AND TOWARD THE FRONT OF THE MACHINE. IF NOT, REMOVE THE PLUNGER, FLIP THE “U” BRACKET AROUND AND REPEAT THIS STEP. THIS ORIENTATION WILL PROVIDE THE CLUTCH PIN WITH PROPER PLAY IN RELATION TO THE SOLENOID ACTION.

4. ATTACH THE NEW BRACKET TO THE BASE CASTING USING THE OLD MOUNTING SCREWS. USE LOCTITE ON THESE SCREWS.
5. INSTALL THE MOTOR BRACKET USING THE REFERENCE MARK (YOU MADE EARLIER) TO HELP ALIGNMENT.
6. INSTALL THE MOTOR ONTO THE BRACKET.
7. INSTALL THE MOTOR BELT.
8. CONNECT THE MAGNAPUNCH TO POWER AND TEST PUNCH 10 TO 15 STACKS OF PAPER TO CHECK FOR PROPER OPERATION.
9. PERFORM A GENERAL INSPECTION OF THE MAGNAPUNCH TO ENSURE PROPER OPERATION. REFER TO ANY AND ALL NATIONAL SERVICE BULLETINS FOR THE LATEST INFORMATION OF MAGNAPUNCH REPAIR.

ITEM

PART NO

1903209 7703156 7702437 7702444 7702433 1100244 1100182 1100073 7703210 7703025 1128158 1953002 7703266 7703178

DESCRIPTION

Screw, 10-32 x 1/2" Table Laminate Dome Knob, Edge Guide Locking Collar Edge Guide Worm Gear Stop washer Bearing With Snap Ring Base Assembly (Prior to S/N# MG) Base Assembly (After S/N# MH) Dipstick (Obsolete) 1/4" NPT Pipe Plug Clutch Pin Assembly (For S/N# KG-LG) Clutch Pin Assembly (After S/N# LH, Must Order 1929802 With This Assembly) Hair Pin Clip (Not Shown) Clutch Pin Base Bushing (Not Shown) Key, Flywheel Flywheel Lock Washer, Flywheel Jam Nut 5/8-18 Left Handed Thread Pad, Die Set Stop

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Professional Support Services 500 Bond St. Lincolnshire, IL. 60069

NATIONAL SERVICE BULLETIN

TO:

SEE DISTRIBUTION

N.S.B. NO: 223AE

FROM:

NATIONAL SERVICE DEPARTMENT

Page: 1 of 2

SUBJECT:

MAGNAPUNCH RELAYS

This N.S.B. supersedes and obsoletes N.S.B. 223K dated 3/01/99.

GBC Manufacturing has been installing two different size Relays in the MagnaPunch machines. There is a large Relay part number 1103754 for the 115VAC, and part number 1154238 for the 230VAC machines. If you have to replace the large Relay, you must order the large Relay. You cannot use a small Relay in place of a large Relay on machines with a Serial Number prior to LJ, which is October 1999. Machines with S/N after LJ can accept either of the Relays .

The small Relay is part number 7703281 for the 115VAC, and part number 7703017 for the 230VAC. If you have the small Relay in your MagnaPunch machine, you can either use the large or the small Relay. They are interchangeable because of the way it is mounted to the machine. If you are not sure what Relay you have, or how to make proper wiring connections, refer to the Relay pin configuration and wire connections for the interchangeable Relays below. Please update your Service Manual with this information.