ILLUSTRATED PARTS

Rollers & Sensor Assembly

Front & Rear Table Assembly

Main Roller Lift Assembly

Pull Roller Lift Assembly

Upper & Lower Idler Assembly

Cabinet & Cover Assembly

ELECTRICAL SCHEMATICS

Orca 64 Wire Diagram

DC Power Supply Circuit

Main Motor Drive Circuit

Main MCU Control Circuit

Safety Relay Board Circuit

Roller Tension Control Circuit

Cooling Fan Driver Circuit

Cavuum Fan Drive Circuit

REVISION SUMMARY

DATE

DWG #

REV.

REASON

BY:

Fan part number was incorrect

SNF

Solid state relay part numbers added

SNF

Heater connection wire part numbers added

SNF

(2) 607050123 Pull Roller

(2) 601410731 Sensor Bar Bracket

(2) 705200201 Infrared Sensor Assembly

(1) 601220358 Idler Sprocket Boss

(1) 601410732 Thermal Sensor Bar

(1) 701080549 Steel chain Gear, 17T

(2) 701010112 Ball Bearing, #6905

(1) 607050121 Upper Heat Roller

See O64 - 014

(1) 607050119 Lower Heat Roller

(4) 701010133 Ball Bearing, #6005

(1) 613020304 Lower Idler Double Sprocket Boss

(1) 701080409 Steel Chain + Chain Gear, 25T, 25T

Rollers and Sensor Assembly

(1) 601410730 Aux Rear Plate

(1) 604036233 Rear Cover

(1) 601410739 Idler Roller Bracket, Right

See O64 - 009

(1) 613020307 Rear Idler Roller

(1) 601410740 Idler Roller Bracket, Left

(9) 701010141 Ball Bearing, #6902

(2) 601220315 Bearing Housing

(4) 613020648 Front Table Pin

(2) 601410791 Front Table Plate

(1) 601410747 Front Table Bracket, Right

(25) 613020303 Front Table Pin

(2) 613020649 Front Table Hinge Pin

(1) 604036234 Front Table

(11) 609040302 Fan, 80mm, 24V

(11) 704200101 Fan Safety, 80mm

(1) 601410746 Front Table Bracket, Left

(2) 601211157 Front Table Support Bracket

(2) 704090419 Micro Switch

(1) 601410748 Micro Switch Cover

(1) 701090189 Torsion Spring

Item number

correction

1. 604036235 Micro Switch Lever

Front and Rear Table Assembly

(1) 701070179 Roller Chain, 63.5 pcs

(3) 703040231 Upper Take Up Boss

(1) 701080551 Pull Roller Sprocket, 19T

(1) 701070227 Roller Chain, 34.5 pcs

(1) 701070178 Roller Chain, 79.5 pcs

(1) 701070226 Roller chain, 31.5 pcs

(1) 701080554 Heat Roller Sprocket, 31T

(1) 703040232 Lower Take Up Boss

See O64 - 015

1. 701070180 Roller Chain, 90.5 pcs

See O64 - 003

4. ???????

Guide Bolt

4. 701090187

Pull Roller Tension Spring

2. 601220305

Upper Pull Roller Bearing Housing

2. 601220306

Lower Pull Roller Bearing Housing

4. 701010132

Ball Bearing, #6005

8. 701050147

Du Bushing, 15*20

4. 613020302

Pull Roller Guide Shaft

2. 601220323

Angle Block

2. 703070282

Cylinder

8. 703070286

Speed Controller

Pull Roller Lift Assembly

(1) 601410774 Safety Cover Plate, Right

(1) 601410769 Micro Switch Bracket, Right

(1) 601410776 Roller Cover, Right

(2) 704090419 Micro Switch

(10) 613030541 Front Table Support Pin

(1) 601410772 Micro Switch Pressure, Right

(1) 601410789 Safety Cover Block, Right

(1) 601410773 Safety Cover Plate, Left

(1) 601410775 Roller Cover, Left

(1) 604036237 Safety Cover Cap, Upper

(1) 601410771 Micro Switch Pressure, Left

(1) 704090424 Micro Switch

(1) 601310508 Micro Switch Support

(1) 613020681 Safety Pin

(1) 601410768 Micro Switch Bracket, Left

(1) 601410770 Safety Cover Block, Left

(1) 601250179 Safety Cover Lever plate

(2) 703070365 U-Handle

(1) 604036239 Paper Pressure Plate

(1) 601410831 Safety Cover Lever

(1) 604036238 Safety Cover Cap, Lower

(1) 701090169 Lever Spring

(1) 601410790 Safety lever Bracket

(1) 604022109 Table Lever Guide

1. 601410741

Film Guide

10. 609040402

Fan Motor, DC120mm

1. 601410742

Fan Plate

1. 601220330

Sensor Bracket

2. 705200201

Infrared Sensor Assembly

1. 604036232

Flow Cover

10. 704200102

Fan Safety Cover

Film guide Assembly

2. 613020122

Idler Roller Housing

2. 701010113

Ball Bearing, #6907

Upper Idler

1. 613020310

Idler Roller, Teflon

1. 613020197

Idler Roller

4. 601220322

Idler Roller Cover

Lower Idler

2. 601220321

Idler Roller Pin

9. 701010141

Ball Bearing, #6902

2. 601410737

Channel Cover

Upper and Lower Idler Assembly

1. 601220312

Clutch Shaft

2. 701020217

Thrust Needle Roller Bearing

10. 701010133

Ball Bearing, #6804

(-) 701010133

Ball Bearing, #6804

(-) 701010133

Ball Bearing, #6804

1. 701080408

Steel Chain Gear + Chain Gear, 17T + 28T

(-) 701010133

Ball Bearing, #6804

1. 703070107

Clutch Friction Skin

(-) 701020217

Thrust Needle Roller Bearing

1. 701080548

Steel Chain Gear, 17T

1. 613020678

Clutch Adjust Block

1. 601410787

Clutch Block Stopper

1. 613020078

Clutch Washer

4. 701090513

Flat Tension Spring

6. 604020425

Tension Knob

(11) 701020213 Thrust Needle Bearing, AXK1528

(3) 601230711 Outer Tension Disc

(1) 601220314 Rewinder Tension Shaft, Upper

Upper Rewinder Sprocket Assembly

(1) 601220313 Tension Shaft Housing, Upper

(9) 701010141 Ball Bearing, #6902

(3) 703070112 HR2 Inside Tension Disc

(3) 701080280 Steel 1/4 Chain Gear, 28T

(3) 703070114 HR2 Skin

(5) 701090142 Film Pipe Spring, 17.5mm

(1) 613020676 Tension Block, Upper

(2) 613020306 Rewinder Tension Shaft, Lower

(1) 601220669 Tension Stopper, Upper

(2) 613020305 Tension Shaft Housing, Lower

(6) 604020425 Tension Knob

(2) 701020232 Needle Roller Bearing, NK15/16A

(2) 613020675 Tension Block, Lower

Lower Rewinder Sprocket Assembly

2. 601220670 Tension Stopper, Lower

4. 703020355

Plastic Knob Bolt

1. 601220368

Trimmer Bar Support, Right

1. 613020316

Trimmer Bar

Detail "A"

2. 613020322

Trimmer Knob

1. 601220379 (601220380)

Trimmer Cover, Left (Right)

See Detail "A"

2. 601220377

Knife Bracket, Front

2. 701090159

Knife Spring

2. 8040201

Knife

2. 601220378

Knife Bracket, Back

1. 613020323 (613020324)

Trimmer Housing, Left (Right)

1. 601220367

Trimmer Bar Support, Left

3. 703070291

Plug, PT 1/4"

1. 703070285

Manifold Block, SS5Y7-20-02

2. 703070284

Solenoid Valve, SY7220-6G-02

5. 703070287

Fitting, KQ2H08-02S-X2

2. 703070290

Silencer, AN203-02

Solenoid Valve Assembly

4. 601220320

Chill Idler Bearing Support

2. 701010112

Bearing, #6905

2. 601220319

Chill Idler Pin

1. 613020309

Chill Idler

Chill Idler Assembly

1. 601410761

Side Cover, Upper, Right

1. 601410760

Side Cover, Upper, Left

1. 601410759

Side Cover, Lower, Right

1. 601410755

PCB Cover

1. 601410754

Noise Filter Bracket

1. 601220348

PCB Plate

1. 601410734

Side Plate, Right

1. 601410733

Side Plate, Left

1. 601410758

Side Cover, Lower, Left

Cabinet and Cover Assembly

1. 701110101 Nut, M3

Detail "A"

1. 604022034

Slitter lever

1. 613050221

Slitter blade

1. 701104803

Truss head 2 class bolt

1. 601410765

Blade Rail Bracket, Right

1. 604022033

Slitter blade housing

1. 701090159

Slitter lever spring

1. 604036236

Blade Rail

1. 706111049

Back Trimmer Assembly (See Detail "A' for break down of parts)

1. 601410766

Blade Rail Bracket, Left

1. 706111603 - GMP Part Number

Separator Bar Assembly

1. 2020588 - GBC Part Number

Separator Bar Assembly

Separator Bar Assembly

SSR

SSR

Wiring Diagram

BD2_AC

BD2+

BD2_AC

BD2-

U2 7812ACT 1 I O 3

EC4

EC3

AC18V

HS1

HS403

CN5

DC2

U1 7815ACT 1 I O 3

CN6

CN4

300SEC2

CN7

DC2

BD1-

EC5

BD1_AC

DC1

CN3

CN2

300SEC1

BD1+

EC1

BD1_AC

EC2

CN1

Q1 TIP42C

CN8

POWER

CN11

VDD

POWER

CN12

POWER

3KF R5

2200/16 EC6

SW_C SW_E CAP GND

CN10

1KF R7

U3 DRV_C I_SEN V+ CMP- NJM2360

CC1 102J

SB360

HS-1511

510RJ/1W

HS2

+ BD2 ~ 3

+15V VDD VSS

AC8V

EC7

1mH

BD205

CN9

560RF

VDD

DC Power Supply Circuit

FR306

IRFP150 Q1

CN1

CC1

SR106

104/250V MPSA43

MOT+

MOTOR

REL1

REL-KML2

CN3

R7 10KJ

CC2

74HCT04AN

R5 10KJ

M_FUSE

INV_PWM

3.3KF

MOT_PWM

EC1

CN5

MPSA43

ES2

20KF

FRD-10A

CN4

SR106

ES1

CN2

EC4

DC1

MOT_REV

ADFB_SPD

HS1

VCC

POWER

+15V VDD

EC2 10/16

CC3 104J

EC3 10/16

CN7

ADFB_SPD MOT_PWM MOT_REV

VSS

ADFB_SPD MOT_PWM MOT_REV

VSS

74HCT04AN

U1/C

MOT_PWM

INV_PWM

74HCT04AN

U1/D

MAIN_MOT

74HCT04AN

U1/E

VSS

74HCT04AN

U1/F

74HCT04AN

HS_AN90

CN6

Motor Drive Circuit

1600,2100 OR 2100 COMBI OPTION

R3

VDD

VDD OSC1 OSC2

RA1/T0CKL

RA2/SCL RA3/SDA RB6/SCK RB7/SDO VDD OSC1/CLKIN OSC2/CLKOUT NC VSS RB2/PWM1 RB5/TCLK3 RB4/TCLK12 RB3/PWM2 RB1/CAP2 RB0/CAP1 RA0/INT

PIC17C756

1.2KF

1.8KJ

VDD VDD VDD VSS VSS VSS VSS

SEL/E

BUSY/RS

VDD VDD VSS VSS VSS VSS VSS VSS

4.7KF

EE_SCL EE_SDA

VDD WP SCL SDA

4.7KF

CN3

F_PRE R_PRE R_FOR R_REV L_FOR L_REV VSS VSS

VDD

U2 A0 A2 A3 VSS 24LC04

CTRL_SIGNAL

VSS

RESET MOT_REV BUSY/RS

SEL/E WR D0 D1

22P CC2

CC4

CC3

8MHz

CN2

ST4094 DA4094 CL4094

BEEPER INCREMENT DECREMENT AD_KEY1 AD_KEY2

R_PRE F_PRE

AD_KEY1 AD_KEY2 ADFB_RTEN ADFB_LTEN

VDD VSS

VDD

REL_DET

D7 D6 D5 D4 D3 D2

L_REV L_FOR R_REV R_FOR

FOOTSW_ON BEEPER OPTION

VSS

VFD_SIGNAL

CC1

OSC1 OSC2

CN8

D7 D6 D5 D4 D3 D2 D1 D0 WR

RF2/AN6 RF3/AN7 RF4/AN8 RF5/AN9 RF6/AN10 RF7/AN11 VDD VSS NC TEST MCLR RE3/CAP4 RE2/WR RE1/OE RE0/ALE RD0/AD8 RD1/AD9

1KF

RC7/AD7 RC6/AD6 RC5/AD5 RC4/AD4 RC3/AD3 RC2/AD2 RC1/AD1 VSS NC VDD RC0/AD0 RD7/AD15 RD6/AD14 RD5/AD13 RD4/AD12 RD3/AD11 RD2/AD10

VSS

MOT_PWM DECREMENT INCREMENT FAN_PWM

U_SSR L_SSR

FOOTSW

RA4/RX1 RA5/TX1 RG6/RX2/DT2 RG7/TX2/CK2 RG5/PWM3 RG4/CAP3 VDD VSS NC RG0/AN3 RG1/AN2 RG2/AN1/REF- RG3/AN0/REF+ AVSS AVDD RF0/AN4 RF1/AN5

BEAM

EE_SCL EE_SDA

SW2

OPTION

FOOTSW_ON ADFB_LTEN REL_DET ADFB_RTEN

BEAM

ADU_TEMP ADL_TEMP TABLE

ESW

FOOTSW RESET

U_SSR L_SSR

ADFB_SPD AD_OPTION ADL_TEMP ADU_TEMP

VSS VDD

ADFB_FAN ADFB_VAC

TABLE

ESW DA4094 ST4094

VAC_PWM

CL4094 VDD VSS

10KF

AD_OPTION

4.7KF

VDD

OPTION

VDD

'C/'F OPTION

CN4

ADFB_VAC

VSS

VAC_PWM

ADFB_SPD MOT_PWM MOT_REV

VSS

VAC CN5

CC10

SW1

CN6

DIPSW1

EC1 100/50

VDD

MAIN_MOT

VDD

FAN

EC4 100/50

CN9

ADFB_FAN

VSS

FAN_PWM

VDD

CC11

10/16 CC9

104J EC3

104J CC8

104J CC7

104J CC6

EC2

10/16 CC5

CN7

Main MCU Control Circuit

VDD

4.7KF

SW8 RREL

SW7 RPRS

1.8KJ

2.2KJ

3.3KJ

5.1KJ

CL4094 ST4094

QS QS 74HC4094

VDD

VDD

RPRS 330RJ

VDD

VDD

330RJ

LD8 R25

LD7 R24

RREL

LD6 R23

LD5 R22

FREL

FPRS 330RJ

330RJ

LD4 R21

LD3 R20

VAC

COOL 330RJ

LD2 R19

LD12 R33

330RJ

LD11 R32

VDD

MODE

330RJ

LD10 R31

4 LED_TOP 5 LED_BOT 6 LED_SPEED 7 LED_MODE

VDD

SPEED

BOT

TOP

U3 STR D CLK OE

VDD

330RJ

VDD

330RJ

VDD

QS QS 74HC4094

4 LED_RUN

5 LED_STOP 6 LED_COOL 7 LED_VAC 14 LED_FPRS 13 LED_FREL 12 LED_RPRS 11 LED_RREL

RUN

101J CC3

LD1 R18

10KJ

101J CC2

CC1

U4 STR D CLK OE

STOP 330RJ

10KJ

LD9 R30

10KJ

BEEPER

VDD

330RJ

VDD

VDD VDD VSS VSS VSS VSS VSS VSS

VDD

VDD

VDD

HIF-3BD-16P

VDD

330RJ

VDD

VCC

SW13 COOL

SW12 VAC

SW11 MODE

EN_SW

EC3

104J CC7

104J CC6

104J CC5

CC4

CN1

1.2KJ

DA4094 CL4094 ST4094

ST4094 DA4094 CL4094

BEEPER INCREMENT DECREMENT

KEY1 KEY2

SW6 FREL

1KJ

VDD

BEEPER

BZ1

VDD

VDD

SW5 FPRS

SW4 TOP

KEY2

SW10

SPEED

CK

SW9

BOTTOM

PR

EC2 1/16

EC1

VDD

DECREMENT

VDD

VDD

SW3 REV

74HC74

VDD

5.1KJ

3.3KJ

2.2KJ

SW2 STOP

1.8KJ

1.2KJ

4.7KF

74HC74

1KJ

CLR

KEY1

INCREMENT

SW1 RUN

CK

EN_SW

CLR

4.7KF

4.7KF

EC11B2024304 EN1

PR

VDD

VDD

Display Panel Circuit

CN1

AC_IN

FRONT_M/S

MOT_EXT

CN5

CN4

SEC

PRI

TRANS1

REL1

REL-KML2

EMS2

CC1

TO_MOTOR

U1

REL-CH2

CN6

SAFETY_M/S1

CN7

CN8

SAFETY_M/S2

U2

REL-CH2

TABLE_SIG

U3

REL-CH2

CN11

MCU_SIG

CN10

BEAM_SIG

GND

GND

GND

CN2

EMS1 CN3

EC1 470/50V

PRI

BD205 BD1 + 2 ~ ~ 3

CN9

SEC

GM4818PH PRI

Safety Relay Board

SAFETY SENSOR INTERFACE

VDD

• ** R51_OP

TABLE

REL_DET

ADU_TEMP

ESW

VDD 1

VSS 4

ADFB_LTEN

TOP_SENSOR

CN54

EMSW1 CN55

EMSW2 VDD

4.7KF

TOP IR SENSOR INTERFACE

CON50

EMERGENCY S/W(NC)

EMERGENCY S/W

VDD

VDD

VDD

VDD

CN50

TABL

4.7KF

(LEFT REL && RIGHT) == HIGH

BEAM

FRONT TABLE MICRO S/W

VDD

4.7KF

4.7KF

CN51 2 OUT_F

F_RCV CN52 1 SNC_F

F_PRJ

MICRO S/W(NO)

FOOT S/W

DET_L

VDD 1

VSS 4

ADFB_RTEN

EC55

U50/E

10 FOOTSW

470RF 14584

VDD

RESET

L_SSR

39RF

RESET CIRCUIT

4.7KF

ADL_TEMP

EC56

BOTTOM IR SENSOR INTERFACE

TOP HEATER SSR OUTPUT

VDD

CON51

BOT_SENSOR

CN57

FOOTSW

4.7KF

FOOT S/W(NO)

DET_R

LSSR

U_SSR

FOOTSW_ON

ADFB_LTEN REL_DET ADFB_RTEN BEAM ADU_TEMP ADL_TEMP TABLE ESW FOOTSW RESET U_SSR L_SSR

USSR

FOOTSW_ON

CN60

FOOTSW_ON

39RF

VDD BOTTOM HEATER SSR OUTPUT

R_PRE

VDD R117

VDD

MOC3043 U106

CN107

R_REL

R_PRE

.15uF/275V

1KF

REV

COM

SYNC_MOT_L

CN101

TRI106 BTA08B

MOC3043

CN104

1KF

NEUT

C_REV2

TRI107 BTA08B

CN108 FOR

AC_IN CN110

LINE

.15uF/275V

VDD

MOC3043

1KF

AC_OUT

CN109 FOR

REV

COM

SYNC_MOT_R

TRI108 BTA08B

MOC3043

1KF

CN106

VDD

C_REV1

TRI105 BTA08B

CN105

F_REL

R102 10KF

F_PRE

R101 10KF

CN103

F_PRE

F_PRE R_PRE R_FOR R_REV L_FOR L_REV

CN102

Roller Tension Control Circuit

IRFP150 Q1

74HCT04AN

FRD-10A

FAN_PWM

SR106

CC2

2 INV_PWM 104J

F_FUSE

MPSA43

EC4

CN3

COOLING

104/250V MPSA43

HS1

R5 10KJ

HS6040

R6 10KJ

20KF

SR106

COIL 55¥ìH 6A

DC2

4.7KF

CC1

CN2

EC1

CN1

ADFB_FAN

ADFB_FAN

VSS

FAN_PWM

FAN

VCC

CN5

POWER

+15V VDD

+ EC2 10/16

CC3 104J

+ EC3 10/16

FAN_PWM

INV_PWM

INV_PWM

74HCT04AN

U1/D

74HCT04AN

U1/E

74HCT04AN

U1/F

VSS

74HCT04AN

ADFB_FAN

VSS

FAN_PWM

74HCT04AN

U1/C

CN4

Cooling Fan Driver Circuit

HS1

CN1

IRF640 Q1

HS_AN90

CC1

SR106

104/250V MPSA43

COIL 155¥ìH 1.2A

DC2

VAC

20KF

EC1

R5 10KJ

4.7KF

74HCT04AN

R4 10KJ

INV_PWM

CC2

MPSA43

VAC_PWM

FRD-10A

SR106

V_FUSE

EC4

CN3

CN2

ADFB_VAC

ADFB_VAC

VSS

VAC_PWM

ADFB_VAC

VSS

VAC_PWM

VAC_PWM

VAC

VCC

CN5

3 VSS

POWER

+15V VDD VSS

EC2 10/16

CC3 104J

EC3 10/16

VSS

74HCT04AN

U1/C

INV_PWM

74HCT04AN

U1/D

74HCT04AN

U1/E

74HCT04AN

U1/F

74HCT04AN

CN4

Vacuum Fan Driver Circuit