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Graphic Arts Equipment Co.
Graphic Whizard CreaseMaster (Pro, Plus+, Platinum)
Technical Bulletin: PLC Battery Replacement.
The PLC controller in the CreaseMaster series of machines requires a battery for backing up the internal program and user programmed jobs and requires replacement for continued operation. The battery in the PLC on all CreaseMaster Models should be replaced every 2 years. The battery must be replaced while the machine is turned ON or the PLC program will be lost. Failure to replace the battery will lead to the PLC failing and losing its memory. In order to re-program the PLC once the program is lost, a new battery must be installed and then a downloader will be required to transfer the program back into the PLC. Please order part #CMP 006, for a Battery and CMP-100 for the Downloader. ( if required )
Begin procedure by removing the Non-op side cover.
4 Philips Cover Screws
Use a small screwdriver to release the locking tab. Pull the tab down. Once the tab is released, swing the bottom of controller out and lift unit up.
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The battery is located under a cover located at the top rear of the Plc controller. Insert a screwdriver into slot and pry cover off unit
Battery Cover
With the POWER ON, unplug the old battery and remove. Replace with new battery. Install the battery cover and place unit back on din rail. Be sure to push locking tab up to lock unit in place. Replace Non-op side cover and unit is ready to continue operation for another 2 years.
Graphic Arts Equipment Co.
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Quick start
- Order battery part #CMP 006 (and downloader CMP-100 only if the program has already been lost).
- Leave the machine turned ON for the whole procedure, or the PLC program will be lost.
- Remove the non-operator side cover (4 Phillips screws).
- Release the controller's locking tab with a small screwdriver, swing the bottom of the controller out and lift it off.
- Pry off the battery cover at the top rear of the PLC, unplug the old battery and plug in the new one.
- Refit the cover, place the unit back on the DIN rail, push the locking tab up and replace the side cover.
Troubleshooting
| Problem | Likely cause | Fix (from the manual) |
|---|---|---|
| CreaseMaster has lost its program and saved jobs | The PLC backup battery was not replaced in time, or was changed with the power off. | Install a new battery, then use a downloader (part CMP-100) to transfer the program back into the PLC. Page 2 |
Frequently asked questions
How often should the CreaseMaster PLC battery be replaced?
Every 2 years on all CreaseMaster models (page 2).
What is the part number for the CreaseMaster battery?
Part #CMP 006. The downloader, needed only if the program is lost, is CMP-100 (page 2).
Should the machine be off when changing the battery?
No. The battery must be replaced with the machine turned ON, or the PLC program will be lost (page 2).
