Guillotines Ideal 5560 GB Operating Instructions, page 1

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Guillotines Ideal 5560 GB Operating Instructions, page 2
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  • Safety precautions •

IDEAL 5560

FIN

Bitte lesen Sie vor Inbetriebnahme der Maschine unbedingt diese Betriebsanleitung und beachten Sie die Sicherheitshinweise. Die Betriebsanleitung muss jederzeit verfügbar sein. Please read these operating instructions before putting the machine into operation and observe the safety precautions. The operating instructions must always be available. Nous vous prions de lire attentivement le mode d’emploi avant d’utiliser la machine, et attirons votre attention sur les consignes de sécurité. Les instructions d'utilisation et les consignes de sécurité doivent toujours être disponibles. Les instructions d'utilisation et les consi. Leest u voor de ingebruik name van het apparaat a.u.b. deze gebruiksaanwijzing goed door en neemt u de veiligheidsinstructies n acht. De gebruiksaanwijzing en de veiligheids-voorschriften moeten altijd binnen handbereik zijn. Per favore legga questo manuale di istruzione prima di mettere in funzione il distruggidocumenti e osservi le regole di sicurezza. Le istruzioni d’uso devono essere sempre disponibili. Le recomendamos lea las instrucciones antes de poner en funcionamiento esta máquina y cumpla las normas de seguridad. Las instrucciones de servicio y seguridad deben estar siempre disponibles. Läs igenom denna bruksanvisning innan ni startar maskinen. Var noga med säkerhetsföreskrifterna. Instruktionsmanualen måste alltid finnas tillgänglig. Lue nämä käyttö-ohjeet läpi ennenkuin käynnistät laitteen ! Noudata turvaohjeita. Käyttöohjeiden on oltava aina saatavilla. Lees gjennom denne bruksannvisningen før De tar i bruk maskinen Vær oppmerksom på sikkerhetsforskriftene. Opperatørmanualen må alltid være tilgjengelig. Proszę uważnie przeczytać instrukcję obsługi przed uruchomieniem urządzenia i stosować się do przepisów bezpieczeństwa. Instrukcje obsługi muszą być zawsze dostępne.

RUS Ïîæàëóéñòà, ïðî÷èòàéòå èíñòðóêöèþ ïî ýêñïëóàòàöèè ïåðåä óñòàíîâêîé

A gép üzembe helyezése elott figyelmesen olvassa el a kezelési utasítást és tartsa be a biztonsági eloírásokat.Kezelési utasításnak mindig elérhetonek kell lennie. TR Lütfen makineyi çalýþtýrmadan önce bu kullanma talimatlarýný dikkatli bir þekilde okuyunuz ve belirtilen güvenlik önlemlerine uyunuz. Kullanma Talimatlarý her zaman kullanýma hazýr olmalýdýr. DK Før installation af maskinen bedes De venligst læse brugervejledningen og være opmærksom på sikkerhedsanvisningerne. Brugervejledningen skal altid være tilgængelig. CZ Prosím přečtěte si instrukce k obsluze a dodržujte bezpečnostní upozornění. Návod k obsluze musí být vždy dostupný. P Por favor leiam o manual de instruções antes de colocar a máquina em operação e vejam as precauções de segurança. As instruções de operação deverão estar sempre disponíveis. GR ÐÁÑÁÊÁËÙ ÄÉÁÂÁÓÔÅ ÔÉÓ ÏÄÇÃÉÅÓ ×ÑÇÓÅÙÓ ÊÁÉ ÔÉÓ ÐÑÏÖÕËÁÎÅÉÓ ÁÓÖÁËÅÉÁÓ ÐÑÉÍ ÂÁËÅÔÅ ÔÏ ÌÇ×ÁÍÇÌÁ ÓÅ ËÅÉÔÏÕÑÃÉÁ. ÏÉ ÏÄÇÃÉÅÓ ×ÑÇÓÇÓ ÐÑÅÐÅÉ ÍÁ ÅÉÍÁÉ ÐÁÍÔÁ ÄÉÁÈÅÓÉÌÅÓ. SLO Prosimo preberite navodila za uporabo ter upoštevajte varnostna opozorila preden zaženete naparavo. Navodila naj bodo vedno pri roki. SK Starostlivo si preštudujte tento návod na obsluhu pred uvedením stroja do prevádzky a najmä bezpecnostné predpisy. Držte tento návod na obsluhu na dostupnom mieste. EST Palun lugege enne masina käivitamist käesolevat kasutusjuhendit ning järgige ohutusnõudeid. Kasutusjuhend peab alati käepärast olema. CHI

UAE

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Guillotines Ideal 5560 GB Operating Instructions, page 3
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  • Safety precautions •

D Keine Bedienung durch Kinder! GB Children must not operate the machine! F Pas d‘utilisation par un enfant! NL Geen bediening door kinderen! Non lasciare utilizzare il tagliacarte a bambini! E No dejar que la utilicen los niños! S Installera maskinen utom räckhåll för barn! FIN Asentakaa laite lasten ulottumattomiin ! N Installer maskinen utenfor rekkevidde for barn! PL Dzieciom nie wolno obsługiwać urządzenia ! RUS Íå äîïóñêàéòå äåòåé ê ïîëüçîâàíèþ àïïàðàòîì! H Gyerekek a gépet nem kezelhetik TR Makinayý Çocuklar Kullanmamalýdýr. DK Må kun betjenes af voksne CZ Stroj nesmí být obsluhován dětmi! P As crianças não devem trabalhar com a máquina! GR ÁÐÁÃÏÑÅÕÅÔÁÉ Ç ×ÑÇÓÇ ÁÐÏ ÐÁÉÄÉÁ. SLO Otroci ne smejo uporabljati naprave SK So strojom nesmú pracovat deti! EST Lapsed ei tohi masinat kasutada! CHI UAE

D Nicht unter das Messer fassen! GB Do not reach beneath the blade! F Ne pas passer les mains sous la lame! NL Niet met de handen onder het mes komen! Non toccare la lama nella parte inferiore! E ¡No tocar debajo de la cuchilla! S Sträck inte in handen under kniven! FIN Älä laita kättäsi terän alle ! N Plasser aldri hender ol. under kniven ! PL Nie wkładać rąk pod noże! RUS Èçáåãàéòå ïîïàäàíèÿ ðóê ïîä ëåçâèå! H Ne nyúljon a kés alá! TR Elinizi býçaðýn altýna sokmayýnýz! DK Stik ikke hænderne ind under knivbladet! CZ Nesahejte pod ostří nože! P Não tocar na parte inferior da faca! GR ÌÇÍ ÁÃÃÉÆÅÔÅ ÔÏ ÊÁÔÙ ÌÅÑÏÓ ÔÇÓ ËÅÐÉÄÁÓ! SLO Ne segajte z roko pod rezilo! SK Nevkladajte ruky pod nôž! EST Ärge pange kätt tera alla! CHI UAE

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Guillotines Ideal 5560 GB Operating Instructions, page 4
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  • Safety precautions •

IDEAL 5560

Messer nie lose liegen lassen! Messer nur mit Messerwechselvorrichtung oder im Messertransportkasten befördern! (siehe Seite 26 und 28). Warnung! Verletzungsgefahr! GB Never leave the blade unattended! Do not extract or transport the blade without protection! (See page 26 and 28). Danger! Risk of injury! F Ne jamais laisser la lame sans protections ! Elle ne doit être démontée qu’à l’ aide du dispositif de changement de lame (cf. page 26 et 28), ou transportée dans son étui en bois ! Danger! Risques de coupures ! NL Laat nooit de messen alleen achter. Transporteer de messen niet zonder de houten bescherming (zie pagina 26 en 28). Waarschuwing! Opgelet voor ongevallen! Non lasciare mai la lama incustodita. Non rimuovere o trasportare la lama senza protezione. (Vedi pagina 26 e 28). Attenzione! Rischio di infortunio! E ¡No quitar la cuchilla sin prestar atención. No desmontar no transportar la cuchilla sin protección! (vérase pág. 26 y 28) ¡Advertencia! ¡Peligro de hacerse daño! S Lämna aldrig maskinen obemannad. Ta inte ur eller transportera kniven utan skydd. (se sid 26 och 28). Skaderisk! FIN Käsittele terää aina varoen. Älä siirrä tai kuljeta terää ilman suojaa ! (katso sivu 26 ja 28 Loukkaantumisen vaara ! N La aldri kniven ligge ubeskyttet. Ta aldri ut kniven eller transporter den uten beskyttelse (Se side 26 og 28) FARE ! Muligheter for skade ! PL Nigdy nie pozostawiać noży bez nadzoru. Nie wyciągać lub transportować noży bez osłon! (zobacz strona 28 i 30). Ryzyko skaleczenia sie! RUS Íå îñòàâëÿéòå îòêðûòîå ëåçâèå áåç ïðèñìîòðà! Íå

Soha ne hagyja a kést őrizetlenül! Ne vegye ki vagy ne szállítsa a kést védőtok nélkül! (Lásd 26. és 28. oldal) Veszély! Sérülésveszély! Býçaðý hiçbir zaman gözetimsiz býrakmayýnýz! Býçaðý muhafazasýz olarak yerinden çýkartmayýnýz veya taþýmayýnýz! (Sayfa 26 ve 28’e bakýnýz) Dikkat! Yaralanma riski!

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Guillotines Ideal 5560 GB Operating Instructions, page 5
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  • Safety precautions •

Knivbladet må aldrig efterlades uden opsyn. Forsøg ikke at afmontere eller transportere knivbladet uden beskyttelse! (Se side 26 og 28) FARE! Risiko for legemlig beskadigelse. CZ Nikdy nenechávejte nůž bez krytu. Nikdy nevyjímejte nebo neprepravujte nuz bez ochranného krytu (viz. strany 26 a 28) Nebezpecí! Riskujete zranení P Deixar a faca sempre em local seguro! Não retirar ou transportar a faca sem protecção! (Ver pág. 26 e 28) Perigo! Risco de dano! GR ÌÇÍ ÁÖÇÍÅÔÅ ÔÇÍ ËÅÐÉÄÁ ÁÍÅÐÉÔÇÑÇÔÇ! ÌÇÍ ÁËËÁÆÅÔÅ ¹ ÌÅÔÁÖÅÑÅÔÅ ÔÇÍ ËÅÐÉÄÁ ×ÙÑÉÓ ÐÑÏÖÕËÁÎÇ (Äåßôå ó÷åôéêÜ óôéò óåëßäåò 26 & 28) ÐÑÏÓÏ×Ç ! ÊÉÍÄÕÍÏÓ ÔÑÁÕÌÁÔÉÓÌÏÕ ! SLO Nikoli ne puščajte rezila nazaščitenega. Nikoli ne prenašajte rezilo brez zaščite. ( glej stran 26 in 28). Pozor! Nevarnost poškodbe. SK Nenechávajte nôž nechránený (nezabezpecený)! Nevyberajte alebo netransportujte nôž bez ochrany (vid s. 26 a 28) ! Riziko úrazu ! EST Ärge jätke lõiketera kunagi järelevalveta! Ärge pikendage ega teisaldage tera kaitseseadmeteta! (Vt lk 26 ja 28) Oht! Vigastuste oht! CHI

UAE

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Guillotines Ideal 5560 GB Operating Instructions, page 6
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  • Safety precautions •

IDEAL 5560

D GB F

Keine harten und splitternden Materialien schneiden! Do not cut hard materials or materials which may splinter! La coupe de matériaux trop durs ou risquant des projections est interdite ! NL Snij geen harde materialen of materiaal dat kan splinteren! Utilizzare il tagliacarte esclusivamente per il taglio di risme di carta o materiali analoghi! E ¡No cortar materiales duros o materiales que puedan astillarse! S Förstör inte hârt material eller material som kan splittras! FIN Asentakaa laite lasten ulottumattomiin ! N Ikke kutt hardt metall eller materiale som kan splintre ! PL Nie ciąć twardych materiałów lub materiałów, które mogą ulec odpryśnięciu! RUS Äàííûé ðåçàê íå ïðåäíàçíà÷åí äëÿ ðåçêè òâåðäûõ

H TR DK

Ne vágjon kemény vagy olyan anyagot, amely repedhet! Sert veya parçalanabilecek malzemeleri kesmeyiniz! Der må ikke skæres i hårde materialer eller i materialer, der kan splintre! CZ Neřežte tvrdý materiál, při kterém mohou ustřelovat ostré úlomky! P Não cortar materiais duros ou materiais que possam lascar! GR ÌÇÍ ÊÏÂÅÔÅ ÓÊËÇÑÁ ÕËÉÊÁ ¹ ÕËÉÊÁ ÐÏÕ ÈÑÕÌÌÁÔÉÆÏÍÔÁÉ! SLO Nikoli ne režite trdih materialov ali materialov, ki se lahko razcepijo. SK Nerežte tvrdé materiály, alebo materiály, z ktorých môžu vystrelovat ostré úlomky. EST Ärge lõigake kõvasid materjale ega materjale, mis võivad pilbasteks puruneda! CHI UAE

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Guillotines Ideal 5560 GB Operating Instructions, page 7
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  • Safety precautions •

The machine is designed for cutting stacks of paper to a specified size. This machine is constructed for "one-man operation" only! Warning! Clips or similar damage the cutting blade.

Disconnect from the mains before starting any service work or before removing the panels!

Replacement of blade and cutting stick may be performed only when the main switch is switched off!

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Guillotines Ideal 5560 GB Operating Instructions, page 8
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  • Safety precautions •

IDEAL 5560

All components which could endanger the operator are covered by a guard (B)!

Do not operate the machine without the following safety devices:

  • Safety beam guard (A)
  • Panels, tightly screwed (B).

The cutting action, which is dangerous to the operator, is protected by a two-handed control system (B) and safety beam guard (A).

Protect mains cable against heat, oil and sharp edges!

Standard machines are factory-set as follows:

  • Voltage 230 V (120 V) 1 phase
  • Frequency 50 Hz (60 Hz).

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Guillotines Ideal 5560 GB Operating Instructions, page 9
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  • Safety precautions •

When not in use for a longer period switch off. (Main switch to "0").

Danger! Blade must always be covered by the pressing bar.

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Guillotines Ideal 5560 GB Operating Instructions, page 10
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IDEAL 5560

The machine is mobile on castors. Align the machine as followes:

  • Align machine with water level and adjust accordingliy. 4 x screws size 19 (A).
  • Reference area machine table (B).

The machine is delivered ready for operation. Side tables (A), left and right are available as an option. Assembly instructions are included.

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Guillotines Ideal 5560 GB Operating Instructions, page 11
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It is forbidden to operate the machine if the operating and safety instructions have not been understood. Please check the safety devices are functioning and complete before use.

  • All covers have to be mounted (A).
  • The release for cutting is allowed only if the two-hand safety device is operated at the same time (C).
  • The machine stops immediately if anyone reaches into the cutting area (B).

We recommend you keep a record of your test results.

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Guillotines Ideal 5560 GB Operating Instructions, page 12
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IDEAL 5560

Position the main switch to "I" (A). Blade locking facility (B) must be pulled out. Press S button (C). Machine will automatically go to the start position. The machine is now ready for use.

The measurement is set either with the handwheel (A) or by programming (B) the cutting measurements. Measurement is shown on the display in inches or cm (B).

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Guillotines Ideal 5560 GB Operating Instructions, page 13
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Optical cutting line indicator: Optical cutting red line (A), indicates the position of the cut. Blade cuts on the front edge of the light beam.

Mechanical cutting line indicator: The clamp (B) can be used as cutting line indicator for cutting. Pre-clamping can be performed using the foot pedal (C).

Only use the optical cutting line indicator and mechanical cutting line indicator when no exact cut is required.

Position the paper on the backgauge (A) and side lays left or right (B). To move paper stacks, please use the paper knock-up block

  1. provided. (Run backgauge to the front for turning the paper stack).

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Guillotines Ideal 5560 GB Operating Instructions, page 14
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IDEAL 5560

Clamp plate: A clamp plate (A) is fitted to the machine to prevent pressure marks on sensitive material.

To dismantle:

  • Remove the clamp plate (A) by turning the screwdriver (found in tool box) in the space between the clamp and clamp plate. The remaining cut is 3,2 cm.

To mount:

  • The clamp plate (A) is inserted to the top into the clamp (B). The remaining cut is 6 cm.

Air table It is easier to position large stacks of paper when the airtable (A) is switched on.

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Guillotines Ideal 5560 GB Operating Instructions, page 15
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Setting clamping pressure If necessary, set clamping pressure with setting wheel (A). If a cutting process has been activated, the oil pressure can be seen on the oil pressure indicator (B).

The clamp moves automatically when cutting is activated. The paper can be pressed in advance, with the foot pedal (A). Cutting is activated by pressing both buttons (B) on the front table.

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Guillotines Ideal 5560 GB Operating Instructions, page 16
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IDEAL 5560

Cutting activation Do not reach into the cutting area when the blade is in motion. A cut can only be activated when the specified size is approached.

  • Release the photo-electric beam guard (A).
  • Press both actuators of the safety twohanded control system (B) simultaneously and keep them pressed until the paper is completely cut.

Cutting stop or interruption: Release both actuators of the two-hand control (A).

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Guillotines Ideal 5560 GB Operating Instructions, page 17
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A - Safety light beam two-handed control system B - Safety clamping and cutting C - Air table On-Off D - Backgauge control E - Foot pedal F - Main switch G - Hand-wheel for backgauge setting H - Blade locking I - Backgauge J - Side lay left and right K - Clamp pressure L - Clamp pressure adjustment

  • Main switch F to position "I".

Start screen appears The following functions are changeable: Brightness CM/INCH Touchtone ON/OFF Language

  • Press START M

backgauge moves to the rear and searches for the reference position, wait until a measurement is shown in the display IDEAL 5560 = 57 cm, 22.44 inches

  • The DIN measurements in cm (A3, A4, A5, A6) and in inch (LD, LG, LT, hLT) are recallable with the respective buttons.

Warning! Before storing or cutting a measurement please check if the correct measurement scale (cm or inch) see above is stored. For information on how to store see picture below left Is shown on the screen see .

After 30 minutes the screen switches to energy-saving mode The screen is reactivated by touching the keypad area .

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Guillotines Ideal 5560 GB Operating Instructions, page 18
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IDEAL 5560

Cutting activation Warning!

  • Run backgauge to the front for turning the paper stack
  • Do not interrupt the upward movement of the blade by performing switching procedures
  • Wait until the display is green before activating a cut
  • Blade must always be at the top and be covered by the clamp. Do not touch the blade (see safety information on page 33). Risk of injury!

Cutting to specified dimensions

  • Press MANUAL
  • Enter dimension on the numerical key pad Measurement is shown in red (If a wrong dimension is entered this can be corrected by pressing the Y button) dimension is
  • Press START approached, Measurement is shown in green
  • Insert paper and move by means of the stacking angle to the backgauge and side lay on the left
  • Release the cut.

Cut according to markings Press MANUAL

  • Adjust the backgauge with the hand-wheel to the back
  • Insert paper and move by means of the stacking angle to the backgauge and side lay on the left
  • Turn the hand-wheel to the right until the marking on the paper to be cut is below the cutting line indicator
  • The further the hand-wheel is turned to the right, the quicker the backgauge moves. If the hand-wheel is turned to the left the backgauge will return quicker.

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Guillotines Ideal 5560 GB Operating Instructions, page 19
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Eject function If EJECT is pressed instead of START , after inserting the measurement , the backgauge will advance forwards so that paper can be removed. Finally the backgauge moves to the last setting.

  • Enter the start dimension on the display O
  • Advance to the measurement with the

START

  • Push the paper to the backgauge I
  • Press multiple cut T
  • Multiple cut sign appears top left together

with the value 00.00

  • Enter multiple cut measurement (appears in
  • Press START

the backgauge advances by the multiple cut size

  • This is repeated everytime a cut is activated.

Exiting program-mode

  • Press multiple cut (yellow).

Multiple cut sign and value are deleted.

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Guillotines Ideal 5560 GB Operating Instructions, page 20
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IDEAL 5560

Programming This control system enables you to store 99 programs with 99 programmable steps. One step represents one measurement. After entering the program numbers you are able to change between several program steps with the button j and b . First figure on display = program number. Second figure on display = program step.

Each program step corresponds to one dimension. The indicated program step can be overwritten at any time. These programs remain stored when the machine is off.

Entering a program

  • Press PRG. EDIT "Load program no." appears
  • Enter program number 01 ... 99, with (Top number on display = program number)
  • If measurement is shown on the display the program is reserved, select another program
  • Program step "01 Step" 00.00 appears.

(Second figure on display = program step.

  • Enter dimension, or move the backgauge to the desired measurement with the hand-wheel
  • Store the measurement ,next program step appears.
  • Enter the next measurement and with Enter store the measurement etc.
  • Should the entered program be required immediately press PRG. RUN
  • Press Enter
  • Press START
  • Escape the program mode press MANUAL

Cancel a program

  • Press PRG. EDIT
  • Scroll with PRG until "Delete program no." appears
  • Enter Program number
  • Press Enter
  • Press Enter .

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Guillotines Ideal 5560 GB Operating Instructions, page 21
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Adapting a program when the printer’s imprint deviates

  • Press PRG. RUN "Load program no." appears
  • Enter program number 01 ... 99, and with 2 x Enter proceed to Step 1
  • Correct the cutting position of the backgauge with the hand-wheel
  • MODIFY appears on the screen and the measurement flashes
  • To store press MODIFY
  • Release a cut and turn the paper
  • If the printer’s imprint deviates it can be corrected during the first two cuts via the hand-wheel – see above
  • Correction is only possible during the first two cuts
  • After leaving the PRG. RUN mode the original data is stored again.

Delete a step

  • Press PRG. EDIT
  • Enter program number, confirm with Enter
  • Select program step with the arrow keys b and j
  • Scroll with STEP until "Delete step no." appears, Press 2 x Enter .

Insert a step

  • Press PRG. EDIT
  • Select a program, confirm with Enter
  • Scroll with STEP until "Insert step no." appears
  • Enter insert position e.g. 02
  • Confirm with Enter
  • Enter a measurement
  • Store the measurement with
  • The cutting position can be shown on the screen with the arrow keys b and j .

Changing a program step

  • Press PRG. EDIT
  • Select a program, confirm with Enter
  • Scroll with STEP until "Load step no." appears
  • Enter step position e.g. 03
  • Confirm with Enter
  • Enter a new measurement, Store the measurement with .

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Guillotines Ideal 5560 GB Operating Instructions, page 22
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IDEAL 5560

Eject function program

  • If a short measurement e.g. 30 cm and then a long measurement e.g. 40 cm is cut at the start of a program then it is wise to insert an EJECT after the first cut so that the paper is pushed to the front.
  • The EJECT function can be added each time a measurement is entered and ejects before advancing to the next measurement. When the eject function is programmed an "E" appears top right in the display.
  • Inserting an Eject function subsequently in the program. Select a program and advance to the step to be changed with the arrow keys b and j Enter the new measurement and before activating the enter button press EJECT .

Example of a program eject function

  • Press PRG. EDIT
  • Enter program number e.g. 08
  • Press Enter
  • 1. Enter program Step e.g. 30 cm
  • Press Enter
  • 2. Enter program Step e.g. 40 cm Press EJECT and with Enter store the dimension.

How the example works

  • Press PRG. RUN
  • Enter program number 08
  • Press Enter ,
  • Press START, Measurement is approached
  • Insert paper
  • Release cut 1
  • Eject (Ejection is completed, turn the paper)
  • The backgauge moves to program step 2
  • Release cut 2

Multiple cut program

  • Press PRG. EDIT
  • Enter program number
  • Enter the 1. program step e.g. start-up measurement 40 cm
  • Store the measurement with Enter
  • Press the multiple cut symbol
  • Enter the number of cuts with the + button (max. 15 cuts) followed by the multiple cut size (cutting width).
  • Store with Enter .

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Guillotines Ideal 5560 GB Operating Instructions, page 23
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  • Blade and cutting stick replacement •

If the cutting quality decreases:

  • Check the cutting depth (see page 33).
  • Check the cutting stick (see page 27).
  • Replace or grind the blade (see page 23 - 33).

The blade cannot be ground if the blade height is less than 8,2 cm / 3,23 inches. A new blade must be used. The blade may only be ground by a qualified supplier or from the manufacturer Krug & Priester, D-72336 Balingen.

Danger! Risk of injury! The blade is extremely sharp. Do not extract or transport the blade without protection. Changing the blade may only be performed by trained staff.

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Guillotines Ideal 5560 GB Operating Instructions, page 24
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  • Blade and cutting stick replacement •

IDEAL 5560

  • Set mains switch (A) to position "I" .
  • Set clamping oil pressure (B) to min. 50 bar.
  • Press in blade locking key (C).
  • Activate cutting blade remains in lowest position.
  • Set mains switch to position "0".

Remove the left screw (D), using the extension.

Pull out blade locking key the top.

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Guillotines Ideal 5560 GB Operating Instructions, page 25
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  • Blade and cutting stick replacement •

Remove both outer screws.

Mount blade changing tool (A).

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Guillotines Ideal 5560 GB Operating Instructions, page 26
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  • Blade and cutting stick replacement •

IDEAL 5560

Remove remaining two screws (A).

Simultaneously slightly loosen both screws

  1. and remove blade with blade changing tool.

Weight of blade approx. 5 kg.

Place the blade into the blade carrier and screw it into place.

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Guillotines Ideal 5560 GB Operating Instructions, page 27
Text on page 27
  • Blade and cutting stick replacement •
  • Loosen screws (A) (SW4).
  • Remove cutting stick (B).
  • If needed the cutting stick can be turned or exchanged.
  • Slightly tighten screws (A). The cutting stick can be used eight times.
  • Turn screw (C) as far as possible to the right (Otherwise the first cut will be too deep). Danger! Risk of injury!

Replacing the cutting stick (not the blade)

  • Loosen screws (A) (SW4).
  • Remove cutting stick (B).
  • Turn the cutting stick (the non-used side must be near to the blade).
  • Slightly tighten screws (A).
  • Turn screw (C) as far as possible to the right (Otherwise the first cut will be too deep). Danger! Risk of injury!

Cutting test after replacing the cutting stick (not the blade)

  • Insert the paper and release the cut.
  • If the last sheet of paper is not cut along the entire length turn the blade adjusting screw
  1. 1/6 turn to the left.
  • If the last sheet is still not completely cut repeat this process until the last sheet is cut along the entire length.

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Guillotines Ideal 5560 GB Operating Instructions, page 28
Text on page 28
  • Blade and cutting stick replacement •

IDEAL 5560

Take the exchange blade carefully out of the blade box and screw it to the blade changing tool (D).

  • Check, if when using the upper threads (B), the blade (E) is protected.
  • The blade is not protected Use the lower thread (C) for fixing. The screws (A) may not exceed at the rear side of the blade. Danger!

Blade (E) must be protected.

Mount the blade with the blade changing tool (A) ...

... and tighten with screws (B) in upper position. Blade must be in the upper position.

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Guillotines Ideal 5560 GB Operating Instructions, page 29
Text on page 29
  • Blade and cutting stick replacement •

Screw in middle screws and tighten.

Remove the blade changing tool.

Slightly screw in outer screws.

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Guillotines Ideal 5560 GB Operating Instructions, page 30
Text on page 30
  • Blade and cutting stick replacement •

IDEAL 5560

  • Press in blade locking key.
  • Set main switch to position "I".
  • Activate cutting blade remains in the lowest position.
  • Set main switch to position "0".

Screw in slightly the left screw.

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Guillotines Ideal 5560 GB Operating Instructions, page 31
Text on page 31
  • Blade and cutting stick replacement •

Loosen slightly screws (A) so that the blade slides onto the cutting stick.

Push the blade and screw (B) as far as possible to the left or right and then centralize them. The blade must rest on the cutting stick.

Push in the first screw on the left side and tighten.

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Guillotines Ideal 5560 GB Operating Instructions, page 32
Text on page 32
  • Blade and cutting stick replacement •

IDEAL 5560

Tighten the remaining 3 screws beginning from the left.

Pull out blade locking key blade moves to the top.

Tighten the screw which is visible at the right.

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Guillotines Ideal 5560 GB Operating Instructions, page 33
Text on page 33
  • Maintenance and cleaning •

Danger! Blade must always be covered by the pressing bar.

Turn main switch to position "I".

Paper cutting test. If the last sheet or several sheets are not completely cut, gradually turn the knob for blade depth adjustment (A) 1/6 turn to the left until the paper is cut along the entire length. Do not set too low as blade will soon become blunt.

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Guillotines Ideal 5560 GB Operating Instructions, page 34
Text on page 34
  • Maintenance and cleaning •

IDEAL 5560

Maintenance work may only be performed by trained staff.

Danger! Disconnect the mains before starting any service work or before removing the cover.

Grease and oil the machine according to the lubrication diagram after 1000 operating hours or once a year. If the machine is subject to excessive load then twice a year.

The hydraulic oil must be changed every 2000 operating hours or every 2 years.

Type of oil: Aral Vitam DE 46 to DIN 51562. Volume: approximately 7 litres.

  1. Drain screw
  2. Oil stick
  • Check that the hydraulic pump and screws are not leaking. If necessary tighten the retaining nut.
  • Check pressure. Maximum pressure is 150 bar.

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Guillotines Ideal 5560 GB Operating Instructions, page 35
Text on page 35
  • Maintenance and cleaning •

Lubrication schedule Lubricate (1) to (8). Type of oil: SAE10 to SAE50 all types.

Grease (9) to (16) (9+10) Blade guidance (11-12) Clamp guidance Type of grease: Roller bearing grease - all types.

Oil hinges of the foot clamping device at the front area of the machine room. Type of oil: SAE10 to SAE50 all types.

Safety test The safety regulations are according to the regulations of the country where the cutting machine is operated. The manufacturer recommends a safety check is made every 5 years by an authorised service team.

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Guillotines Ideal 5560 GB Operating Instructions, page 36
Text on page 36
  • Possible malfuntions •

IDEAL 5560

Machine does not function!

Is the machine plugged in?

  • Main switch to position "I"? (A)
  • Blade locking facility (B) must be pulled out.
  • Push in the fuses in the back of the machine F1, F2, F3.
  • Check the units fuse and the on-site circuit breaker.

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Guillotines Ideal 5560 GB Operating Instructions, page 37
Text on page 37
  • Possible malfuntions •
  • Oil pressure set too low. Increase oil pressure at rotary control (A).
  • Hydraulic oil shortage. Check hydraulic oil level (B), if necessary, top up.

"Information" Clamp bar is active, please release clamp

  • Operate the foot pedal (clamping) again.

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Guillotines Ideal 5560 GB Operating Instructions, page 38
Text on page 38
  • Possible malfuntions •

IDEAL 5560

Does not cut through the last sheet. Reset the cutting depth (A) ...

... or turn / replace the cutting stick (B). (See page 29 "Blade and cutting stick replacement").

A reduction in the cutting quality indicates that the blade must be sharpened or a blade change is necessary.

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Guillotines Ideal 5560 GB Operating Instructions, page 39
Text on page 39
  • Possible malfuntions •

Trouble shooting-light beam

  • During normal operation the LED (A) must iluminate orange and LED (B) green.
  • Display (C) is permanently on orange when the sender and/or receiver require cleaning. Clean the glass (D) from the sender and receiver.

None of the above mentioned methods helped to solve the problem: Contact Service Team under

  • www.ideal.de "Service" service@krug-priester.com.

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Guillotines Ideal 5560 GB Operating Instructions, page 40
Text on page 40

IDEAL 5560

Recommended accessories:

Blade

  • Nr. 3 244 4 015

Cutting stick (6 pieces)

  • Nr. 4 244 1 209

Blade changing tool 1

  • Nr. 1206 016

Paper knock-up block 1

  • Nr. 9000 521

Side tables left and right

  • Nr. 9000 535

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Guillotines Ideal 5560 GB Operating Instructions, page 41
Text on page 41
  • Technical data •

Technical data: Power supply:

230 V / 50 Hz / 8,5A / 1~ 120 V / 60 Hz / 12A / 1~ Leakage current: < 3,5mA Power cord gauge: min. 1,5mm 2 (230V) Power cord gauge: AWG 12 (20A) (120V)

Cutting length: Cutting height: Table depth: Sound level EN 13023 :

550 mm 95 mm 570 mm < 70 dB(A)

Minimum space requirement (width x depth x height) without side tables (mm): 1070 x 1400 x 1370 with side tables (mm): 1630 x 1400 x 1370

Clamping pressure: 200 daN bis 1100 daN Weight without side tables: 305 kg

Capacity of hydraulic oil: 7 l Aral Vitam DE 46 to DIN 51562. Used oil must be disposed of at the authorised place.

Ambient operating temperature: 10 °C - 60 °C Air humidity (not condensating): 15 % - 95 %

The exact technical specifications can be found on the technical specifications sticker

  1. on the machine. To claim under guarantee, the machine must still carry its original identification label. A wiring diagram is found in the electrical switch box.

Safety beam guard Total reaction time: 100 ms Resolution 14 mm/minimum distance: 268 mm Resolution 20 mm/minimum distance: 308 mm Resolution 30 mm/minimum distance: 388 mm

Subject to alteration without notice.

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Guillotines Ideal 5560 GB Operating Instructions, page 42
Text on page 42
  • Technical data •

IDEAL 5560

This machine is approved by independent safety laboratories and is in compliance with the EC-regulations 2006/42/EG and 2004/108/EG.

Sound level information: Sound measurement to EN 13023 : 72,5 db (A)

Subject to alteration without notice.

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Guillotines Ideal 5560 GB Operating Instructions, page 43
Text on page 43
  • Technical data •

Krug + Priester has a certified quality management system according to DIN EN ISO 9001:2008 and a certified environmental management system according to DIN ISO 14001:2009.

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Guillotines Ideal 5560 GB Operating Instructions, page 44
Text on page 44

IDEAL 5560

D GB F

EG-KONFORMITÄTSERKLÄRUNG

EC-declaration of conformity Déclaration de conformité CE

  • Hiermit erklären wir, daß die Bauart von
  • Herewith we declare that
  • Par la présente, nous déclarons que

GS ID Nr. 11055101

UL ID Nr. 10055101

  • folgenden einschlägigen Bestimmungen entspricht
  • complies with the following provisons applying to it
  • sont conformes aux dispositions pertinentes suivantes

2006/42/EG: Maschinenrichtline, EC Machinery directive, EC Directives machines. 2004/108/EG: EMV Richtline, EMV Electromagnetic compatibility directive, EMV directives compatibilité électromagnétique.

  • Angewendete harmonisierte Normen insbesondere
  • Applied harmonised standards in particular
  • Normes harmonisées utilisées, notamment

EN 60204-1; EN 1010-1; EN 1010-3; EN 55014-1; EN 55014-2; EN 61000-3-2; EN 61000-3-3; EN ISO 12100; EN 61496-1; EN 61496-2 EN ISO 13857; EN ISO 11204; EN 13023; EN ISO 13849-1

29.12.2009 Datum

Bevollmächtigter für technische Dokumentation Authorized representative for technical documentation Représentant autorisé pour la documentation technique

Krug & Priester GmbH u. Co KG Simon-Schweitzer-Str. 34 D-72336 Balingen (Germany)

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Guillotines Ideal 5560 GB Operating Instructions, page 45

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Guillotines Ideal 5560 GB Operating Instructions, page 46

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Guillotines Ideal 5560 GB Operating Instructions, page 47

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Guillotines Ideal 5560 GB Operating Instructions, page 48
Text on page 48

IDEAL • Made in Germany

  • Document Shredders •

IDEAL

  • 72336 Balingen • Germany •

Printed in Germany IDEAL 01/2014

  • Trimmers and Guillotines •

Page 48 of 48 ยท End of manual

Quick start

  1. Roll the machine into place on its castors and level it with the four size 19 screws, using the machine table as the reference.
  2. Turn the main switch to I, make sure the blade locking key is pulled out, and press START. The backgauge moves to its reference position (57 cm / 22.44").
  3. Press MANUAL, enter the cut size on the keypad and press START. Wait until the measurement shows green.
  4. Place the paper against the backgauge and left side lay. Switch on the air table to move large stacks more easily.
  5. Pre-clamp with the foot pedal if needed, and set the clamping pressure with the setting wheel.
  6. Keep hands out of the light beam and press both cutting buttons together until the stack is cut. Release both to stop.

Troubleshooting

ProblemLikely causeFix (from the manual)
Machine does not functionNot plugged in, main switch off, blade locking key pushed in, or a tripped fuse.Check the plug and main switch, pull out the blade locking key, push in fuses F1, F2 and F3 at the back, and check the fuse and circuit breaker. Page 36
Clamping pressure problemsOil pressure set too low or low hydraulic oil.Increase the oil pressure at the rotary control, check the hydraulic oil level and top up if needed. Page 37
Message: "Clamp bar is active, please release clamp"The foot clamp is still engaged.Operate the foot pedal again. Page 37
Last sheet is not cut throughCutting depth needs resetting or the cutting stick is worn.Turn the blade depth knob 1/6 turn to the left at a time until the full length cuts, or turn or replace the cutting stick. Page 38
Light beam display stays orangeThe light beam sender and/or receiver need cleaning.Clean the glass on the sender and receiver. In normal use LED A is orange and LED B green. Page 39
Cut quality dropsBlade is dull.Sharpen or change the blade. Blades under 8.2 cm high cannot be ground. Page 38

Frequently asked questions

What is the cutting capacity of the IDEAL 5560?

550 mm cutting length, 95 mm cutting height and 570 mm table depth, with clamping pressure from 200 to 1100 daN (page 41).

What hydraulic oil does it use and how often is it changed?

About 7 litres of Aral Vitam DE 46 (DIN 51562), changed every 2000 operating hours or every 2 years (page 34).

How often should the machine be lubricated?

Grease and oil it per the lubrication diagram after 1000 operating hours or once a year, or twice a year under heavy load (page 34).

What are the blade and cutting stick part numbers?

Blade No. 3 244 4 015, cutting sticks (6 pieces) No. 4 244 1 209, blade changing tool No. 1206 016, side tables No. 9000 535 (page 40).

Can it store cutting programs?

Yes, 99 programs with 99 steps each, kept in memory when the machine is off (page 20).