Continuous Band Sealer Instruction Manual

Distributed By:

Discount Plastic Bags 7750 N MacArthur Blvd #120 PMB-151 Irving, TX 75063 Toll Free - 877-718-7627 www.discountplasticbags.com

Copyright © 2013 by Stephanie Hwang

All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without the prior written permission of the publisher, except in the case of brief quotations embodied in critical reviews and certain other noncommercial uses permitted by copyright law. For permission requests, write to the publi

Sealer Sales, Inc. 8820 Baird Avenue Northridge, Ca 91324 www.sealersales.com

Printed in the United States of America

General Information

Thank you for purchasing our HL-M810 band sealer.

sealer machine. The manual will provide you with basic information concerning both operation and maintenance of your new machine. Please read it carefully as failure to do so may result in bodily injury and/or damage to the equipment.

Please fill in the information below. You will find the information on the machine identification plate. You will need this information when ordering replacement parts or making technical inquiries.

No part of this manual may be duplicated, reproduced, stored in a retrieval system, translated, transcribed, or transmitted in any form without the express prior written permission of Sealer Sales, Inc.

EQUIPMENT

INFORMATION

Purchase Date:

Reference # (found on packing slip)

Owner:

Table of Contents

Safety Instructions ........................................................................................... 1 Introduction ...................................................................................................... 3 Operation .......................................................................................................... 9 Maintenance .................................................................................................... 18 Parts Diagram ................................................................................................. 21 Troubleshooting ............................................................................................. 31 Spare Parts List ............................................................................................... 34 Quality Control Testing ................................................................................. 35

Safety Instructions

Below are general safety precautions and warnings that should be understood prior to setting up or operating your equipment. Read and fully understand all instructions and warnings prior to using this unit. Your safety is most important! Failure to comply with procedures may result in serious injury or property damage. Remember:

Unsafe practices or unauthorized modifications could result in accidents or property damage. Failure to follow these safety rules and take necessary precautions can result in serious injury as well as damage to equipment.

Never operate or service your band sealer until you have read this manual completely and understand it fully.

Plug the band sealer into a standard 120 Volt, 60Hz wall outlet or surge protector. We highly suggest using a surge protector. Some special order units are 220 Volt, 50Hz. Make adjustments as necessary.

Do not use the band sealer if the power cord, plug or any other parts are damaged. Be sure not to allow the power cord to drape into your work area. Check that all parts are operating properly and perform the intended functions. Check for all other conditions that may affect the operation.

Reduce risk of unintentional starting. Make sure the power switch is in the "OFF" position before plugging in to the power source.

Always disconnect sealer from power source before servicing, changing accessories or cleaning the unit.

To provide protection against the risk of electrical shock, the power connection must be properly grounded at all times.

Do not leave the sealer unattended when in use. Disconnect the sealer from the power source before leaving the work area.

Band sealer is used solely for sealing thermoplastic materials. Using the machine for any other purpose can cause damage to the machine and operator.

Always operate machine on a flat stable surface.

While operating machinery, wear close-fitting clothing and tie back long hair to prevent any external items from getting caught in the machine. Do not wear jewelry when operating the band sealer.

While machine is in operation do not touch the heating and/or cooling blocks. Blocks will be extremely hot and may burn your hands.

While machine is operating, do not place fingers, tools, or other foreign objects on or into the machine. Do not touch any moving parts while machine is operating. Fingers may get caught in between the gears / pinch points and cause significant injury.

Thermoplastic bags and material are hand fed into the machine. Place bag on the guide and carefully feed the bag through the band sealer. Fingers may be placed on the guide but do not allow fingers to touch any of the moving parts on the band sealer.

Use emergency stop to turn off machine should material/bags get jammed into the machine. Carefully pull material out of the band sealer. Do NOT use fingers to touch any part of the machine.

The band sealer is not water resistant or water proof. Spraying down the machine will damage machine or cause electrical shock. Do not submerge the band sealer into water or liquid.

Do not operate band sealer in a corrosive or humid environment.

Always keep the machine clean, lubricated and in good working condition. Follow any maintenance and lubrication procedures outlined in this manual. Make sure unit is disconnected from power source before cleaning.

NEVER use any accessories or parts from other manufacturers. Machine should not be altered or modified using parts that are not genuine authorized parts. Doing so will VOID YOUR WARRANTY.

Never leave the band sealer unattended. Be safe, disconnect the band sealer from power source before leaving work area.

Close supervision is necessary when any machine is near children or persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge . This sealer is NOT to be used by children or by persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge.

Do NOT use the band sealer outdoors.

Do NOT use the band sealer while under the influence of drugs, medications or alcohol.

SAVE THESE INSTRUCTIONS - REFER TO THEM OFTEN AND USE THEM TO INSTRUCT OTHERS.

Introduction

HL-M810 is equipped with an electronic temperature controller and variable speed conveyor to seal all types of thermoplastic materials (PP, PE, stand up pouches, gusseted bags, moisture barrier bags, etc.). Seals are created using PTFE bands which maintain high seal quality and produce consistently strong, clean seals on all heat sealable bags. Because bags are placed on a conveyor system, the width of the bag does not matter. These versatile machines offer several adjustments which allow them to be used for a wide range of applications. These machines are used extensively in the food, medical, chemical, cosmetic, and electronic industries.

The HL-M810 band sealer adopts dry ink coding designed to print date and lot codes at the seal line. Ink dries instantly upon contact with packaging materials and produces clear and legible characters. Standard font size is 18PT which allows for two-line printing. An optional 10.5PT font size which allows for three-line printing can be purchased separately. Please ask your distributor for more information.

There are two configurations for the HL-M810 band sealer. The horizontal configuration (HL-M810I) is primarily used for sealing dry materials and when you can lay flat your pouch. The vertical configuration (HL-M810II) typically seals small solid products (ex: powders, grains, coffee) and liquids. In addition, sealing using the vertical configuration also works best with stand up pouches.

Features of the HL-M810 Band Sealer

Your band sealer is equipped with a wide range of standard features and capabilities.

Simple to use minimal operator training Fast warm up time Unit feeds left to right Rust inhibiting stainless steel construction Equipped with bag entry guide for easy bag feeding and straight seals Control panel includes industrial grade safety emergency stop switch 10amp protection power surge breaker Equipped with photo sensor for optimal printing precision Dry ink coder for printing characters at the seal line Wide seal (8mm) to assure airtight seal / 15mm wide seal band sealer available via special order PTFE sealing belts Extended forced-air cooling system with extra wide cooling bars and 6 heat transfer orifices One pair of brass sealing bars Sealing method constant heat Adjustable 2-way pulley system for optimal stability and embossing clarity Knurled pressure rolls with variable pressure adjustment PID digital temperature controller 0with dual alphanumeric displays (target & current temp) Motorized rubber conveyor with speed control

Capable of speeds up to 472 inches/minute

How Does the HL-M810 Work?

HL-M810 is comprised of a stainless steel frame, speed adjusting mechanism, sealing temperature control system and transmission system. Turning on the heat M810 is easy to use. for the band sealer will cause a rapid rise in the temperature of the heating blocks. To seal, adjust temperature and place Required temperature and speed can be adjusted via the temperature controller bag on conveyor and speed adjusting device. Plastic material to be sealed is placed on the guide and conveyor. Conveyor will then take the material between the two heating blocks to fuse the material together. Material will then pass through the cooling blocks to allow the material to congeal. Finally, a photoelectric sensor will direct the dry ink coder to print a clear and legible print at the seal line.

Basic Principles HL-

The motor drives the sealing belts, drive belts and conveyor simultaneously.

Specifications

Power Motor Power Sealing Speed Sealing Width Temperature Range Conveyor Size Max Conveyor Load Min/Max Height of Bag (Vertical Only) Printing Heating Power Character Size

Printing Colors Dimensions Weight

110V/60Hz 50W 0-472 inches/minutes 8mm (Optional 15mm width available)

40 x 2 (W) 3x5x7mm / 18PT 2 lines 2x3x7mm / 10.5PT 3 lines (additional option available) Black, Blue, Green, Red, White, Yellow 37 16 14 6 26 85lbs 95lbs

Hl-M81Oinstructionmanual

Getting to Know your Band Sealer

Sealing Height Knobs

In kWh i eel Adjusting Device

Circuit Breaker

Printing Wheel

eyertable (10-

Control Panel

ed Adjustment Ink Temperature Heat Switch

CODING POSITION INK TEMP.

Sealtemp. Start Seal Printer Speed Fa Emerg.Stop

Emergency Stop Printing Switch

HL-M810 Diagram

Figure 1. Horizontal Band Sealer (1) Guide, (2) Driven Wheel Seat (Adjusting Block), (3) Driven Wheel, (4) Control Panel, (5) Heating Block, (6) Sealing Belt,

7. Pinch Roller, (8) Cooling Block, (9) Driving Wheel, (10) Embossing Roller, (11) Silicone Wheel, (12) Printing Wheel, (13) Ink Wheel Adjusting Device, (14) Ink Roller, (15) Ink Roller Heating Block, (16) Guide Wheel (Small), (17) Conveyor Belt, (18) Conveyor Table, (19) Fastening Knob for Elevating Table, (20) Transverse Tightening Knob for Conveyor Table, (21) Ledge, (22) Silicone Wheel, (23) Photoelectric Sensor

Figure 2. Vertical Band Sealer (24-26) Umbrella Gear w/ Long Shaft

Figure 3. Horizontal Band Sealer with Stand. Optional stand available for HL-M810. Please ask your distributor.

Electrical Circuit Diagram

Figure 4. Electrical Circuit Diagram. (QF1) High Rupture Switch, (SB1) Emergency Stop Switch, (K1) Power Switch, (K2) Switch/Heat Sealing, (K3) Switch/Fan, (K4) Switch/Print, (K5) Switch/Aerate.Vacuum, (W1) Speed-Regulating Potentiometer; (W2) Coding Position-Regulating Potentiometer; (W3) Temperature-Regulating Potentiometer for Ink Roller; (HE1) Heating Element for Sealing, (R3/R4) Heating Element of Ink Roller; (MD), Speed Adjusting Motor; (M) Aerate/Vacuum, (FAN) Fan, (TC1) Transformer, (YC1) Electromagnetic Clutch, (YC2) Electromagnetic Brake, (SQ1) Photoelectric Sensor; (SQ2) Groove Sensor; (THC1) Sealing Temperature Controller; (ST1) Thermocouple

Operation

Initial Set-up (Vertical Units Only)

Please note: Initial set up is for vertical configuration (HL-M810II) band sealers only. To prevent damage to the band sealer, the umbrella gear base with long shaft is shipped disconnected. Please follow these simple steps to connect the long shaft to the umbrella gear base.

1. Open the panel found at the top of the band sealer.
2. Insert the long shaft through the gear in the band sealer housing, making sure the groove on the shaft and gears line up.
3. Insert the shaft in the umbrella gear base.

Figure 5. Ensure the groove in the long shaft matches that in the gear

Figure 6. Ensure the groove in the long shaft matches that in the gear

4. Using a screwdriver, screw the long shaft into the Umbrella Gear Base

Figure 7. Screw the long shaft to the umbrella gear base.

Operation Set-up

1. Our machines are equipped with a three-prong grounded plug. Make sure the plug is wellconnected in the socket to ensure safe operation.

tion. (Levers pointing up)

3. First time operation. Allow the machine to pre-heat by running at a low temperature for a few minutes. This would apply if the machine has not been in operation for a long time. The machine can sometimes be damp from storage or shipment and running at a low temperature will dry out any residual moisture.
4. Adjust the conveyor position forwards or backwards. Refer to Figure 8 for knob adjustments. For vertical configuration only, adjust the height of the band sealer appropriate for your bag to be sealed using the two flower knobs found on right and left support bars.

Figure 8. (1) Adjusting Knob, (2) Foot Rest, (3) Drive Shaft Connector, Gimbal Assembly

5. Adjust the guide to adjust seal width and position of seal line on your material.

Operation

Figure 9. Control Panel of HL-M810

1. Turn Start, Seal (Heater), Fan, and Printer switches to the On position. Belts and conveyor will begin to move simultaneously.
2. Adjust the conveyor speed.
3. Adjust the temperature controller to the temperature desired to seal your material. Temperature settings will vary based on bag material and thickness. If you are unsure what temperature setting to use, we recommend starting at a low temperature and gradually increase to a temperature that will seal your material. The PV value (red light) is the actual temperature and the SV value (green light) is the desired temperature setting.

Figure 10. HL-M810 Temperature Controller

1. To set the temperature, press the SET button.
2. Press the <AT (auto tuning) button to move from the ones, tens, and hundreds place. Adjust the value using the up and down arrows.
3. Press the SET button to save the temperature settings. Your desired temperature settings should appear in green in the SV Value.

d. Wait until the PV temperature matches the SV temperature which should take approximately 5-10 minutes.

4. Adjust the pressure knob (Figure 30 , Item #12) on your band sealer depending on the thickness of your bag material.

5. Place material on the guide (Figure 32, Item #2) and allow the band sealer to pull your material through. Make sure your material is flat on the guide. While the material is moving through the band sealer, do not push or pull the material as this will cause irregular sealing.

6. If the sealing belt is running off the guide wheels, make adjustments to the screws that are found on the driven wheel seat (Figure 11, Item #1 & 2)

Figure 11. (1) Driven Wheel Seat (Adjusting Block), (2) Driven Wheel Seat (Adjusting Block), (3)/(4) Adjusting Screws, (5) Springs

7. Emergency Stop Press the emergency stop to turn off the machine. In order to restart the machine, you must release the emergency stop by turning the knob
8. To shut down, turn off the heater switch and allow the temperature of the machine to drop before turning off the power and fan switches. Following this shut down procedure will significantly prolong the life of machine and sealing belts.

Sealing Optimization

1. Sealing performance can be adjusted with the sealing temperature and sealing speed. The higher the speed the less exposure the material to heating blocks and therefore a higher temperature will be required to seal the material.
2. Try a variety of different sealing temperatures and conveyor speeds to get the optimal seal for your material.

Printing Operation

HL-M810 is equipped with a dry ink coding feature capable of printing characters at the seal line. Ink dries instantly upon contact with packaging materials and produces clear and legible letters/numbers. Standard font size is 18PT which allows for two-line printing up to 20 characters per line. Optional print wheel which allows for 40 characters per line is available to be purchased separately. In addition, we also carry 10.5PT font size which allows for three-line printing can also be purchased separately. Ask your distributor for more details. Check our YouTube channel (https://www.youtube.com/user/sealersales) for a video demo.

Figure 12. Standard font size - 18PT

Figure 13. Optional 10.5PT font size available for purchase

1. Removing Print Wheel. To remove the printing wheel from the base, push the red handle in and turn clockwise until you feel the handle unlock. (See Figure 14 and Figure 15 for locked and unlocked positions). You may need to turn the wheel a few times until the red handle unlocks and pops out of its locked position.

Figure 14. Locked Handle Position

Figure 15. Unlocked Handle Position

2. Installing Types/Characters on Print Wheel. Place selected characters in the grooves of the printing wheel. Be sure to insert the characters from right to left to ensure actual imprint prints correctly on your packaging material. Once completed, insert the silicone pin at the top of the printing wheel to hold the characters in place.

Figure 16. Place characters from right to left.

Figure 17. Place silicone pin to lock characters in place.

3. Installing the Print Wheel. To insert the spring-loaded print wheel into the print wheel base, ensure that the pins on the printing wheel are aligned with the notches of the print wheel base. Gently insert the print wheel into the base. Lock the print wheel by pushing the red handle in until you feel the handle lock into place.

Figure 18. Ensure two holes and pins line up with the base

Figure 19. Ensure two holes and pins line up with the base

4. Install Ink Roller into the Ink Roller Holder. Remove the metal ring found on the ink roller holder using an allen wrench. Place the ink roller onto the ink roller holder and place the metal ring back on the ink roller holder to hold the ink roller in place. Please note that for 30mm wide ink roller, the metal ring will not be used.

Figure 20. Remove metal wring found on the ink roller holder

Figure 21. Ink roller installed on ink roller holder

5. Insert Ink Roller in the Ink Wheel Heating Block. When inserting the ink roller, ensure the ink roller lines up with the type on the printing wheel. If the ink roller is pushed in too far, the printing wheel will not print correctly. Note: Do not allow the ink roller to heat continuously when machine is not in use as heating block may melt the ink roller.

Figure 22. Correct Ink Roller Position

Figure 23. Incorrect Ink Roller Position

Test the ink roller position relative to the printing wheel. Place your finger under the photoelectric sensor (Figure 32, Item #19). The sensor light will turn green and allow the printing wheel to rotate.

6. Adjusting Ink Wheel Adjusting Device. As the print wheel rotates, check that the printing wheel makes contact with the ink roller. Make adjustments using the ink wheel adjusting device (Figure 24, Item #5) if necessary. Turning the adjusting screw clockwise will move the ink roller

away from the print wheel and turning the adjusting screw counterclockwise will move the ink roller closer to the print wheel.

Figure 24. (1) Ink Roller, (2) Ink Roller Heating Block, (3) Swing Pole, (4) Adjusting Strut, (5) Ink Wheel Adjusting Device

7. Make Adjustments Between Printing Wheel and Silicone Wheel. The typesets/characters on the printwheel should only touch the silicone wheel during the printing process. The characters should not touch the silicone wheel at any other time. If the band sealer is used to seal relatively thicker materials, the screw (Figure 25, Item #4) should be loosened. Rotate the eccentric sleeve (Figure 25, Item #3) to ensure the characters/typesets slightly tough the silicone wheel's surface. Refasten the screw after making adjustments.

Figure 25. (1) Printing Wheel, (2) Silicone Wheel, (3) Eccentric Sleeve, (4) Screw

8. Setting Printing Temperature. We recommend setting the ink temperature on the higher end. Allow 5-10 minutes for the ink heating block and ink roller to reach the correct temperature.

Note: If band sealer is not in use right away, do not leave ink roller in the unit while temperature is on. This may result in the ink roller melting and producing messy print.

9. Adjusting the Printing Position. The coding seat knob determines printing position on your material. For example, if you want to print on the left side of your bag, turn the coding seat to its lowest setting (or counterclockwise). If you want to print on the right side of the bag, turn the coding seat to a higher setting (or clockwise).

Printing Optimization

1. Print quality will be determined by the degree of ink melting, distance between the ink roller and printing wheel and distance between the silicone wheel and printing wheel.
2. Over time, decrease the gap between the ink roller and printing wheel.
3. A newer ink roller will require a lower temperature vs. an older ink roller. Make adjustments to ink temperature as necessary.
4. Ensure there is adequate pressure on the silicone wheel (Part #BS-57A) by the printing wheel. We suggest using factory default settings before making any adjustments. Adjustments may be needed based on material thickness.
5. If the printing wheel rotates and there is no thermoplastic material running through the band sealer, excess ink will rub off on the silicone wheel. Clean the silicone wheel with a shop cloth and silicone spray to remove any excess ink.

Maintenance

The following maintenance procedures should be followed to ensure the longevity of your HL-M810 band sealer.

Inspection and Cleaning

1. Inspect your machine daily.
2. Check if there is any foreign matter or dirt adhering to the band sealer.
3. To clean your band sealer, wipe down your sealer with silicone spray and a shop cloth. Do not apply silicone directly to your sealer. Definitely DO NOT wash down your machine with water.

Sealing and Drive Belts

1. Check and replace the belts as necessary. Both the sealing and drive belts are consumable items. Replace sealing belts when there are burn marks or if the belts become hard and brittle. Replace drive belts when the belts break or become badly cracked.
2. To change out the belts, make sure the machine is turned off.
3. Remove the safety cover.
4. Remove the two drive belts.
5. To remove the sealing belts, push on the adjustment blocks (Figure 30, Item #30) and the sealing belts should easily slip off.
6. Put new sealing and/or drive belts back on the machine. Test the machine, making adjustments as necessary.
7. Replace the safety cover.
8. Check our YouTube channel (https://www.youtube.com/user/sealersales) for a video demo.

Turbocase Maintenance

1. Remove dust and clean motor at regular intervals. Avoid contact with alcohol, gasoline and benzene chemicals.

2. The turbocase should be oiled monthly with 50g 20# oil by:

a. Remove the back cover.

b. Locate the turbocase and unscrew the cap. Replenish any depleted gear oil with 50g 20# oil.

3. The motor brush (Part #BS-29A) is designed to be used 2,500 hours continuously. Replace carbon brush at regular intervals.

Figure 26. Turbocase cap

Printing Maintenance

HL-M810 band sealers are equipped with an ink temperature potentiometer which is attached to a PC Board. This part controls the temperature that is transmitted to both the ink heating block as well as the printing wheel. The part is located behind the ink temperature knob. (Figure 36, Item #3-3) You should change the ink temperature potentiometer w/ PC Board when both ink heating block and printing wheel on your band sealer are not achieving optimal heat temperatures.

1. Turn off and unplug your band sealer.
2. Remove ink temperature knob from potentiometer and remove the washer that holds the ink temperature potentiometer on the panel.

Figure 28. Remove Washer Holding Ink Temperature Potentiometer

Figure 27. Remove Ink Temperature Knob

3. Remove the band sealer display panel. There should be six screws to remove.
4. Unplug the ink temperature potentiometer and plug in a new ink temperature potentiometer. Make sure the part is plugged in properly and tight.

Figure 29. Unplug Ink Temperature Potentiometer w/ PC Board and Replace with a New Ink Temperature Potentiometer w/ PC Board

Parts Diagram

To order spare parts, please use diagram and part #s below:

Figure 30 Spare Parts Diagram Overview

Figure 32 Heating / Cooling Blocks

Figure 34 Conveyor Table

Figure 36 Sealer Body

Figure 31. Spare Parts Diagram Overview

HL-M810-84

HL-M810-26

CBS-880-3A

CBS-880-3A

CBS-880-4

HL-M810-6

CBS-880-6-27

CBS-880-6-25

BS-5B

BS-5A

CBS-880-2

CBS-880-6-27

CBS-880-2-31

CBS-880-6-26

BS-35B

HL-M810-40C

BS-35B

BS-35E

CBS-880-6-25

CBS-880-6-27

CBS-880-6

HL-M810-10

CBS-880-12

CBS-880-12

CBS-880-13

CBS-880-13D

CBS-880-13A

CBS-880-29

BS-29A

HL-M810-30

HL-M810-30

HL-M810-30

Figure 33. Heating / Cooling Blocks and Dry Ink Coding

HL-M810-84

HL-M810-44

BS-9B

BS-9D

HL-M810-9-6

CBS-880-9-10

HL-M810-9A

HL-M810-9A

HL-M810-8

HL-M810-8

HL-M810-21-12

HL-M810-21

HL-M810-21

HL-M810-21-15

HL-M810-21-16

HL-M810-9-17

BS-48C

BS-48D

BS-48B

BS-48A

BS-48A

IT-IR-15-COLOR

IT-IR-30-COLOR

HL-M810-47

BS-62E

BS-54C

BS-54C-34

BS-54B-35

BS-62H

BS-64B

BS-54B

BS-64A

BS-33A

BS-33B

Figure 35. Conveyor Table

HL-M810-20

HL-M810-18B

HL-M810-36

HL-M810-36

HL-M810-36

HL-M810-18C

HL-M810-41

HL-M810-41

HL-M810-41

HL-M810-41

HL-M810-41

HL-M810-41

HL-M810-38

HL-M810-41

HL-M810-37

HL-M810-37

HL-M810-37

HL-M810-37

HL-M810-37

HL-M810-40A

HL-M810-1

HL-M810-15

Figure 37. Sealer Body

HL-M810-88-1

HL-M810-88-1

BS-25A

BS-50A

BS-22A

TMC-XMTG-1000-2

TMC-NG-5000

HL-M810-83

HL-M810-88

BS-52A

BS-45A

BS-52C

BS-45A

HL-M810-18

HL-M810-68

BS-67B

HL-M810-68B

HL-M810-88-18

Hl-M81Oinstructionmanual

Problem Possible Causes

Adjust two adjusting screws on the adjusting block Driving wheel shaft is not parallel to Sealing belt is off tracking. seat (Part# CBS-880-13) driven wheel shaft

1. Adjust thevertical adjusting screw on driven

1. Too much tension on sealing belt wheel seal to decrease tension on sealing belt

2. Sealing belt is off tracking 2. see above Sealing belts are tearing 3. Creases on the sealing belt 3. When installing belt, make sure no creases are 4. Residual film or other debris

found on belt attached to the sealing belt

4. Clean surface of belt with cloth

1. Reduce temperature

2. Adjust guide belt

1. Temperature is too high 3. Clean or replace sealing belt

Seal is crumpled and film sticks to

2. Guide belt is not correctly in place sealing belts

3. Plastic melted on the sealing belt If any plastic melts on the sealing belt, your bags will stick to the melted plastic

1. Embossing roller is worn out

1. Replace embossing roller

Embossing is not clear 2. Pressure spring on embossing

2. Adjust the embossing roller spring (Part# BS-5) roller needs to be tightened

Adjust the clearance between blocks by adjusting

Material will not pass through Clearance between heating blocks or the springs and stopping flakes found above the cooling blocks may be too small sealing blocks blocks

Adjustusing theconveyorbeltadjustment(Part#

Driving roller shaft is not parallel to Conveyor belt is off tracking BS-16) the driven roller shaft

1. Tighten the chain of driving roller shaft (front

Conveyor and sealing belt are not shaft) and middle shaft. (Parts # HL-M810-36 and Not enough tension on conveyor belt moving at same speed HL-M810-41)

2. Tighten the conveyor belt

1. Heat switch is damaged 1. Heat switch (BS-22-Large)

2. Heater (BS-9B) is damaged Temperature doesn't rise or cannot 2. Heater (BS-9B) 3. Temperature Controller be controlled

3. Temperature Controller

4. Coupling 4. Thermocouple (HL-M810-34)

Hl-M81Oinstructionmanual

Problem Possible Causes Solution

1. Make sure sensor is not blocked

1. Sensor is blocked Printing wheel does not rotate 2. Sensor is not clean and eye is 2. Clean sensor blocked by dust 3. Replace PCB (BS-52C)

1. Sensor (groove) is damaged or

1. Replace or correct position of the groove

Printing wheel does not stop sensor or clean its surface (BS-65) rotating 2. Photoelectric sensor is damaged 2. Replace or clean photoelectric sensor (BS-60)

1. Heating element in heating block is damaged 1. Replace element (BS-48C) in heating block

2. Heating PCB is damaged 2. Replace PCB (BS-50A) No heat on the ink heating block 3. Potentiometer w/ PC Board (BS- 3. Replace potentiometer with PC Board (BS-50A)

4. Adjust and tighten nut on carbon brush seat 50A) is damaged

4. Carbon brush is not in place 5. Replace carbon brush

5. Carbon brush is damaged

Relay for temperature controlPCB is Check and replace temperature controlPCB(BS- Temperature of heating block for ink roller cannot be regulated damaged

1. Tighten screw on printing wheel

1. Tighten screw on printing wheel.

Printing position cannot be 2. Coding seat potentiometer may be regulated 2. Replace coding seat potentiomter (BS-51) damaged

Motor runs at a high speed and Speed controller has malfunctioned Replace the speed controller(BS-52A) cannot be regulated

1. No AC Voltage Power, heater, and or fan switches Check power source / power cord do not light up Connect the power 2. Open Fuse

Replace the fuse

3. Lamp is damaged Replace the lamp

Hl-M81Oinstructionmanual

Problem Possible Causes

1. Board for speed regulation is 1. Replace the speed board (BS-52A) Machine does not run abnormal 2. Tighten the connecting screws

3. Replace motor brushes (BS-29A)

2. Doesn't connect well

3. Brushes in the motor are too short because of friction If the temperature controller works and the power lamp illuminates but the motor does not move, start offby checking the motor and turbocase connection. Remove the back of the machine and you will see bushing where the motor connects to the gear box. Ensure the bushing is not broken. There is also a set screw that connects the bushing to the gear box / motor shafts. Ensure that these are tight so that when the motor turns, the turbocase turns as well.

If the turbocase is noisy before it stopped working, the gear box could be broken inside. Lack of oil could cause this.

If the lamp illuminates and the motor does not turn, the motor speed controller may need to be

Spare Parts List

Included with your band sealer are the following parts. Please note that spare parts included with your band sealer are subject to change without notice.

Typeset Box which includes numbers (0-9), Letters tweezers, and allen wrench

EXP, MFD, silicone pins (Part# BS-59),

Power Cord (Part# PWC-CBS)

PTFE Sealing Belts (Part# HL-M810-10)

Drive Belts (Part# HL-M810-26)

Speed Adjusting PC Board (Part# BS-52A)

Central Circuit PC Board (Part# BS-52C)

Ink Temperature Potentiometer with Heat PC Board (Part# BS-50A)

O-Rings (Part#s BS-53 and BS-54)

Ink Roller Holder (Part# BS-58)

Ink Rollers, 15mm (Part# IT-IR-15-BLK)

Groove (Trough) Sensor (BS#BS-65)

Carbon Brush for Printer (BS#64)

Allen Wrench (3mm and 5mm)

Quality Control Testing

Our band sealers are manufactured in a facility which is certified in accordance with ISO 9001:2008. In addition, we quality test all of our band sealers in our facility following a rigorous and exacting standards to ensure that the product you purchased is a high quality reliable machine.

Description Inspect all wiring on the unit, nothing is loosely attached. Make sure all wires are connected correctly. Make sure all connections are tight and properly mounted. (Ex: PC Board, Relay) Check parts to ensure they are in proper working order (ex: wheels, belts, knobs, etc) CBS-880 only - Attach the conveyor to the body via the drive shaft (Part #40). Detach after testing. Turn on machine - start, seal, fan, printer Check all knobs to make sure they start and end in the correct position Make adjustments as necessary if there is any unusual noise. Noise should be under 80db. Check fan - There should be air coming out of the cooling blocks Check motor - motor brushes should be held in tightly Check conveyor belt to make sure the belt is running smoothly and evenly Run machine for at least 20 minutes - after the seal temperature has been reached, seal bag sample to ensure good quality seal Band Sealers w/ Printing Option: Printing - make sure ink heating block, ink printing wheel are at optimal heat temperature Sensor and Coding Seat - test the sensor and coding seat are working properly; make adjustments as necessary Clean machine Enter serial # of the unit in the manual Repackage sealer w/ QC form, sealed bag / printed sample and manual.

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