Impulse Sealer Operating Instructions, page 1

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Impulse Sealer Operating Instructions, page 2
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IMPULSE SEALER

INSTRUCTION MANUAL

Thanks for your purchase of our impuse sealers. To obtain the benefit from our products. Please read the following instruction before operation.

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Impulse Sealer Operating Instructions, page 3
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HANDLE

HEATING ADJUSTMENT LIST

{enrlttrOlClfOR---'-

POLYETHYLENE

POLYPROPYLENE

OR HIGH-HEAT FILiI

UNDER 0.03m/m UNDER 0.044m/m

UNDER 0.06m/m UNDER OOBm/m

WARNING

!!

TIMER KNOB

To reduce the risk of shock, disconnect the unit from the supply circuit before servicing the replacement of the heating element.

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Impulse Sealer Operating Instructions, page 4
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OPERATION

. PUT THIS MACHINE

ON A LEVEL AND DRY WORK TABLE. . PLEASE CHECK THE VOLTAGE OF POWER SOCKET, THEN INSERT THE POWER PLUG INTO SOCKET. TRY TO PRESS DOWN HANDLE

KNOB AND TO EXAMINE THE PILOT LAMP IS LIGHTING OR NOT. . ACCORDING TO MATERIAL VARIETY AND THICKNESS OF POLY-BAG,

AT APPROPRIATE

REGULATED HEATING TIME DURATION DEGREE. . PUT A POLY-BAG ELEMENT ON THE HEATING OF THIS MACHINE, THE THEN PRESS DOWN HANDLE KNOB AFTER 1.2 SECONDS, ( SLIDE THE KNIFE COVER FINISHED PERFECS TEALAP PEAR. cuTTlNG, 200HC. 300HC. 400HC) . IF THE SEALING APPREARANCE IS BREAK OR DAMAGE PLEASE

THE 'S" SIDE AND TRY AGAIN

REGULATE TIMER KNOB, TOWARD TILL THE PERFECT SEAL APPEAR.

.IF THE SEALING

IS NON-FULL.WELD, APPEARANCE PLEASE THE "L' SIDE AND TRY AGAIN REGULATE TIMER KNOB TOWARD TILL THE PERFECT SEAL APPEAR.

. IF THE POLY-BAG

STICKS TO SEALING SILICON RUBBER. PLEASE SHORTEN THE SEALING PRESS TIME.

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Impulse Sealer Operating Instructions, page 5
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CAUTION

O KEEP CLEAN, ESPECIALLY

THE CLEAN OF HEATER INSULATED CLOTH, UPPER CLOTH AND HEATING ELEMENT. . DON'T BE WET OR HUMIDITY FOR THE CAUSE OF ELECTRIC OBSTACLE. . BEFORE OPERATION OR ON OPERATION, CHECK HEATER INSULATED CLOTH AND UPPER CLOTH. IF THEY ARE UNUSUAL, REPLACE IT AT ONCE, BECAUSE THE WORN HEATER INSULATED CLOTH AND UPPER CLOTH WILL MAKE ELECTRIC SHORTWAY ALSO WILL DAMAGE TO HEATING ELEMENT, . WHILE REPLACED HEATING ELEMENT MUST BE SAME SIZE AS ORIGINAL. . WHILE SEALING APPEARANCE IS NOT ENOUGH EXCELLENT SHOULDREPLACESEALINGSILICONRUBBER . . DON'T STRIKE POWERFULLY THE BREAKDOWN OTHERWISE WILL HAPPEN. . WHEN USE EXCESSIVE. THE TEMPERATURE TOO HIGH, SUSPEND A LITTLE WHILE,

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Impulse Sealer Operating Instructions, page 6
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INSTRUCTION FOR REPLACING THE TELFLON CLOTH

AND THE HEATER.

REMOVE THE TEFLON CLOTH FROM THE FIXED PLATE. REPLACE WITH A NEW TEFLON CLOTH, SECURE THE FIXED PLATE WITH SCREWS.

WHENCHANGING

THEHEATERR , EMOVETHETEFLONCLOTHANDUNSCREWTHE HEATERP . LACEONEENDOFTHEHEATERONTHEELECTRODA ENDSECURETHE OTHER END WITH SCBEWS. THEN SCREW ON THE TEFLON CLOTH.

ELECTRODE

TELFLON CLOTH SCREW HEATER

F IX E D

SCREW PLATE

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Impulse Sealer Operating Instructions, page 7
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MALFUCTIONS

REASONS

MALFUCTIONS

POWER FAILURE

OF THE HEATING WIRE AND PILOT

POWER FAILURE

BUT THE PILOT LAMP IS STILL ON

SUGGESTIONS

. DISCONNE TED PLUG

. CHANGE THE PLUG

. SHORT OF AC CORD

. BEPAIR OR REPLACE

. AC CIRCUIT DISCONNE TED . REPAIR AC CIRCUIT

. REPLACE THE HEATING WIRE

. HEATER BROKEN

. DISCONNECTED

ELECTRODE . REPLACE THE ELECTRODE WIRE OR CHECK VOLTAGE SPRING . CONTACT YOUR SUPPLIER . TTMER MALFUNCTION

PILOT LAMP STILL

ON AND THE TEFLON O PROLONGED HEATING TIME . DECREASE TIME THE HEATING CLOTH OVERHEATS

O TOO FREQUENT OPERATION . KEEP AT LEAST I SECOND

HEATING WIRE AFTER THE LED LAMP OFF, NEED APPROPRIATE SUDDENLY BROKEN THEN PUSH THE HANDLE. COOLING PERIOD. DAILY OPERATION SHOULD TIMES NOT EXCEED 1,OOO

. FRACTURED GI-ASS TAPE

TO BE CONTINUED

O REPALCE THE GLASS TAPE

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Impulse Sealer Operating Instructions, page 8
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IMPERFECT

TEFLON CLOTH l. REpLnCe THE TEFLON CLOTH l. FRACTURED

. KEEP AT LEAST 1 SECOND

COOLING TIME.

il CONNECTION DIAGRAM

HEATING ELEMENT

TRANSFORMER

MICRO SWITCH

TIMERSET

AC SOURCE

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Impulse Sealer Operating Instructions, page 9

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Impulse Sealer Operating Instructions, page 10
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ITEM

PARTS NAME

ITEM

HANDLE KNOB

ARM

PARTS NAME

HEATER INSULATED CLOTH

MICHOSWITCH BRACKET SPRTNG

HINGE BRACKET

POWER CORD

COILSPRING

HEAIING ELEMENT PIN

MICROSWITCH BRACKET SEALING PLATED

SEALING SILICON RUBBER UPPER CLOTH

MIUHO SWITCH

TRANSFORMER (OUT.PI JN TFFII\i|INA

I HANSFORMER

FIXED PLATE

TIMER SET

WIRE CONNECTOR

TRANSFORMER

SUPPORTOR

  • -- RUBBER FOOT

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Impulse Sealer Operating Instructions, page 11

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Impulse Sealer Operating Instructions, page 12
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ITEM

PARTS NAME

PARTS NAME

ITEM PARTS NAME 17-1 MICROSWITCH SPRING PUTE 35 TEFLON FIXED PI.ATE 2 TIMER 1 8 MICROSWITCH ASSEMBTED SCHEW36 TEFION FIXED PI.ATE SCREW \' SCREW 1 9 MICROSWITCH FIXED SCBEW 37 SEAUNG BAR BOW SPBING 20 HINGE PIN 38 SEALING BAR FIXED BMCKET 5 TRASFORMER 21 WIRECONNECTOR 39 SEALING BAR FIXED BRACKET SCREW 6 TMNSFORMER BMCKET 22 EARIH WIRE 40 SEAUNG BAR RETURN SPRING 7 SCBM 23 EARTH WIRE NUT WASHER 4 1 SEALING BAR RETURN SPRING SCREW SPRING WASHER 24 BASE PI.ATE (SEALING 42 SILICON RUBBER PAD) B PI-ASTIC WASHER 25 EARTH WIRE SCREW 43 HANDLE KNOB o HINGE BRACKET 26 BUSHING 44 HANDLE KNOB WASHER 1 0 SCREW AF POWER CORD BI.ADE HOLDER 1 1 AFi/ 28 RUBBER FOOT 46 CUTTER BI.ADE 12 ARM OPEMTING BMCKET 29 RUBBER FOOTSCRM 47 BLADE FIXED PLATE I/ICROSWITCH ADJUSTING SCREW 30 LOWER (ADHESIVE) IEFLON 48 BI-ADE FIXED SCREW. NUT

BODY

ARM RETURN

SPRING

MICROSWITCH

BMCKET

to INSULATED PLqTE

1 7 MICROSWITCH

HEATING

ELEMENT

32 UPPER

TEFLON

33 TEFLON

PI.ATE

34 TEFLON

PTATE SCREW

HEATING

ELEMENT COVER

50 HEATING

ELEI\,IENI COVER SCREW

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Impulse Sealer Operating Instructions, page 13

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Quick start

  1. Place the sealer on a level, dry work table.
  2. Check the outlet voltage, then plug in the power cord.
  3. Press down the handle and check that the pilot lamp lights.
  4. Set the timer knob to suit the material and thickness of the poly bag.
  5. Lay the bag across the heating element and press down the handle.
  6. Adjust the timer and try again until you get a clean, full seal.

Troubleshooting

ProblemLikely causeFix (from the manual)
Seal looks broken or damagedHeating time is set too longTurn the timer knob toward the "S" side and try again. Page 4
Seal is not fully weldedHeating time is set too shortTurn the timer knob toward the "L" side and try again. Page 4
Bag sticks to the sealing silicone rubberSealing press time is too longShorten the sealing press time. Page 4
No power to the heating wire and the pilot lamp is offDisconnected plug, shorted AC cord, or disconnected AC circuitChange the plug, repair or replace the cord, or repair the AC circuit. Page 7
No heating but the pilot lamp is still onBroken heater or disconnected electrodeReplace the heating wire, or replace the electrode wire or check the voltage spring. Page 7
Pilot lamp stays on and the Teflon cloth overheatsTimer malfunction or heating time set too longDecrease the heating time; contact your supplier about a timer malfunction. Page 7
Heating wire suddenly breaksOperating too frequently, or fractured glass (Teflon) tapeKeep at least 1 second of cooling time after the lamp goes off before pushing the handle again. Daily operation should not exceed 1,000 times. Replace the glass tape or Teflon cloth if fractured. Page 7

Frequently asked questions

How do I fix a weak or damaged seal?

If the seal is broken, turn the timer knob toward "S" (shorter). If it is not fully welded, turn it toward "L" (longer). See page 4.

How often should I replace the Teflon cloth?

Check the heater insulated cloth and upper cloth before and during use, and replace them right away if they look worn. Worn cloth can short out and damage the heating element. See page 5.

How do I replace the heating element?

Unplug the unit, remove the Teflon cloth, unscrew the heater, fit one end on the electrode and secure the other end with screws, then refit the Teflon cloth. Use a heater the same size as the original. See page 6.

How many seals can I make per day?

The malfunction table advises keeping at least 1 second of cooling time between seals and not exceeding 1,000 operations per day. See page 7.