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Javelin Integra
Inspired Design – Precision Engineering
USER INSTRUCTIONS
KC-EDITION 7165-01/12
Thank you for choosing the Keencut Javelin Integra. Every effort has been made to bring you a precision engineered product with the promise of many years of valuable service. In order to obtain maximum benefit from your machine please read these instructions carefully. For advice and assistance or replacement parts please contact your distributor or Keencut.
MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
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Contents
Contents
Safety & Preparation
Set-up
Operation
Installation Installation Blades and blade holders Changing the blade holder Medium duty blade holder
The Graphik blade holder Cutting PVC foamboards Cutting, Scoring hard plastics, Using the Rotary Cutter Changing the Rotary Blade
Maintenance
Cleaning and Lubrication - (warning note) Adjusting the Cutting Head Sliding Bearings.
MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
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Safety & Preparation
CHECKING THE FLAT SURFACE (TABLE TOP)
- Please note! It is essential that the cutter is used on a flat surface for accuracy. A warped or bowed table top can induce a twist or bend in the Cutter Bar resulting in a bowed cut.
SAFETY
- The blade must be removed before moving, cleaning or handling the cutter.
- Do not place your fingers near the blade when using the machine.
- Do not use the Cutter if there are any signs of damage to the Cutting Head or Cutter Bar Assembly.
MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
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Set-up
- DO NOT REMOVE THE PACKAGING BANDS UNTIL INSTRUCTED.
CHECK THE TABLE SURFACE IS FLAT
Check the flatness of the worktop by stretching a thin piece of strong thread between two blocks (of the same height) measure the height of the thread above the table surface at regularintervals. If it is not flat the tabletop will need to be adjusted, small adjustments can be made by using thin plastic or paper spacers between the cutter base and the table surface.
POSITION THE CUTTER
Place the cutter on the table in its operating position, cut the packing bands with scissors and remove it from underneath being careful to hold the cutter safely.
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Set-up
FIT THE LIFTING HANDLES
Using a 17mm spanner fit a lifting handle to each end. Once tightened they should move freely without sideways movements.
Check the cutter is in the correct position on the table and that the Base Plate and End Plates are in line.
Attach the two End Plates using the four pan head screws 1 .
Check that each lifting handle operates correctly.
Lifting vertically remove the cutter from both guide rods at the same time. Check that the Base Plate is laying flat on the table surface along its length. If necessary use paper or card under the full width of the Integra base to make it level on a bench top that is not flat.
Use the countersink head screws 2 to fix the Base Plate to the table.
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Set-up
BLADES AND BLADE HOLDERS
The Javelin Integra is fitted with an all-new vertical action cutting head which reliably controls the blade depth and eliminates the need for heavy downward hand pressure when cutting tough materials such as PVC foamboard. Providing a smooth consistent cutting action on just about every flexible material used in the Graphics and Sign making Industries.
The Javelin Integra Cutter bar has been designed to cut a variety of boards to a thickness of 10mm (3/8") using standard Medium Duty utility blade. Materials to 13mm (1/2”) can be cut using the GRAPHIK D 017 blade holder.
Consideration should be given to the toughness of the board being cut and the maximum depth of cut. It is recommended that heavy materials such as PVC foamboard should ideally be cut using the Graphik blade holder and to a maximum of 6mm (0.25") whereas, lighter materials like foam centred board can be cut up to the maximum cutting depth of the blade being used.
MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
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Set-up
CHANGING THE BLADE HOLDER
Before removing a blade holder make sure the blade has been removed or guarded as appropriate.
Loosen both of the knurled screws A by two turns, raise the blade holder to align the clearance holes with the screw heads A and detach the blade holder. Reverse the procedure to refit or replace a blade holder and finger tighten the screws.
MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
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Set-up
MEDIUM DUTY BLADE HOLDER
Fitting the blade. Remove the magnetic blade guide by releasing the blade clamping knob B .
Place blade onto the guide ensuring the blade notches are properly located and the back face of the blade is lying flat on the guide.
MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
Lower the blade guide into position feeding the blade behind the clamping bar.
Adjust the height of the blade guide to give the correct blade depth and tighten the blade clamping screw B .
Optimum performance is achieved with a sharp blade set so it is only just deep enough to cut through the material.
For cutting tougher materials such as PVC foamboard and materials up to 13mm (1/2”) thick the ‘Graphik’ blade holder is recommended.
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Operation
THE GRAPHIK BLADE HOLDER
Detach the blade clamping plate C by removing the large black clamping screw D , if there is a blade already in the holder it will come away with the magnetic clamping plate C . Please note. The blade depth adjuster with the small black knob is free to slide along its slot and the raised pin on the underside locates in the small hole in the GRAPHIK blade.
The underside of the clamping plate must be clean before fitting the new blade. The blade can be positioned on the clamping plate to cut in either direction on the cutter bar.
Place the clamping plate in position on the blade holder and after adjusting the cutting depth tighten the clamping screw. Check that the blade is properly fitted and will run freely in the base groove.
The blade depth is adjusted by sliding the adjustment knob E up or down to retract or extend the blade. It is good practice to set the depth so that the minimum amount of blade is exposed to just cut through the material, it takes much less effort and produces a better cut.
CUTTING PVC FOAMBOARDS
PVC is a very tough and durable material and it is very important to cut it slowly to allow the material to separate smoothly as the thickness of the blade passes through it. If the cutter moves too fast a ticking or louder noise will be heard as the material splits and the result will be a distorted and rough cut. PVC should be normal room temperature or higher for easier consistent cutting. If you store your boards in an unheated room in winter you will find them much more difficult to cut and the colder the board the slower they will need to be cut.
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Operation
CUTTING
The standard GRAPHIK blade holders can be set to cut at different depths and in either direction by simply adjusting or flipping the blade over in the holder. You can also push or pull the cutting head to suit your own comfort.
DEEP CUT
SHALLOW CUT
DEEP CUT
SHALLOW CUT
Once the blade is set move the cutting head near to the start of the cut, press down the blade holder and push or pull to make the cut. Only light finger pressure is usually required to depress the blade holder so most of your effort can be directed into pushing the blade through the material.
SCORING HARD PLASTICS
Many hard plastics such as Acrylic can be scored and snapped by hand or over the edge of a bench (use hand and eye protection). The back edge of the GRAPHIK blade can be used as a scoring blade, position the plastic sheet in the cutter and draw the blade backwards across the surface applying downward pressure to the blade holder, some plastics will benefit from being scored a number of times before snapping.
MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
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Operation
THE ROTARY CUTTER
The Rotary Blade Holder is used to cut textiles, thin papers and other delicate materials, it uses a circular blade to press down onto a cutting mat or sheet of suitable plastic placed on the base of the machine.
The red plastic blade guard helps to protect the blade and fingers but, be very careful as the blade is extremely sharp. The guard has to be closed to allow the blade holder to be fitted or removed, align the scallop E in the red plastic guard with the left hand release hole and fit/remove the blade holder in the normal way.
GUARD FULLY CLOSED
USING THE ROTARY BLADE CUTTER
Position the material to be cut on the cutting mat in the machine and lower the cutter bar. Rotate the safety guard grip clockwise to reveal the blade. Apply downward pressure to the blade holder whilst drawing the cutting blade along the material in one continuous motion.
Some materials will cut better if a harder plastic base is used in place of the cutting mat. Acrylic works well for this, use a piece at least 15cm (6") wide and long enough to support the full cut length of the material. Lighter downward pressure will be required with harder plastic bases.
MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
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Operation
CHANGING THE ROTARY BLADE
- The circular blades are extremely sharp - wear protective gloves
and handle with care.
Unscrew the clamping knob I to release the clamp plate then carefully remove the blade with the red guard and the blade centre boss.
Separate the blade F from the red guard G and push out the magnetic centre boss H , be extremely careful, the point of a pencil can be used to help push the boss free of the blade. Ensure there is no debris attached to the magnetic boss or any of the other components, reverse the procedure to install the new blade.
Using gloves check that the blade revolves freely, if not it is an indication that the clamping knob I is too tight or there is debris inside.
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Maintenance
CLEANING AND LUBRICATION
It is good practice to keep a dust sheet over the cutter if it is not to be used for extended periods. In any event regularly clean it with a dry cloth or to remove any stubborn stains use a cloth dampened with a little water/detergent.
Should the cutting head slideway require lubrication use a silicon spray or silicon impregnated sponge.
- Please note! DO NOT Use mineral oil or solvents to lubricate or clean the cutter, because the plastic components and bearings will be damaged.
CUTTING HEAD BEARINGS
The bearings that control the sliding motion of the cutting head are manufactured from a high grade polymer and under normal use will last for an extremely long time. As they settle into position you may find a slight amount of side play, this can be removed by tightening the two adjustment screws:
Place the long end of the 2mm Allen key provided into any of the two screws J and very gradually tighten it with one hand whilst moving the cutting head up and down the cutter bar with the other. Once you feel the sliding motion start to tighten undo the screw the smallest amount so the cutting head just slides easily.
Repeat this on the other screw, further finer adjustment on each screw may be needed to achieve an easy sliding movement with zero side play.
KEENCUT Limited accepts no liability if the product is not assembled and used in the correct way.
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Quick start
- Check the table: The cutter needs a flat surface. Stretch a thin strong thread between two equal blocks and measure its height above the table at intervals. Use thin spacers under the base to correct small errors.
- Position the cutter: Place it in its operating position on the table. Cut the packing bands with scissors and remove them from underneath.
- Fit the handles and end plates: Fit a lifting handle to each end with a 17mm spanner. Attach the two end plates with the four pan head screws.
- Fix the base plate: Make sure the base plate lies flat on the table. Fix it with the countersink head screws.
- Fit the blade: For the medium duty holder, release clamping knob B and remove the magnetic blade guide. Seat the blade on the guide and lower it into position behind the clamping bar.
- Set the depth: Adjust the blade guide so the blade is just deep enough to cut through the material. Tighten the blade clamping screw B.
- Cut: Move the cutting head near the start of the cut, press down the blade holder and push or pull to make the cut.
Troubleshooting
| Problem | Likely cause | Fix (from the manual) |
|---|---|---|
| Cut is bowed | The table top is warped or bowed, which can twist or bend the cutter bar. | Use the cutter on a flat surface. Check flatness with a thread and fix small errors with thin plastic or paper spacers under the base. Page 4 |
| PVC foamboard cut is rough or distorted | The cutter is moving too fast, or the board is cold. | Cut slowly. A ticking or louder noise means the cut is too fast. Keep PVC at room temperature or warmer. Colder boards need slower cutting. Page 10 |
| Cutting takes a lot of effort | The blade is set deeper than it needs to be. | Set the blade depth so only a small amount shows, just enough to cut through the material. Page 10 |
| Cutting head has side play | The bearings have settled into position. | Tighten the two adjustment screws gradually with the 2mm Allen key while moving the head along the bar. Back each screw off the smallest amount so the head slides easily. Page 14 |
| Rotary blade does not turn freely | The clamping knob is too tight, or there is debris inside. | Wear gloves. Check for debris and loosen the clamping knob I. Page 13 |
| Cutter needs cleaning or lubrication | Dust or a dry cutting head slideway. | Clean with a dry cloth or a cloth with a little water and detergent. Lubricate the slideway with silicon spray. Do not use mineral oil or solvents. Page 14 |
Frequently asked questions
What blade holder should I use for PVC foamboard?
The Graphik blade holder is recommended for tougher materials such as PVC foamboard and materials up to 13mm (1/2 inch) thick. See page 9.
Can the Javelin Integra score acrylic?
Yes. Use the back edge of the Graphik blade to score hard plastics such as acrylic, then snap them. Some plastics need several scoring passes. See page 11.
What is the rotary cutter for?
It cuts textiles, thin papers and other delicate materials. It uses a circular blade over a cutting mat or plastic sheet. See page 12.
Can I use oil or solvent on the cutter?
No. Do not use mineral oil or solvents to clean or lubricate it. They damage the plastic parts and bearings. Use silicon spray on the slideway. See page 14.
Does the table need to be flat?
Yes. A warped table can bend the cutter bar and give a bowed cut. See page 4.
