Mactac PERMACOLOR LF3640G Performance Guide, page 1

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Mactac PERMACOLOR LF3640G Performance Guide, page 2
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LF3640G

Version #16 (0519) Approved by J. S.

LF3640G RAYZor™ Cast Gloss Overlaminating Film

The Permacolor system is a series of pressure sensitive products for mounting and protecting in the imaging industries. Pressure sensitive Permacolor provides fast, efficient processing through cold roll lamination techniques without the need for heat, drying or messy coating operations.

LF3640G is a 1.5-mil clear gloss; highly conformable cast PVC film. The product is coated on one side with a clear permanent, acrylic pressure sensitive adhesive and supplied with a smooth 60# glassine release liner. Additional UV protection is built into the overlaminating film to help extend the life of your graphic by resisting color fade caused by ultraviolet light. Can be used to laminate:

Photographic prints Solvent screen printed images HP Latex inkjet prints Water-based inkjet prints

Transparencies Solvent and eco-solvent inkjet prints Canon UVgel 356 prints

LF3640G is designed for use with GV729 and GVC929 in long-term outdoor, marine, fleet or vehicle markings on flat, curved, corrugated and riveted surfaces. Use LF3630G with RR100 in rough textured wall applications.

Physical Properties Property

Thickness, inches (mm) Film plus adhesive Total product

Peel Adhesion lb./in. (N/25mm) 180° on stainless steel

  • 20 min
  • 24 hr.

Quick Tack, lb./in² (N/25mm) Stainless Steel

Dimensional Stability, (%) 48 hours @ 158°F

ASTM D-645

PSTC-1

FTM - 9

FTM - 14 10” x 10” Sample Bonded to aluminum

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Mactac PERMACOLOR LF3640G Performance Guide, page 3
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Gloss (60°) Temperature Ranges Minimum Application: End Use:

40°F (+4°C)

  • 50°F to 225°F (-45°C to 107°C)

Surface Burning Characteristics (Meets ANSI, NFPA, and IFC as class A) Flame Spread Smoke Density Adhesive pH

ASTM E84-01 or ANSI/NFPA 255 or IFC 8-1

TAPPI-529

Salt Water Spray 100 hours @ 5% solution Water Immersion 100 hours immersed @ RT Other immersion tests show:

  1. Gasoline (30 min.)
  2. Water and Detergents (24 hrs.)

ASTM B 117-03

  1. 10% HCL (10 min)
  2. 10% NH OH (10 min)

Additionally, this product has good resistance to detergents, alcohol and some aliphatic solvents for short periods of time. Not recommended for contact with ketones, esters, aromatic solvents and chlorinated hydrocarbons.

The outdoor durability is 5 years in outdoor vertical applications in the Central US and 7+ years indoors and up to one (1) year on indoor Floor Graphics. Horizontal application or in the Southwest regions will be 50% less. The durability of the image is mainly dependent upon the quality of the inks (see technical data sheets given by the ink manufacturers) and pressure sensitive media being used.

Two years when stored at 75°F (24°C) and 50% relative humidity or less. Note: Mactac recommends that rolls be stored on end or suspended from the core.

  1. The user is responsible for determining the product’s suitability, including adhesion and if needed, removal characteristics when used in applications other than listed specifically in this Performance Guide.
  2. If there are any questions about applications, please contact your Mactac sales representative to discuss your requirements for recommendations.
  3. If this is a printed Performance Guide it is an uncontrolled document. Please check the Mactac website for the latest, most up-to-date version.

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Mactac PERMACOLOR LF3640G Performance Guide, page 4
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  1. We recommend you work in a controlled environment (> 72°F (23°C) and 50% RH), and condition the media in the printing room 24 hrs. before printing.
  2. Ensure print is perfectly dry. Material should have 24 hrs. drying time, open to the air, and prior to lamination or transportation. Laminate through a professional laminator at 3 - 5 ft./min. Slight mottling may occur from being in the roll too long. This will go away with a little time (typically 24-hrs) in the sun. If this is not possible, simply heat the top roll on your laminator to a temperature of no more than 120°F (50°C) to remove. Caution: heating this film will allow it to stretch easier; special care with film tension will be required!
  3. Since this is a very thin cast vinyl film, it is very easy to stretch, keep film face tension as low as possible to reduce this possibility.
  4. Where exposure to harsh chemicals, solvents or high pressure wash is anticipated we recommend you seal the edges with varnish, heavy duty car wax or silicone in order to avoid penetration of these liquids into the adhesive.
  5. To allow for easy transportation, IMAGin laminated with LF3600 Series can be rolled up, with the image out, with a minimum diameter of 7 inches (18cm). When an overlaminate does not protect the image, make sure the print is completely dry and protected in a plastic bag. During transportation or storage, avoid exposing them to extreme temperature and humidity changes.
  6. Always test the combination of inks, media and laminating films prior to commercial use. Slight surface mottling may appear in this high gloss film while in the roll form due to the softness of the film itself. This will disappear after one to two days after lamination all by itself. However, if waiting is not an option, a small amount of heat (100° - 120°F) during the laminating process will remove the mottling immediately. Use care not to stretch the film during this process. Always maintain as little film tension as possible to minimize this possibility.

Values given are typical and are not necessarily for use in specification. CALL 1-800-321-8834 for additional product information

IMPORTANT NOTICE: The information given and the recommendations made herein are based on our research and are believed to be accurate, but no guarantee of their accuracy or completeness is made. In every case, user shall determine before using any product in full scale production, or in any way, whether such product is suitable for user’s intended use for their particular purpose under their own operating conditions. User assumes all risk and liability whatsoever in connection with their use of any product. The products discussed herein are sold without any warranty as to merchantability or fitness for a particular purpose, or any other warranty, express or implied. No representative of ours has any authority to waive or change the foregoing provisions, and no statement or recommendation not contained herein shall have any force of effect unless in an agreement signed by the officers of seller and manufacturer. Nothing contained herein shall be construed to imply the nonexistence of any relevant patents or to constitute a permission, inducement or recommendation to practice any invention covered by any patent without authority from the owner of the patent. The following is made in lieu of all warranties, express or implied: Seller’s and manufacturer’s only obligation shall be to replace or credit such quantity of the product proved to be defective at its discretion.

TM Trademark of Morgan Adhesives Company LLC ® Registered Trademark of Morgan Adhesives Company LLC www.Mactac.com

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Quick start

  1. Work in a controlled environment above 72°F (23°C) and 50% RH, and condition the media in the print room 24 hours before printing.
  2. Let prints dry for 24 hours, open to the air, before laminating.
  3. Laminate through a professional laminator at 3–5 ft./min.
  4. Keep film face tension as low as possible; this thin cast film stretches easily.
  5. Seal edges with varnish, heavy duty car wax or silicone where harsh chemicals, solvents or pressure washing are expected.
  6. Roll laminated prints image out, with a minimum diameter of 7 in (18 cm), for transport.

Troubleshooting

ProblemLikely causeFix (from the manual)
Slight surface mottling in the gloss filmSoftness of the film while it is in roll formIt disappears within one to two days after lamination, or apply a small amount of heat (100°–120°F) during lamination. Take care not to stretch the film. Page 4
Film stretching during laminationVery thin cast vinyl film, especially when heatedKeep film face tension as low as possible; take extra care with tension when heating the top roll. Page 4

Frequently asked questions

What prints can LF3640G laminate?

Photographic prints, solvent screen prints, HP Latex, water-based, solvent and eco-solvent inkjet prints, Canon UVgel 356 prints and transparencies. See page 2.

How long does LF3640G last outdoors?

5 years in outdoor vertical applications in the Central US, 7+ years indoors and up to one year on indoor floor graphics. Horizontal or Southwest exposure is 50% less. See page 3.

What is the minimum application temperature?

40°F (+4°C). End-use range is -50°F to 225°F (-45°C to 107°C). See page 3.

Which chemicals should LF3640G avoid?

It is not recommended for contact with ketones, esters, aromatic solvents and chlorinated hydrocarbons. See page 3.

How should the rolls be stored?

Store on end or suspended from the core; shelf life is two years at 75°F (24°C) and 50% RH or less. See page 3.