Martin Yale J1811 Padding Press Manual, page 1

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Martin Yale J1811 Padding Press Manual, page 2
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Jiffy Giant Padding Press

Model J1824

Thank you for selecting the Martin Yale Model J1824 Jiffy Giant Padding Press. We recommend that you familiarize yourself with the Jiffy Giant Padding Press by carefully reading these instructions. Thorough understanding of the information contained within these instructions will help to eliminate most operator associated errors and ensure years of trouble-free performance.

NOTE:

For best results, all material should be jogged before padding. Martin Yale Model 400 or Model 4200 Jogger is recommended.

Locate all loose parts in the package (refer to parts list and diagram). Mount the door handle using the two screws supplied. Bolt the sides to the top and bottom with the smooth sides of the parts facing inside. Tighten the screws. Mount the paper clamps to the sides with the knobs and washers as shown in the diagram. The rubber tips on the thumbscrews face downward and the nylon washers go between the knobs and side frames. Install the Elevation Bar by inserting leg ends (first one side, then spread to fit other side) into the holes provided at the bottom ends of the sides, (second hole).

Rotate the Elevation Bar to tilt the press forward. Drop the door in place; the bottom edge into the slot on the Base Plate and the top edge over the Top Plate. Square the paper into the press against the door. Place the pressure plate on the top of the paper stack against the door. Lower the Paper clamps to the pressure plate and tighten the hand knobs. Use the thumbscrews to apply additional pressure. Do not use tools such as wrenches or pliers! Remove the door and apply padding compound to the facing edge of the paper stack. When dry, release the clamps to remove pad. For Carbonless Paper The pressure plate is constructed so that it can be set on the edge of the paper for little penetration or moved away from the edge so that the carbonless padding compound can penetrate further into the sheet. If you are doing snap-outs in carbonless forms, you can move the pressure plate in about 1/4 “ and the padding compound will penetrate just as we’ll as if you used a tipping machine.

Clean unit after use with warm, soapy water. Do not use the same brush for regular and carbonless padding compounds. A paper liner can be used to minimize clean up.

251 Wedcor Drive • Wabash, IN 46992 Phone (260) 563-0641 • Fax # (260) 563-4575 Website: www.martinyale.com • Email: info@martinyale.com

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Martin Yale J1811 Padding Press Manual, page 3
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Parts List Model J1824

Part # W-O182407

Qty. Description Right Side Panel

¼ x ½ Nylon Washer

8-32X3/8 PH P/HD B/O

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Quick start

  1. Jog all material before padding for best results.
  2. Mount the door handle with the two supplied screws and bolt the sides to the top and bottom with smooth sides facing in.
  3. Mount the paper clamps with the knobs and washers (rubber thumbscrew tips down, nylon washers between knobs and side frames).
  4. Install the elevation bar in the second holes at the bottom of the sides and rotate it to tilt the press forward.
  5. Drop the door in place, square the paper against it and set the pressure plate on top of the stack.
  6. Lower the clamps, tighten the hand knobs and add pressure with the thumbscrews (no wrenches or pliers), then remove the door and apply padding compound.

Troubleshooting

ProblemLikely causeFix (from the manual)
Pad does not form well from uneven sheetsThe material was not jogged before padding.Jog all material before padding. A Martin Yale Model 400 or Model 4200 Jogger is recommended. Page 2
Paper stack is not held firmlyThe clamps are not tight enough.Lower the paper clamps to the pressure plate and tighten the hand knobs. Use the thumbscrews for extra pressure. Do not use tools such as wrenches or pliers. Page 2
Carbonless padding compound does not soak in far enoughThe pressure plate is too close to the paper edge.Move the pressure plate away from the edge so the compound can penetrate further. For snap-outs, move it in about 1/4 inch. Page 2
Press does not tilt forwardThe elevation bar is not rotated.Rotate the Elevation Bar to tilt the press forward. Page 2
Compound mixes between typesThe same brush was used for regular and carbonless compounds.Do not use the same brush for both. A paper liner can reduce clean up. Page 2
Press is dirty after usePadding compound is left on the unit.Clean the unit after use with warm, soapy water. Page 2

Frequently asked questions

How do I pad carbonless forms with this press?

Move the pressure plate in about 1/4" from the edge so the carbonless padding compound penetrates further, similar to a tipping machine (page 2).

What is the elevation bar for?

It fits into the second holes at the bottom of the sides and is rotated to tilt the press forward (page 2).

How should I clean the press?

Use warm, soapy water after use, keep separate brushes for regular and carbonless compounds, and use a paper liner to reduce cleanup (page 2).