MBM Aerocut Velocity Complete Air Feed Paper Slitter-Cutter-Creaser- Perforator Digital Finisher

OPERATION MANUAL

UCHIDA YOKO CO., LTD., TOKYO, JAPAN

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・Use machine only after reading the "Safety Instructions" given below carefully.

・These safety instructions are given to ensure that the machine will be used safely and

properly and to prevent operators from sustaining harm and injuries.

Explanation of markings Marking

Warning This symbol stands for immediate danger threatening the life and health of

persons. Disregarding these instructions may cause severe damage to

health and even serious injuries.

Caution This symbol stands for an endangering situation that may occur.

Disregarding these instructions may lead to slight injuries or damage to

Definition of Symbols and Notes

In this manual the following names and signs stand for possible dangers.

This symbol stands for an endangering situation that may occur.

Disregarding these instructions may lead to slight injuries or

This symbol stands for notes, operational hints, and other useful

information.They are convenient for exploiting the machine’s functional

SAFETY INSTRUCTIONS

Explanations of the illustrations used in the Safety Instructions are given as follows:

Warning

1. Don't open the cover of the equipment. There is a danger of receiving an injury or electric
2. Don't touch any rotating part. There is a danger of receiving an injury.
3. Don’t put hands inside work area. May result in severe injury.

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Caution

1. Don't put a hand into the cover or a clearance between parts. There is a danger of
2. Don't bring a hand, face, hair, sleeves of clothes and the like close to the rotating parts of

the machine. There is a danger of receiving an injury.

3. Don't touch the blade point of the cutter. There is a danger of receiving an injury.
4. Turn off the power supply beforehand when setting the feed table. There is a danger of
5. Turn off the power supply beforehand when removing paper scraps. There is a danger of
6. Do not exceed the MAX level when stacking the paper. Exceeding it may cause a
7. Turn off the power supply beforehand when starting maintenance or inspection. There is a

danger of receiving an injury.

8. When you install a machine, please install to a place with no dust, and the place which is

not influenced with a liquid. It becomes the cause of failure if the installation method is

9. When you put a machine into operation, please change into the state where all covers

were closed. If it works where a cover is opened, there is fear of an injury.

Read this "Operation Manual" carefully before use. In particular, be sure to read "Safety

Instructions" (page 2 to page 3) to ensure that the machine will be used properly.

Keep the manual at an appointed place with care so that it may be accessible whenever

The specifications of this product are subject to change for improvement. Therefore, don't

mistake the "Operation Manual" of one product of the same model for that of another

because descriptions in the "Operation Manual" of products of the same model may differ.

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Contents

1 Introduction..................................................................................6

Names of parts ........................................................................................................6

Paper weight / quality ..............................................................................................9

2 Operating instructions ...............................................................10

Lock a caster brake ............................................................................................... 10

Turning the power on............................................................................................. 10

Paper setting ......................................................................................................... 12

Stacker and Waste box settings ............................................................................ 13

Power off ............................................................................................................... 17

3 Cut pattern input........................................................................18

PRESET ................................................................................................................ 18

MANUSET............................................................................................................. 20

FLEX MODE.......................................................................................................... 23

SAVE / READ ........................................................................................................ 25

4 How to use options....................................................................27

How to attach the Y-perforator ............................................................................... 27

How to adjust the Y-perforation location ................................................................ 28

How to adjust the depth of Y-perforation................................................................ 29

5 Adjustment ................................................................................30

Adjustments on the paper feed section ................................................................. 30

Speed change ....................................................................................................... 32

Skew adjustment ................................................................................................... 33

Creaser adjustment ............................................................................................... 33

Fine adjustments on processing positions............................................................. 34

In cases cutting positions don’t match to image positions. ............................. 34

If the cut measurement does not match the input value ................................. 35

6 Manual control...........................................................................37

Manual control screen ........................................................................................... 37

Paper jam .............................................................................................................. 37

7 Error messages .........................................................................38 8 Troubleshooting.........................................................................43 9 Product specifications ...............................................................45

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Introduction

1.1 Names of parts

Warning

Don’t put hands inside work area.

May result in severe injury.

Don't touch any rotating part. There is a danger of

Don't open the cover of the equipment. There is a

danger of receiving an injury or electric shock.

Caution

Don't touch the blade point of the cutter. There is a

danger of receiving an injury.

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Paper guide x2

(Small)

Business card x2 Partition

Paper guide x2 (Large)

Electric Power cord

START

STOP

END

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READ

SAVE

SAVE

READ

CREASE

TABLE

VACUUM

BLOW

CUTTER

(Guillotine)

SPEED

PAPER FEED WORK TIME

BLOW

CREASE

ADJUST

1.4 Paper weight / quality

Use suitable paper stocks which weight is 120 to 400gsm(0.005”-0.016”).

These paper stocks are not suitable in use.

・Papers that has heavily electric static charged. It may cause miss-feed, double feed

・Papers that are more than 0.125” curled or waved.

It may cause miss-feed, double

feed or paper jam.

・ Papers that have ink or toner not fused properly.

It may cause contaminating the work

・Papers that are too slippery.

It may cause miss-feed or inaccurate results.

・Prints that are shrank, stretched or skewed inconsistently.

It may cause inaccurate

2.1 Lock a caster brake 2.2 Turning the power on

OFF

AC 110-120V 50/60Hz 400W

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When the power turned on, the touch screen showsINITIAL POSITION button.

The slitters will move to their initial position automatically. Then the button changes to

SET.

① Enter the cut pattern.

② Enter the number of sheets for operation.

All the sheets on the feed table will feed in case 0 is entered in Qty.

③ Touch the screen to have

to activate cut-mark registration.

When it is on, the machine register the cut-mark and cross cuts at proper positions even

the image is drifted.

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① With a press of SET button, the slitters will move to the positions according to the

② At the same time, Feed table will move to the lower end position.

③ START button will be indicated upon all slitters are completely set.

① Press the START button on the home screen. If the feed table

is in upper position. The feed table moves down. Press STOP

button to stop the table moving.

② Flip through the sheets well before you put them on the feed

③ Set the sheets on the feed table. Use the paper guide (Large)

and paper guides (Small) to fix the sheets.

・ Paper loading capacity is 3.95”.

・ Make sure that the paper stack does

not exceed the MAX label.

・ It affects finishing accuracy if there is a

gap between the side guide and the

・If the print is skew on the sheets, the angle of the side guide can be adjusted.

Warning

Don’t put hands inside work area. May result in severe injury.

2.7 Stacker and Waste box settings

Place the Waste box under the Chute.

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② Open the stacker and set the stays in the indentation of the back of the stacker at an

appropriate angle to allow smooth paper ejection.

③ Adjust the large paper guide according to the paper size.

④ Hang the business card stacker to the Stacker panel.

⑤ Find the V- notch to see where to put the business card partition.

⑥ When it is not used, it may be hooked to the upper holes in the stacker panel.

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⑦ Change the settings of the stacker according to the cut pattern.

・Press START to start an automatic operation. The display will change to RUNNING.

・After processing the entered number of sheets in

, the machine stops

・Do not open the Safety cover (

Page 6) while the machine is running. Machine will

Home screen (While Running)

・Press STOP and the machine will make an EMERGENCY stop even if the operation is

・Press END if you wish to stop the machine when the current sheet is completed.

・ The counter indicates the number of finished sheet when the machine is stopped with

STOP or END button.

to reset the counter to 0.

・ If paper is left in the machine, remove it by inching. (

・ The total number of processed sheets are counted. Press

the number. You can change the Total number.

・ You can make a little adjustment on Total number.

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and hold to clear

・Dispose the wastes in the waste box appropriately.

・Overloading wastes causes errors or a breakdown.

・Make sure that the machine is stopped.

・Return to the Home screen.

・Turn off the Power switch.

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Cut pattern input

PRESET is a series of cut patterns that are already stored in the machine.

In MANUSET mode, user programs can be created and stored into the machine.

In FLEX MODE, you can generate user data with a lot of flexibility in layout.

these data can be stored into the machine.

3.2 PRESET

② Press the size of the original sheets.

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③ Select the cutting pattern.

Cutting Pattern Selection Screen

Cutting Pattern Confirmation Screen

Cut pattern can be checked in detail and the measurements can

Refer to MANUSET (

Page.20) for measurement setting

Confirm the cut pattern.

Return to the previous page.

④ The machine recalls the preset pattern and automatically returns to the home screen.

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3.3 MANUSET

② The screen displays the current cut pattern.

Cutting Pattern Input Screen

Crease Pos. Input Screen

Cutting Pattern Input Screen

Move to User Program Selection Screen.

Save Cut pattern as inputted into User Program memory.

Confirm Cut pattern as inputted.

Move to Crease Pos. Input Screen.

will be indicated in case crease processing is given.

Go back to Home screen without any changes.

Crease Pos. Input Screen

All values inputted on Crease pos. input screen will be cleared.

Confirm values as inputted and go back to Cutting Pattern Input

③ Press the number to change the value.

Measurement A-R can be customized. Measurement S-U will be calculated

④ There are some limitations in value as shown on below image.

Front margin size [inch] It doesn't make the first cut if 0 is entered.

Paper size [inch] 8.25-26.75

Cut size [inch] 1.775-

Top margin size [inch] 0 or 0.125~2.25

Cut size [inch] 2.165-

Gutter size[inch] 0.08- (Depending on paper) When 0 is entered, the machine makes single cuts.

Cut-mark Position [inch] Only smaller number than the front margin can be entered.

Bottom margin size [inch] 0 or 0.125~2.25

Distance between perforator [inch] 2 or more

・If an error message is displayed.

3.4 FLEX MODE

① Press FLEX MODE.

② FLEX mode is an operation mode where you can input up to 20 actions (cross cut,

crease or perforate) per page.

This allows the machine to finish jobs which MANU SET

cannot finish, such as multiple sizes of cards from a page and pass through pages

③ This picture on right is an example which

will explain how to input values.

④ Press the number to change the value.

⑤ When data input is completed, press

to the next screen.

⑥ This screen allows you to input each pitch from No. 1 to No. 20. The adjacent switches

are used for selecting no operation, guillotine, or creaser. Every time the switch is

pressed, the selected operation changes.

⑦ If the pitch of 0.000 is input, all the pitches after that one are corrected to 0.000 (no

⑧ Pressing SAME PITCH copies the No. 1 pitch and its relevant operation to No. 2 to No.

⑨ When data input is completed, press

to the next screen.

⑩ When data input is completed, Press

3.5 SAVE / READ

・ 100 of MANUSET user data can be stored.

・ 60 of FLEX MODE user data can be stored.

・ SAVE/READ procedures are same in each mode.

SAVE

① Can store the contents of the MANUSET Press the SAVE.

Cutting Pattern Input Screen

② Press the button in which you wish to make a registration.

Move to the next 10 program

③ Enter the name for registration.

Currently registered name Double Click to make a copy of input name.

④ This message will be shown if SAVE was pressed. Then press OVERWRITE and save

⑤ Saved user data can be deleted with a press of CLEAR.

READ

① Can store the contents of the MANUSET Press the READ.

Cutting Pattern Input Screen

② Press the button of the name you wish to retrieve.

③ Confirm the details of the program for retrieval.

Data can be accessed with a press OK.

How to use options

4.1 How to attach the Y-perforator

① Remove the delivery guide.

In case Perforator unit is not set in the machine, please attach the delivery guide

instead in order to avoid paper jam.

② Attach Y-Perforator unit.

・Be sure to hold the perforator with both hands and attach it as shown in the figure.

・Fasten knobs to fix the position of the unit.

4.2 How to adjust the Y-perforation location

① When using the perforator, the screen will display where to fix the perforator, as shown

② If the upper blades are positioned to come into contact with the lower blades, the upper

blade position can be adjusted with the perforator attached to the main body.

③ Loosen the clamp levers, move the perforator to the desired position based on the scale,

and tighten the clamp levers firmly.

④ If the upper blades are not positioned to come into contact with the lower blades,

remove the perforator from the main body for adjustment.

⑤ Loosen the two knurled head screws to remove the perforator cartridge cover.

⑥ Loosen the clamp levers, move the perforator to the desired position based on the scale,

and tighten the clamp levers firmly.

⑦ Then, loosen screws with an accessory wrench and adjust the lower blade position to

near the center of the upper blades.

4.3 How to adjust the depth of Y-perforation

① Change in the paper thickness, recommend you adjust the depth of Perforation.

② The height of the upper blades can be individually adjusted.

③ Shift the perforator lock lever to the right and raise the upper blades.

④ Adjust a height adjustment screw in the up direction if it is cutting into too deeply, and in

the down direction if not cutting into sufficiently.

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Adjustment

5.1 Adjustments on the paper feed section

・Adjustments are required when the machine is likely to feed double or skew.

「 VACUUM 」

Double paper feeds may occur in case of feeding thin or low density papers. In such

cases, turn down the VACUUM.

Empty feed may occur in case of feeding heavy paper. In such a case, turn up the

VACUUM.

VACUUM will be turned off when the value is 0.

「 BLOW - FRONT 」

BLOW – FRONT will be turned off when the value is 0.

「 BLOW - SIDE 」

Thin paper might be bent and fed. In this case, turn down the side blower.

Empty feed may occur when paper is heavy. In such cases, turn up the blower.

Papers with statics may cause double paper feed. In such cases, turn up the blower.

BLOW- SIDE will be turned off when the value is 0.

・PAPER FEED WORK TIME adjustment

0.5 sec. is the default setting. Paper fed work time can be adjusted with a fraction of 0.1s.

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・Sensitivity of Double feed sensor

・If the machine detects double feed even with a

single sheet, lower the sensitivity of the detection

・The detection sensor detects double feed by

checking the edge of sheets as shown on the

It is recommended not to print on the

Paper feed direction

Papers which length is less than 9.843” may

not be fed properly. Use the upper suction

shutter to avoid empty feed.

・ There are four feeding speed levels.

・ The currently selected speed level is inverted to black.

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・If print is skew on the sheet, the angle of the

side guide can be adjusted.

Skew adjustment dial

・The angle of the side guide changes as the

skew adjustment dial is turned.

Set the sheets again.

・Turn the lever shown in the drawing below to adjust the crease depth.

・If creasing pressure is not enough even the lever is adjusted, pressing ・・・・・

button on MANUAL/SPEED screen and changing creasing mode to ・・・・・

help. ・・・・・ mode enables the machine to cycle the creaser twice at creasing

positions, which results in deeper creases.

Use less than 3 in case of creasing on heavier paper than 300 gsm to avoid paper jam.

5.5 Fine adjustments on processing positions 5.5.1 In cases cutting positions don’t match to image positions.

① Make sure the original sheets are printed correctly and consistently.

② Ensure that image positions correspond to inputted data.

⇒If it does not, amend input values so that they correspond to image positions.

③ If the cutting positions shifts along feeding direction, input a value on micro adjustment

according to below picture.

In case cutting positions shifts toward the lead edge.

If the image position moves as the left drawing,

increase the width of gutter.

Measure the difference of images between first

card and the last card.

Revised values can be calculated by dividing

the difference by number of gutters.

EX： In case the gap is 0.138” and there are 6 gutters between cards, 0.138” ÷ 6= 0.023” should be inputted.

In case cutting positions shift towards the trailing edge.

If the image position moves as the left drawing,

decrease the width of gutter.

Measure the difference of image between first

card and the last card.

Revised values can be calculated by dividing the

difference by number of gutters.

EX： In case the gap is -0.138” and there are 6 gutters between cards, -0.138 ÷ 6= -0.023” should be inputted.

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5.5.2 If the cut measurement does not match the input value

If the actual size and measurements of output differs from input values, calibrate the

machine via ADJUST screen.

Reset the machine to the factory setting, all the adjusted values

Save the adjusted values and go back to Manual speed Screen

Go back to manual speed Screen without making any changes.

① In cases the width of a card or a top margin is different from inputted values,

Input differences between inputted values and actual sizes of outputs into A,B,C and D.

Total measurement that has been changed A, B, C, and D.

EX:

If the input value is 3.500” and cut measurement is 3.560”, input -0.060.

If the input value is 0.200” and cut measurement is 0.175”, input +0.025.

※：If you press OK after you input values into A, B, C and D, those values will be added to

each total measurements which are circled on the image below. Then, A, B, C and D will be

reset to 0.000.You can change the measurement by 0.002”.Each adjustment should be

within±0.080” at one time. If the gap is more than ±0.080”, repeat the process until the

desired measurement is reached.

② In case the length of leading edge is wrong:

Input the difference between inputted value and actual

EX:

In case input value is 0.400” and cut measurement is

0.450”, input -0.050 to E.

（You can input ±0.400” at the most）

Input the difference between inputted value and actual

EX:

In case input value is 0.600” and cut measurement is

0.550”, input +0.050 to F.

（You can input ±0.400” at the most）

③ In case creasing position is incorrect

Input the difference between inputted value and actual

creasing position into J.

EX:

In case input value is 2.000” and the actual creasing

position is 1.900” length, input +0.100 to J.

（You can input ±0.400” at the most）

In case you amend the value according to expansion

or contraction of printing.

Input magnification into L if the printing is stretching

to the feed direction.

Input magnification into M if the printing is stretching

to the width direction.

Please note that changing magnifications results in

changing actual measurements of outputs.

EX:

If printing should be 4.000” width, but actual

printing is 4.080”, input 0.980 (4.00/4.08) into L.

（”L” must be from 0.500 times to 2.000 times and “M” must be from0.800 times to

Manual control

6.1 Manual control screen

Feed roller will rotate.

Feed roller will rotate in reverse.

Guillotine will move once.

Feed table will move.

① Enter Manual speed screen, press

buttons to inch the rollers

forward / backward and remove the jammed paper.

②If paper is stuck around the guillotine section, press CUTTER to cycle the

guillotine to chop jammed paper.

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Error messages

Page 6) might be

Make sure to close the Safety cover

Paper was not fed within a set time

Check the paper feeder.

Paper did not pass through within a set

Remove the paper remaining inside the

Check the paper or paper path.

Cut-mark was unable to be detected.

Check the cut mark.

Eject the paper inside the machine.

Cut-mark sensor detects the black mark

Some types of toner

or ink may reflect the infrared light and

cause the sensor not reading the

cut-mark registration in such cases.

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Cut Paper Jammed error 1

Paper remains inside the machine.

Cut Paper Jammed error 2

Paper remains inside the machine.

Cutting or creasing did not complete

within a set time period.

Remove the paper remaining inside the

An overloading error occurred at the

Check the feed table.

An overloading error occurred at the

Check the blinking slitter.

This error message appears as a

warning when proceeding to another

screen without saving the corrected

dimensions in the MANU SET or FLEX

MODE screen. Press OK if you want to

proceed to the other screen; otherwise,

Communication with the touch panel is

Turn off the power, and turn it on again

after 5 seconds or longer.

Servo motor error detected. Turn off the

power, and turn it on again after 5

Correct the paper size to fit in the value

Final cutting measurement error

Correct the final cutting measurement to

exceed the value specified below.

When the trailing edge is 1.000” or

longer, it may cause troubles.

Leading edge margin and cut mark

Correct the measurement so that the

leading margin becomes larger than the

Correct the cutting measurement to fit in

the value range below.

The maximum value is subject to

change depending on the entered paper

Crease front margin error

Correct the crease front margin to

exceed the value specified below.

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Crease back margin error

Correct the crease back margin to

exceed the value specified below.

Correct the perforation location to fit in

the value range below. The maximum

value is subject to change depending on

the entered paper size.

Cut piece number error

Correct the number of cut pieces to be

in the value range below.

The maximum number of pieces is

subject to change depending on the

Correct the top margin to fit in the value

Correct the bottom margin to fit in the

FLEX MODE input error 1

This error results when the three input

values shown in the following figure are

“0” or lower at FLEX MODE time.

FLEX MODE input error 2

Slitter units positioning error.

Slitter position is out of valid range.

Check paper size and input data.

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FLEX MODE input error 3

Make sure for the first cut line must be

0.785” or shorter from the edge of the

If you want to cut off 0.785” or

more, please cut off 0.785” or less at

first and then cut off again and again.

If you try to move the slitter cut line at

1.85” or more position, the slit will be

ejected on Paper ejection table instead

FLEX MODE input error 4

Correct the back margin to fit in the

The cutter blade has moved and is

staying at lower position.

Move the cutter to top dead center.

The creaser has moved and staying at

Move the creaser to bottom dead

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1. Papers are not fed well.

・Turn up Upper suction (

・Turn up Side blow (

・Shorten the PAPER FEED WORK TIME.

i.e. less than 1.0

・Check if the paper guides on the feed table hold sheets too tight.

・Make sure that the paper edges are not curled or waved.

・Make sure that the papers are not heavily electric static charged.

2. The machine feeds double-sheets.

・Turn down Upper suction (

・Turn up Lower suction (

・Turn up Side blow (

・Make sure that the papers are not heavily electric static charged.

・Lengthen the PAPER FEED WORK TIME. i.e. 2.0

3. The machine doesn’t detect double-feed properly.

・The machine detects the density of the first fed sheet and compares the density of

the next sheet to the first one.

Therefore, the machine cannot detect double-feed

when it occurs with the first fed sheet.

・Adjust the sensitivity of the double-feed detection sensor.

・The detection sensor detects double feed by checking the edge of sheets as shown

It is recommended not to print on the sheet edge. (

4. The machine detects double-feed mistakenly.

・Adjust the sensitivity of the double-feed detection sensor.

・The detection sensor detects double feed by checking the edge of sheets as shown

It is recommended not to print on the sheet edge. (

① Make sure that the stock is put on the feed table correctly. (

② Check whether the skewings are consistent or inconsistent.

If skewings are consistent :

+ Make the skewing adjust via the skew adjustment dial. (

+ Set the paper guides without play.

Do not set them too tight as the sheet may not be fed well.

If skewings are inconsistent :

+ Turn down Side blow. (

+ Shorten the PAPER FEED WORK TIME.

i.e. less than 1.0

+ Make sure that the sheets are printed consistently and aligned well.

6. Paper jam often occurs.

・Make sure that papers, paper strips or paper dusts not remain inside of the machine.

・Check the conditions of the paper stock.(

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Product specifications

4 sets (6 slitter blades)

2 set(Depends on configuration)

Maximum paper curl size

Offset, Coat, UVcoat, Glossy, Laminate

Tri-suction upper belt feeding mechanism

MAX4.000”

8.8 sheets per minute

(21 business cards from SRA3)

(Occupancy area: W76.8” x D28.2” x H60.3”)

530lbs (Depends on configuration)

Single phase 110- 120VAC, 50/60Hz,

23 to 104°F (-5 to 40°C)

• 13 to 149°F (-25 to 60°C)

Category Ⅱ according to IEC60664-1

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Degree 2 according to IEC60664-1

Keep this “Operation Manual” at an appointed place with care so that it may be

If this “Operation Manual” is stained or lost, make contact with the distributor or

our salesman or customer service section to ask for a new operation manual after

making sure of its contents.

When ordering consumables or parts, be sure to specify the machine model.

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