545 - 375 Cover, left, drive

Control Side

545 - 370 Cover, right, drive

545 - 375 Cover, left, control

545 - 370 Cover, right, drive

450 - 059 Decal, graphics

450 - 180 Decal, warning

450 - 059 Decal, graphics

450 - 180 Decal, warning

G B C Pro-Tech

670 - 525 Panel, top

450 - 180 Decal, warning

G B C Pro-Tech

670 - 515 Panel, rear

214 - 313 Push button, E-Stop

214 - 314 Contact, E-Stop

670 - 520 Panel, front

001 - 480 Accessory pack

Page 9 - 2

670 - 525 Panel, botom

001 - 436 Control panel, front

450 - 110 Decal, E-Stop

214 - 301 Contact, disconnect

450 - 136 Decal, Read Safety

1. 186 - 125 Fuse, SB, 3AG, 1 amp

450 - 062 Decal, reset

3. 186 - 238 Fuse, 3AB, 8amp, ceramic

214 - 008 Push button, reset 214 - 400 Knob, rotary

670 - 510 Panel, front

670 - 525 Panel, botom

470 - 120 Castor, wheels

505 - 005 Bolt, foot

001 - 442 Brake panel, rear

186 - 002 Fuse carrier

186 - 000 Fuse holder

450 - 135 Decal, read manual

186 - 013 Circuit Breaker

465 - 015 Pull handle

O IV : Cabinets And Covers

001 - 438 Control panel, rear

450 - 180 Decal, warning

670 - 525 Panel, top

670 - 510 Panel, rear

001 - 440 Brake panel, front

Drive Side

O IV : Front And Rear Views

Front View

530 - 018 Core stopper

530 - 019 Core support

530 - 026 Core chuck

510 - 293 Bracket, pivot door

510 - 292 Bracket, pivot door

001 - 530 Assembly, shaft, core

230 - 006 Infrared sensor

001 - 436 Control panel, control, front

001 - 440 Brake panel, front, drive

060 - 08 Main roll lift

690 - 051 Main roll

690 - 029 Main roll, lower

585 - 065 Guard doors

026 - 110 Bearing, flanged

670 - 520 Panel, cabinet

670 - 510 Panel, cabinet

430 - 004 Gear reducer

510 - 292 Bracket, pivot door

510 - 290 Bracket, foot

510 - 293 Bracket, pivot door

780 - 003 Cable, E-Stop

425 - 001 Motor

214 - 017 Switch, cable, E-Stop

510 - 291 Bracket, foot

Rear View

510 - 292 Bracket, pivot door

510 - 293 Bracket, pivot door

230 - 006 Infrared sensor

585 - 065 Guard doors

001 - 438 Control panel, drive, rear

001 - 442 Brake panel, rear, control

214 - 314 Contact, E-Stop

214 - 313 Push button, E-Stop

690 - 015 Pull roll, upper

690 - 012 Pull roll, driven

020 - 150 Bearing, pressed in

026 - 100 Bearing, flanged

214 - 008 Switch, reset

214 - 400 Knob, rotary

186 - 013 Circuit breaker

670 - 510 Panel, cabinet

510 - 292 Bracket, pivot door

510 - 291 Bracket, foot

510 - 293 Bracket, pivot door

060 - 09 Air filter

470 - 120 Castor, wheel

510 - 290 Bracket, foot

Page 9 - 3

O IV : Control Side - Components

730 - 014 Side frame, control

214 - 314 Contact, E-Stop

214 - 313 Push button, E-Stop

001 - 436 Control panel, front

001 - 442 Brake panel, rear

189 - 332 Heater

001 - 458 Assembly, electrical panel

182 - 004 Fan, dual blower

207 - 005 Solid state relay

001 - 474 Assembly, terminal, cooling

222 - 000 PLC, FX - 80

001 - 468 Assembly, terminal, power

001 - 465 Assembly, terminal, PLC output

182 - 002 Fan, centalfugal

001 - 464 Assembly, terminal, PLC input

186 - 013 Circuit breaker

180 - 100 Wire duct, 2 x 1, generic

185 - 026 Filter, line

001 - 420 Assembly, air valves

180 - 120 Cover, wire duct, 2, generic

222 - 001 Module, D to A

350 - 162 Solenoid, pull rolls

350 - 004 Solenoid, pre heater

350 - 162 Solenoid, main rolls

350 - 004 Solenoid, shaft locks

Page 9 - 4

O IV : Control Side - Hardware

510 - 567 Bracket, main roll lift

330 - 008 Air fitting, straight, 1/8 NPT

730 - 014 Side frame, control

320 - 330 Air cylinder, main

060 - 18 Air line strip

320 - 003 Cylinder, pancake

330 - 011 Air fitting

060 - 08 Main roll Lift

320 - 001 Air cylinder, catch

629 - 008 Lever, hook

320 - 220 Air cylinder, pull

060 - 19 Locking pin

510 - 164 Bracket, heater

500 - 051 Bearing, take-up

026 - 110 Bearing, flanged

026 - 100 Bearing, pull roll

465 - 015 Pull handle

350 - 160 Manifold, 2 station

060 - 20 Air line strip

350 - 160 Manifold, 2 station

510 - 291 Bracket, foot

510 - 290 Bracket, foot

470 - 120 Castor, wheels

505 - 005 Bolt, foot

Page 9 - 5

O IV : 001 - 458 Electrical Panel

207 - 005 Solid state relay

185 - 028 Mounting kit

001 - 342 Assembly, M.O.V.

207 - 003 Cover, ssr

510 - 265 Bracket, fan

185 - 028 Mounting kit

OUTPUT

INPUT

185 - 025 Regulator, 12vdc

182 - 000 Fan, 24vdc

185 - 024 Regulator, 5vdc

182 - 012 Guard, fan, 3"

245 - 200 Power supply

610 - 100 Heat sink, ssr

217 - 201 Din rail, 16.75"

217 - 019 End block

MELSEC FX-80MT TRANSISTOR UNIT

PROG.E

CPU.E

POWER

RUN

BATT.V

MITSUBISHI

222 - 002 Ram cassette

001 - 465 Assembly, terminal, output

222 - 000 PLC, FX-80

185 - 027 Resistor, 3.3K, 1/4 watt

001 - 464 Assembly, terminal, input

Crouzet KNA2

POWER

FX-2DA

185 - 052 Beeper

670 - 030 Panel

222 - 001 Module, D TO A

217 - 019 End block

Page 9 - 6

O IV : Front And Rear Control Panel

001 - 436 Front Control Panel

670 - 400 Panel

450 - 047 Overlay

001 - 486 PCB

330 - 012 Fitting, elbow

330 - 910 Fitting, Barb

340 - 002 Regulator

330 - 006 Clamp, tubing

330 - 012 Fitting, elbow

GBC

360 - 005 Tubing, black, 8"

465 - 031 Knob, speed

219 - 004 Encoder, mechanical

001 - 438 Rear Control Panel

330 - 007 Fitting, elbow

350 - 001 Switch, air

670 - 401 Panel

330 - 008 Fitting, straight

001 - 487 PCB

330 - 012 Fitting, elbow

340 - 002 Regulator

330 - 006 Clamp, tubing

330 - 910 Fitting, Barb

330 - 012 Fitting, elbow

450 - 048 Overlay

GBC

360 - 005 Tubing, black, 8"

465 - 031 Knob, speed

219 - 004 Encoder, mechanical

Page 9 - 7

O IV : Front & Rear Brake Panel

001 - 440 Front Brake Panel

670 - 405 panel

330 - 410 Connector, air

450 - 080 Over lay

214 - 297 Cover, black

214 - 290 Switch, rocker

185 - 050 Sensor, pressure

217 - 008 Din rail, 4"

185 - 020 End barrier

217 - 021 Bridge bar

185 - 022 Contact block

214 - 297 Cover, black

214 - 297 Cover, black

214 - 297 Cover, black

214 - 016 Lens, switch

330 - 006 Clamp, tubing

214 - 290 Switch, rocker

330 - 019 Reducer, plug-in

185 - 020 End barrier

001 - 380 PCB

214 - 015 Switch, push

280 - 018 Cable, sensor

001 - 442 Rear Brake Panel

670 - 406 panel

330 - 410 Connector, air

450 - 081 Over lay

214 - 297 Cover, black

185 - 050 Sensor, pressure

214 - 290 Switch, rocker

214 - 297 Cover, black

214 - 297 Cover, black

330 - 006 Clamp, tubing

330 - 019 Reducer, plug-in

280 - 018 Cable, sensor

GBC

214 - 016 Lens, switch

214 - 015 Switch, push button

214 - 290 Switch, rocker

214 - 290 Switch, rocker

001 - 481 PCB

Page 9 - 8

O IV : Drive Side - Components

001 - 501 Assembly, encoders

214 - 005 Micro switch, doors

189 - 332 Heater

001 - 438 Assembly, control panel, rear

001 - 440 Assembly, brake panel, front

214 - 313 Push button, E-Stop

214 - 314 Contact, E-Stop

182 - 004 Fan, dual blower

001 - 459 Assembly, motor controller

001 - 475 Assembly, terminal, cooling

340 - 004 Regulator, electronic

182 - 002 Fan, centrifugal blower

430 - 004 Gear reducer

001 - 466 Assembly, terminal, sensors

425 - 001 Motor

Page 9 - 9

O IV : Drive Side - Hardware

375 - 005 Brake, unwind

060 - 15 Clutch, rewind, 20T

060 - 08 Main roll lift

400 - 012 Chain, upper drive

060 - 14 Tensioner idler

060 - 15 Clutch, rewind, 20T

060 - 13 Idler, upper drive

060 - 15 Clutch, rewind

060 - 17 Self tensioner, 1-15/16

060 - 21 Pull roll lift

375 - 006 Brake, unwind

320 - 001 Air cylinder, catch

320 - 220 Air cylinder, pull roll

510 - 165 Bracket, heater, drive

060 - 12 Idler sprocket

435 - 009 Sprocket, main roll

375 - 002 Clutch, pull roll

040 - 020 Bushing

400 - 011 Chain, main drive

060 - 12 Idler sprocket

400 - 010 Chain, lower drive

060 - 16 Self tensioner, 1/2

060 - 22 Clutch, rewind, 18T

375 - 005 Brake, unwind

510 - 293 Bracket, door

510 - 292 Bracket, door

505 - 005 Foot bolt

060 - 11 Motor sprocket

470 - 120 Castor, wheels

Page 9 - 10

O IV : Inside Parts

770 - 007 Tie bar, painted

001 - 005 Assembly, idlers, fixed

755 - 200 Stand-offs, cam, Drive 755 - 201 Stand-offs, cam, control

001 - 530 Assembly, shaft, core

510 - 569 Bracket, right

450 - 076 Decal, back strain

320 - 001 Air cylinder

585 - 060 Guard, right

325 - 003 Rod end, ball joint

585 - 060 Guard, left

325 - 003 Rod end, ball joint

510 - 568 Bracket, Left

585 - 064 Guard

001 - 305 Assembly, stand-off

615 - 006 Housing, blower

060 - 08 Main roll lift

484 - 100 Seal, brush

060 - 10 Cooling system

770 - 395 Tie bar, chrome

024 - 101 Bearing, cam follower

060 - 11 Detail, motor

060 - 09 Air filter

770 - 007 Tie bar, painted

540 - 401 Conduits

Page 9 - 11

Control Side

320 - 330 Air cylinder

629 - 007 Clevis link

629 - 004 Link, mian lift

629 - 005 Link, clevis, lift

629 - 006 Link, clevis, lift

330 - 134 Flow control

290 - 004 Collar w/ set screw

510 - 567 Bracket

330 - 134 Flow control

325 - 215 Bracket

290 - 010 Threaded lock collar

320 - 330 Air cylinder

510 - 562 Bracket, drive

510 - 561 Bracket, control

086 - 001 Clevis pin

086 - 001 Clevis pin

086 - 000 Clevis pin

086 - 000 Clevis pin

090 - 135 Snap ring

090 - 135 Snap ring

500 - 051 Bearing, take up

060 - 005 Grease fitting

500 - 051 Bearing, take up

629 - 007 Clevis link

090 - 100 Snap ring

629 - 004 Link, mian lift

629 - 005 Link, clevis, lift

629 - 006 Link, clevis, lift

Page 9 - 12

O IV : 060 - 08 Main Roll Lift ( CNO )

090 - 100 Snap ring

585 - 061 Guard, right

585 - 060 Guard, left

510 - 567 Bracket

325 - 215 Bracket

Drive Side

330 - 101 Quick exhaust

330 - 280 Muffler

O IV : 060 - 09 Air Filter ( CNO )

330 - 210 Fitting, 1/4 NPT

100 - 220 Bracket

330 - 760 Fitting, elbow

340 - 250 Filter

330 - 260 Coupler

Page 9 - 13

672 - 027 Plate, air deflector

040 - 004 Bushing

032 - 291 Thrust washer

620 - 023 Cooling idler

068 - 008 Spacer

700 - 012 Mount, cooling idler

089 - 105 Spring

VIEWED FROM FRONT OF MACHINE

Page 9 - 14

O IV : 060 - 10 Cooling Idlers ( CNO )

O IV : 060 - 11 Motor Sprocket ( CNO )

425 - 001 Motor

435 - 010 Sprocket, triple, 16T

435 - 110 Sprocket, 35A40

755 - 565 Spacer

430 - 004 Gear reducer

Page 9 - 15

435 - 014 Sprocket, idler, 17T

O IV : 060 - 12 Idler Sprocket ( CNO )

032 - 300 Thrust washer

440 - 105 SO 2 w/ collar

032 - 250 Thrust washer

032 - 300 Thrust washer

Page 9 - 16

032 - 250 Thrust washer, TRB1625

O IV : 060 - 13 Idler, Upper Drive ( CNO )

032 - 300 Thrust washer, TRD1625

435 - 011 Sprocket, triple, 20T

440 - 100 SO 4 w/ collar

028 - 130 Needle bearing

028 - 130 Needle bearing

032 - 300 Thrust washer, TRD1625

Page 9 - 17

O IV : 060 - 14 Tensioner Idler ( CNO )

435 - 014

Sprocket, idler, 17T

440 - 100

SO 4 w/ collar

290 - 440

Lock collar, 1"

Page 9 - 18

O IV : 060 - 15 Clutch Rewind, 20 T ( CNO )

501 - 050 Bearing block

020 - 005 Ball bearing

090 - 000 Snap ring, internal

375 - 003 Clutch, rewind, 20T

090 - 140 Spring clip

020 - 005 Ball bearing

Page 9 - 19

O IV : 060 - 16 Self Tensioner, 1/2 ” ( CNO )

440 - 003

Tensioner w/ bolt

435 - 013

Sprocket, 17T

505 - 006

Bolt, modified

Page 9 - 20

O IV : 060 - 17 Self Tensioner, 1-15/16” ( CNO )

440 - 003

Tensioner w/ bolt

435 - 013

Sprocket, 17T

Page 9 - 21

O IV : 060 - 18 Airline Strip, Straight ( CNO )

330 - 102

Manifold

330 - 016

Fitting, straight

330 - 016

Fitting, straight

330 - 012

Male elbow

330 - 014 Plug

330 - 007

Fitting, elbow

Page 9 - 22

O IV : 060 - 19 Locking Pins ( CNO )

095 - 102

Dowel pin ( electrical side only )

330 - 008

Fitting, straight

320 - 005

Cylinder

501 - 024

Block

710 - 074

Stop shaft

Page 9 - 23

O IV : 060 - 20 Airline Strip, Elbow ( CNO )

330 - 730

Elbow, male

330 - 007

Fitting, elbow

330 - 007

Fitting, elbow

330 - 103

Manifold

330 - 004

Elbow, male

330 - 730

Elbow, male

Page 9 - 24

330 - 133 Flow control

330 - 007 Male elbow

O IV : 060 - 21 Pull Roll Lift ( CNO )

325 - 220 Bracket

320 - 220 Air cylinder

320 - 001 Cylinder

330 - 133 Flow control

629 - 008 Lever, hook

585 - 064 Guard

325 - 003 Rod end ball joint

089 - 014 Wave spring

026 - 100 Bearing, flanged

290 - 560 Split collar

032 - 420 Thrust washer, TRC-2031

290 - 560 Split collar

710 - 035 Shaft

640 - 009 Shaft collar

Page 9 - 25

O IV : 060 - 22 Clutch Rewind, 18T ( CNO )

501 - 050 Bearing block

375 - 004 Clutch, rewind, 18T

090 - 000 Snap ring, internal

090 - 140 Spring clip

020 - 005 Ball bearing

020 - 005 Ball bearing

Page 9 - 26

PROPRIETARY

DESCRIPTION

REQ'D

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

PART NO.

ITEM

BEARING, IDLER

SET SCREW, 10-32 X 3/16 LG

WASHER, LOCK, 3/8

69.00 REF

ASSEMBLY

SHEET

REVISION

Page 9 - 27

DIM. AS

SHOWN

TOL.

X.XX

X.XXX

UNLESS OTHERWISE SPECIFIED

TOLERANCE

FINISH

TO BE

TITLE:

IDLER, TENSION, FIXED ORCA III

ANGLES

P 1D

PRO-TECH

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SIZE:

Dwg:

O IV : 001 - 005 Idler, fixed

PART NO.

ITEM

ARM, SLITTER

COLLAR, INFEED SLITTER

SCREW, THUMB

SPRING, TENSION

ROLL PIN, 1/8 X 1/2 LG

DOWEL PIN, 3/16 X 1/2 LG

ROLL PIN, 3/32 X 5/8 LG

WASHER, CONCAVE

BEARING, THRUST, 5/16 X 5/8

NUT, NYLOCK, 8-32

WASHER, THRUST, 5/16 X 5/8

BLADE, SLITTER, CIRCULAR

FLANGED BUSHING, STEEL

STRIP, 3/16 X 3/4

WASHER, THRUST, 3/16 X 1/2

LABEL, WARNING

RIVET, FLTHEAD, 1/8 X 1/4 X 1/4 LG

O-RING

SHCS,STAINLESS STEEL 5/16-24 X 3/4

DESCRIPTION

REQ'D

GREASE I.D. WITH BEARING GREASE

LIKE DOW 44.

This print is the property of PRO-TECH ENGR. The information thereon is remitted in confidence. UNLESS OTHERWISE SPECIFED TOLERANC

Pro-Tech Engineering

BLUE LOCTITE -11- TO -15-.

AJ H 2/15/ AJ H 12/16/ M S 10-29- RAS 9-20- J.S . 6-13- P.R . 9-21- P.R 5-17- .

REVISIO

Page 9 - 28

TIGHTEN -11- ONTO -15- UNTIL ALL OF -9- IS PILOTED ON -14-. THE -13- AND -14- MUST ROTATE FREELY TOGETHER ON -15-.

NOTE:REPLACE SUPPLIED BOLTS WITH ITEM 20

DIM. SHOW AS N X/

TOL .

FINIS

H TO

2117 N. Stoughton Rd. Madison, Wisconsin 53704 Fax (608) 246- Phone (608) 246-8844 8645

TITLE

:

ANGLE

S P

X.XX

DATE :

SLITTER, O2, O3,

INPUT

O1SP

DRAWN

BY:

DWG SCALE:

Dwg :

O IV : 001 - 122 Infeed Slitter

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO

MATERIAL DISCLOSED ON THIS THE DRAWING. IT IS ISSUED IN FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE CONFIDENCE COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED REPRODUCED, FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO- TECH

DESCRIPTION

REQ'D

PART NO.

ITEM

BEARING, IDLER

TUBE, SLITTER, PVC

IDLER, 2 X 64", CHROME

ASSEMBLY

This print is the property of PRO-TECH ENGR. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFED

Pro-Tech Engineering

TOLERANCE

REVISIO

N

Page 9 - 29

DIM. AS SHOWN

2117 N. Stoughton Rd. Madison, Wisconsin 53704

TOL.

X.XX

Phone (608) 246-8844 Fax (608) 246-8645

FINISH

TO BE

TITLE:

IDLER, SLITTER ORCA II, ORCA III

ANGLES

P 1D

DATE:

DRAWN BY:

DWG SCALE:

Dwg :

O IV : 001 - 123 Idler Assembly, Slitter

PART NO.

ITEM

BEARING, IDLER

IDLER, 2 X 64", CHROME

UNLESS OTHERWISE SPECIFED

REVISIO

N

TOLERANCE

DIM. AS SHOWN

TOL.

Page 9 - 30

X.XX

2117 N. Stoughton Rd. Madison, Wisconsin 53704 Phone (608) 246-8844 Fax (608) 246-8645

FINISH

TO BE

TITLE:

ASSY,IDLER

ORCA II, ORCA III

ANGLES

P 1D

DATE:

DRAWN BY:

DWG SCALE:

Dwg :

O IV : 001 - 226 Idler Assembly, Removable

This print is the property of PRO-TECH ENGR. The information thereon is remitted in confidence.

DESCRIPTION

REQ'D

DESCRIPTION

REQ'D

PART NO.

ITEM

BOLT, STANDOFF, REMOVABLE IDLER

STANDOFF, IDLER, HEX

SPRING, COMPRESSION

NUT, NYLOCK, 1/2-13

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

SHEET

Page 9 - 31

REVISION

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

X.XX

X.XXX

FINISH

TO BE

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

ASSY, STANDOFF, REMOVABLE IDLER

ANGLES

P 1D

PRO-TECH

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SIZE:

Dwg:

O IV : 001 - 305 Standoff, Removable Idler

PART NO.

METAL-OXIDE VARISTOR

SHRINK TUBE, 1/8 DIA. BY 1.0"

SHRINK TUBE, 0.5" DIA. BY 0.85"

Apply a heat shrink tube after soldering

ITEM

Solder

DESCRIPTION

REQ'D

Solder

UNLESS OTHERWISE SPECIFED

Pro-Tech Engineering

Page 9 - 32

REVISION

TOLERANCE

DIM. AS SHOWN

2117 N. Stoughton Rd. Madison, Wisconsin 53704

TOL.

TO BE

Phone (608) 246-8844 Fax (608) 246-8645

FINISH

TITLE:

X.XX

X.XXX

ANGLES

ASSY. MOV FOR O-III SSR, F 60

DATE:

DRAWN BY:

DWG SCALE:

Dwg:

O IV : 001 - 342 M.O.V.

This print is the property of PRO-TECH ENGR. The information thereon is remitted in confidence.

DESCRIPTION

REQ'D

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

PART NO.

ITEM

MANIFOLD, 2 STATION, MAC VALVE

SOLENOID, SINGLE, MAC VALVE

MALE ELBOW, SMC # KQL07-36S

MALE CONNECTOR, SMC # KQH07-34S

PLUG-IN "Y", SMC # KQU07-99

MUFFLER, ARROW, 3/8" NPT

PLUG, 3/8 " NPT

MALE ELBOW,SMC,KQL07-99

SHEET 1 OF

Page 9 - 33

REVISION

MS 4-1-97

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

X.XX

X.XXX

FINISH

TO BE

TITLE:

ASSEMBLY, VALVE, CONTROL ORCA IV

ANGLES

P 1D

PRO-TECH

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SIZE:

TFB

Dwg:

O IV : 001 - 420 Valve Control, Main & Pull

PROPRIETARY

DESCRIPTION

REQ'D

PART NO.

ITEM

PANEL,MOTOR CONTROLLER

MOTOR CONTROLLER

FILTER,LINE

SIGNAL ISOLATOR BOARD

SHCS,10-32 X 1/2

BHCS,#6-32 X 5/8

SHCS,1/4-20 X 1/2

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

UNLESS OTHERWISE SPECIFIED

TOLERANCE

REVISION

BJT

Page 9 - 34

SHEET 1667 OF

DIM. AS

SHOWN

TOL.

X.XX

X.XXX

FINISH

TO BE

ANGLES

P 1D

PRO-TECH

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

ASSEMBLY,MOTOR CONTROLLER

ORCA 4

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SIZE:

RAS

Dwg:

O IV : 001 - 459 Motor Controller

REQ'D

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

PART NO.

ITEM

TERMINAL BLOCK,DOUBLE LEVEL, MBKKB2,5

TERM BLK,DBL LEVEL,BRIDGE,MBKKB2,5-PV

SPACER PLATE,TERM BLOCK,D-MBKKB 2,5

END,COVER,TERM BLOCK,DP-MBKKB 2,5

DESCRIPTION

INSERTION BRIDGE, 2-POS,EB5-2

DIN RAIL,16.75

BRIDGE BAR,FIXED,10 POS,FBRNI 10-5 N

MARKER, RED/BLACK, 24VDC

MARKER, BLUE/BLACK, 0VDC

MARKER,10 POSITIONS

MARKER,10 POSITIONS

MARKER,10 POSITIONS

MARKER,10 POSITIONS

MARKER,10 POSITIONS

24VDC

MARKER,10 POSITIONS

24VDC

TERMINAL,GROUNDING,USLKG 2,5

MARKER,10 POSITION

SAFETY MODULE,KNA2

MARKER,10 POSITIONS

MARKER,10 POSITIONS

MARKER,10 POSITIONS

MARKER,10 POSITIONS

MARKER,10 POSITIONS

MARKER,10 POSITIONS

7 5 EA CONNECTED SET

0VDC

0VDC

0VDC

24VDC

0VDC

24VDC

24VDC

0VDC

ES1 ES2 ES3 ES4 ES5 ES6

24VDC

24VDC

X47 X46 X45 X44 X43 X42 X41 X40 X37 LS4 LS3 LS2 LS1 X35 X34

24VDC

24VDC

X36 LS3 LS2 LS1

24VDC

24VDC

24VDC

24VDC

24VDC

RS ES6 ES5 ES4 ES3 ES2 ES1

24VDC

RS A1 ES5 ES4 ES3 ES2

• BRIDGE BARS ARE PURCHASED IN INTERCONNECTED 10-SETS.

CUT AND POSITION THE INTERCONNECTED-COUNTS AS SHOWN IN THE VIEW(S). MAKE SHOWN GRIDGE BAR SETS FROM FLOOR STOCK.

24VDC

24VDC

LS1 LS2 LS3 LS4

7 EA CONNECTED SET, EXCEPT NOTE THREE DELETED SCREWS

24VDC

24VDC

24VDC

FS1 FS2 ES1 ES2 ES3 ES4 ES5 ES6 RS

X34 X35 LS1 LS2 LS3 LS4 X37 X40 X41 X42 X43 X44 X45 X46 FS1 FS2 ES1 ES2 ES3 ES4 ES5 ES6 RS

5 EA CONNECTED SET

DIM. AS

SHOWN

TOL.

X.XX

X.XXX

UNLESS OTHERWISE SPECIFIED

TOLERANCE

REVISION

AJH 3/17/99

Page 9 - 35

RAS

RAS 10-13-97

SHEET 1 OF

FINISH

TO BE

TITLE:

ANGLES

P 1D

PRO-TECH

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

ASSEMBLY,TERM BLOCK,INPUT

ORCA 4

DATE:

DRAWN BY:

RELEASE

NO.

RAS

SCALE:

SIZE:

Dwg:

O IV : 001 - 464 Terminal Block, Input

X34 X35 LS1 LS2 LS3 LS4 X37 X40 X41 X42 X43 X44 X45 X46 FS1

24VDC

0VDC

24VDC

0VDC

Crouzet

KNA2

24VDC

0VDC

0VDC

RS ES6 ES5 ES4 ES3 ES2 ES1 FS2 FS1 24V 24V X44 X43 X42 X41 X40 24V LS4 LS3 LS2 LS1 24V 24V X33 X32 X31 X27 X25 X23 X21 X17 X15 X13 X11

24V 24V FS1 FS2 ES1 ES2 ES3 ES4 ES5 ES6

2 EA

CONNECTED

PAIR

X33 24V 24V LS1 LS2 LS3 LS4 24V

RED

YELLOW

RS ES6 ES5 ES4 ES3 ES2 ES1 FS2 FS1 X46 X45 X44 X43 X42 X41 X40 X37 LS4 LS3 LS2 LS1 X35 X34

5 EA CONNECTED SET

0VDC

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

6 EA CONNECTED SET

TERMINAL BLOCK,DOUBLE LEVEL,BRIDGE

COVER,END,TERMINAL BLOCK

COVER,END,TERMINAL BLOCK

END BRACKET,UNIVERSAL

RELAY,2VDC,NO/NC

DIN RAIL

BRIDGE BAR,FIXED,10 POS

JUMPER,PLUG-IN,BLUE

JUMPER,PLUG-IN,GRAY

JUMPER, 2-POS

0VDC

MARKER, BLUE BLACK, 0 VDC

0VDC

MARKER,10 POSITIONS

0VDC

MARKER,10 POSITIONS

0VDC

MARKER,10 POSITIONS

MARKER,10 POSITIONS

MARKER,10 POSITIONS

MARKER,10 POSITIONS

MARKER,10 POSITIONS

MARKER,10 POSITIONS

0VDC

MARKER,10 POSITIONS

0VDC

MARKER,10 POSITIONS

0VDC

MARKER,10 POSITIONS

0VDC

MARKER,10 POSITIONS

0VDC

0VDC

0VDC

0VDC

0VDC

0VDC

5VDC

0VDC

0VDC

0VDC

0VDC

0VDC

0VDC

• 217-021 BRIDGE BARS ARE PURCHASED IN INTERCONNECTED 10-SETS. CUT AND POSITION THE INTERCONNECTED-COUNTS AS SHOWN IN THE VIEW(S).

MAKE SHOWN BRIDGE BAR SETS FROM FLOOR STOCK.

10 EA CONNECTED SET,

EXCEPT NOTE SKIPPED 4 SCREWS

0VDC

0VDC

0VDC

0VDC

8 4 EA CONNECTED SET

0VDC

0VDC

0VDC

0V -CH1 -CH2

Y40 Y41 Y42 Y43 Y44 Y45 Y45 Y46 +CH1 +CH2

0VDC

0VDC

0VDC

0VDC

0VDC

0VDC

6 EA CONNECTED SET

0VDC

DIM. AS

SHOWN

TOL.

X.XX

X.XXX

UNLESS OTHERWISE SPECIFIED

TOLERANCE

REVISION

RAS

Page 9 - 36

AJH 3/18/99

DJG 4-3-98

SHEET 1561 OF

FINISH

TO BE

TITLE:

ASSEMBLY,TERMINAL,OUTPUT

ORCA 4

ANGLES

P 1D

PRO-TECH

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

DATE:

DRAWN BY:

RELEASE

NO.

RAS

SCALE:

SIZE:

Dwg:

O IV : 001 -465 Terminal Block, Output

0VDC

0VDC

0VDC

0VDC

MARKER, RED/BLACK, 24 VDC

2 EA CONNECTED PAIR

TERMINAL,GROUND

0VDC

• CH2 -CH1 0V

24VDC

0VDC

24VDC

24VDC

0VDC

24VDC

0VDC

24VDC

0VDC

24VDC

+CH2 +CH1 Y46 Y45 Y45 Y44 Y43 Y42 Y41 Y40

24VDC

7 EA CONNECTED SET

0VDC

24VDC

TERMINAL BLOCK,DOUBLE LEVEL

ITEM

PART NO.

DESCRIPTION

REQ'D

PROPRIETARY

BRIDGE, INSERTION,RED

BRIDGE,INSERTION,BLUE

MARKER, RED / BLACK, 24 VDC

MARKER, BLUE/BLACK, 0 VDC

MARKER,10 POSITIONS

MARKER,10 POSITIONS

MARKER,10 POSITIONS

TERM BLK,DBL LEVEL,MBKKB2.5

BRIDGE BAR,FIXED,10 POS,FBRNI 10-5 N

COVER,END,TERM BLOCK,D-MBKKB 2.5

END COVER,TERM BLOCK,DP-MBKKB 2.5

9 EA CONNECTED

SET B

Y0 +CH1 Y36 Y37

DIN RAIL,6-7/8

END BRACKET,UNIVERSAL

Y37 Y36 +CH1 Y0

ITEM

TERMINAL BLOCK,THREE LEVEL,SENSOR

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

PART NO.

DESCRIPTION

REQ'D

• BRIDGE BARS ARE PURCHASED IN INTERCONNECTED 10-SETS. CUT AND POSITION THE INTERCONNECTED-COUNTS AS SHOWN IN THE VIEW(S).

MAKE SHOWN BRIDGE BAR SET FROM FLOOR STOCK.

BOTH

SIDES

Page 9 - 37

AJH 3/18/99 RAS 10-13-97

REVISION

SHEET 1 OF

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

X.XX

X.XXX

FINISH

TO BE

TITLE:

ANGLES

P 1D

PRO-TECH

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

ASSEMBLY,TERM BLOCK,SENSOR

ORCA 4

DATE:

DRAWN BY:

RELEASE

NO.

RAS

SCALE:

SIZE:

Dwg:

O IV : 001 - 466 Terminal Block, Sensors

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

REQ'D

DESCRIPTION

PART NO.

ITEM

DIN RAIL

CONTACTOR,GE CL02D310T

TERMINAL BLOCK,10.2mm,70A,UK 10 N

TERMINAL BLOCK,GROUND,USLKG 10

END BRACKET,UNIVERSAL,E/UK-1

SEPARATING PLATE,TS-K

BRIDGE BAR,FIXED,10 POS,FBI 10 10

JUMPER CONFIGURATION

DIODE, RECTIFIER

ASSEMBLY,MARKER

NORTH AMERICAN

• BRIDGE BARS ARE PURCHASED IN INTERCONNECTED 10-SETS. CUT AND POSITION THE INTERCONNECTED-COUNTS AS SHOWN IN THE VIEW(S).

MAKE SHOWN BRIDGE BAR SETS FROM FLOOR STOCK.

PROPRIETARY

A2 CL02D3

A2 CL02D3

A2 CL02D3

2 EA CONNECTED PAIR

3. PLACES

4 EA CONNECTED SET

7 EA CONNECTED SET

3 EA CONNECTED SET

8 8 EA CONNECTED SET

2 EA CONNECTED PAIR

5. PLACES

3 EA CONNECTED SET

DIM. AS

SHOWN

TOL.

X.XX

X.XXX

UNLESS OTHERWISE SPECIFIED

TOLERANCE

REVISION

RAS 12/3/97

AJH

RAS 4-30-98

3/18/99 RAS

Page 9 - 38

SHEET 1661 OF

EUROPEAN JUMPER CONFIGURATION

FINISH

TO BE

TITLE:

ASSEMBLY,TERMINAL,POWER

ORCA 4

ANGLES

P 1D

PRO-TECH

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

DATE:

RELEASE

NO.

DRAWN BY:

RAS

SCALE:

SIZE:

Dwg:

O IV : 001 - 468 Termianl Block, Power

PART NO.

ITEM

DIN RAIL

GROUND TERMINAL,USLKG2.5

TERMINAL,UK2.5N

SEPARATION PLATE

BRIDGE BAR,FIXED (CUT)

ASSEMBLY,LABEL

6 BOTH SIDES

DESCRIPTION

REQ'D

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

SHEET 1 OF

REVISION

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

Page 9 - 39

X.XX

X.XXX

FINISH

TO BE

TITLE:

ASSEMBLY,TERM,COOLING FAN ELEC SIDE,ORCA 4

ANGLES

P 1D

PRO-TECH

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SIZE:

RAS

Dwg:

O IV : 001 - 474 Terminal Block, Fans, Control

PART NO.

ITEM

DIN RAIL

GROUND TERMINAL,USLKG2.5

TERMINAL,UK2.5N

SEPARATION PLATE

BRIDGE BAR,FIXED (CUT)

ASSEMBLY,LABEL

6 BOTH SIDES

DISCARD FIRST LABEL

DESCRIPTION

REQ'D

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

SHEET 1 OF

REVISION

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN

TOL.

Page 9 - 40

X.XX

X.XXX

FINISH

TO BE

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

ANGLES

P 1D

PRO-TECH

ASSEMBLY,TERM,COOLING FAN DRV SIDE,ORCA 4

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SIZE:

RAS

Dwg:

O IV : 001 - 475 Terminal Block, Fans, Drive

DESCRIPTION

REQ'D

TOWEL,WHITE

PART NO.

ITEM

ZIPPY KNIFE

ALLEN WRENCH SET

LEVELING PAD

FUSE, 6 AMP

TAPE MEASURE

RUBBER CEMENT PICK-UP

STRAIN RELIEF

BOX ACCESSORY

MANUAL, OPERATORS

ASSY, SLITTER

SPACER, UNWIND, WEB

REVISION

AJH

BJT

Page 9 - 41

DIM. AS

SHOWN

TOL.

X.XX

X.XXX

FINISH

TO BE

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

ACCESSORY KIT ORCA IV

ANGLES

P 1D

PRO-TECH

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SIZE:

MAA

Dwg:

O IV : 001 - 480 Accessory Pack

SHEET 1 OF

UNLESS OTHERWISE SPECIFIED

TOLERANCE

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

DESCRIPTION

REQ'D

PART NO.

ITEM

PART LIST SPE. DOC

001-501.XLS

TEST AND CALIB.DOC

820-061.DOC

SCHEMATIC

PCB, ENCODER

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH

NOTES:

1. SOLDERING NOT TO EXCEED LIMITS OF SOLDERING

TEMPERATURE AND TIME AS SPECIFIED IN UL

COMPONENTS BOOK FOR BOARD MANUFACTURER.

REVISION

DIM. AS

SHOWN

TOL.

Page 9 - 42

X.XX

X.XXX

FINISH

TO BE

4151 Anderson Road, DeForest, Wisconsin 53532 Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

ASSY, PCB, ENCODER, ORCA 4

ANGLES

P 1D

PRO-TECH

DATE:

RELEASE

NO.

DRAWN BY:

SCALE:

SIZE:

Dwg:

O IV : 001 - 501 Encoder

SHEET 1 OF

UNLESS OTHERWISE SPECIFIED

TOLERANCE