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MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
USER MANUAL
IM3100
Pressure sealer
This manual provides detailed information on how to operate and maintain your IM3100
Please read this manual before operating the machine in order to prevent any damage caused by improper handling.
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Thank you for purchasing Paitec USA products.
Copyright
Any of the contents should not be copied, re-printed or translated by other languages without Paitec USA approval.
IM3100 is the registered trademark of Paitec USA
MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
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How to install the fold plate
How to adjust the fold plate
How to install the guide
- Handling the error messages
MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
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IM3100 Features
IM3100 Features (Pressure Sealer)
- Perfect Sealing Quality & Low Noise Level
The most advanced pressure sealing technology with lightweight, excellent sealing quality and extremely low noise levels.
- Excellent Folding Quality
Excellent folding quality, even with plain paper based on our advanced technology.
- Compact & Dynamic Design
Advanced technology sealing system allows for compact design which saves valuable workspace.
- Angle Seal Technology
Innovative and exclusive angled seal technology provides superior sealing capabilities.
- Inline Pressure Sealer
IM3100 is compatible with several printers and it is very simple but useful.
IM3100 Specification
Form Size : A4 / Letter / Legal size Speed : Maximum 3,000 forms / hour (Depends on the printer) Input Tray : From Printer Form weight : 60-120gsm Folding Setting : Z, C, V & Double, 14” uneven Z Manual Feed Batch Count Alarm Noise Level : less than 45db weight : 22kg Dimension : 320 X 390 X 280mm(WxLxH)
- Based on 80gsm paper weight.
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Identifying Parts
② 1 st Folding
Cassette
① Fold Roller
Fold adjustment
cover
Knob
④ OP panel
③ Output
Fold adjustment
Knob
② 2 nd Fold Cassette
⑤ Power Switch
⑥ Power Socket
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Identifying Parts
Roller cover
Open roller cover when jam occurs.
(Please turn the Knob in clockwise rotation for unlock).
1 st /2 nd Folding Cassette
After 1 st folding is made in the 1 st folding cassette in front , 2 nd folding is made in the 2 nd folding cassette.
Output
Finished forms exit the front of the machine
OP panel for Start/Stop & other function
Power switch
After check power socket, please turn on/off power switch
Main power socket located on the back of the machine
[Rear View]
[Front View]
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Unpack the package
Contents
Please check the following parts are included in the box. Power cable, 1 ST Fold Cassette, 2 nd Fold Cassette, Output stacker User manual
[Unpack the Box]
[1 st , 2 nd Fold Cassette[
- Caution
Power connection : Please refer to the label for electric information which is located at the back of the machine. If it is not working properly, please contact your local dealer for service.
MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
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How to install the Folding Cassette
Adjusting the Fold Cassette
Insert the 1 st Cassette (Pic. 1) on the front and 2 nd Cassette on the back (Pic. 2)
Turn the Knob to adjust the fold cassette to the desired paper size (Refer to fold assist label on top of the in-feed tray.)
[Pic.1 : Set the 1 st Cassette]
[Pic 2 : Set the 2 nd Cassette]
[Pic 3 : Adjust 1 st Cassette]
[Pic 4 : Adjust 2 nd Cassette]
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Folding Cassette Setting Guide
Folding Cassette Setting Guide
How to set “Z-Fold”
- Swivel the Knob to counter clockwise and move on 99mm.
- Swivel the Knob to clockwise to tight and hold the position.
- 2 nd Cassette is same as 1 st Cassette.
! Attention : “C-Fold” is need to use 270mm Cassette(Pic. 3)
[Pic.1 : Standard 1 st Cassette] [Pic. 2 : Standard 2 nd Cassette]
[Pic. 3 : Option – 270mm Cassette]
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How to assemble the guide
Fit the Guide to the Rear Cover.
Match the four holes and fix the Guide and Rear Cover with M3-Screws.
MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
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Operation Panel
Count Reset
Please push a [Count Reset] button for initializing the working count on the Ready State.
Reset
[Ready] : Initialize the paper thickness .
[Count Reset] : working count is 0.
- Batch Alarm mode
[Count Reset] : batch counter is initialized, but working count is not initialized.
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DFD (Double Feed Detection) on/off
If you do not want to use double detection function, you can make “DF mode” Off.
Press [DFD] and see disappearing “paper thick” on LCD.
Tip : You can use this function when the DFD is out of order because of the printed contents on the paper.
DFD Sensibility
DFD sensibility sometimes has to be changed for better detection.
Please hold the [DFD] button and change the “paper thick‟ value by using the [Direction] button. And for confirming and storing hold the [DFD] button again.
Batch Alarm Mode ON/OFF
Press [Batch Alarm] button for activating the batch count function. And press [Batch Alarm] button once again for deactivating the function.
Adjust Batch Count
The batch count adjusting menu is appeared through holding the [Batch Alarm] button.
You can change the value by using the [Direction] buttons and confirm the count by holding the [Batch Alarm] button again.
MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
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INFORMATION Menu
An information menu is appeared when the [INFO] button is pressed on the ready state.
- What is the “Information‟ menu.
In this menu, a couple of information about the machine is showed.
And user can check the several settings and information about the OM3D easily.
a) Total Count : The total count of the machine
b) Paper Thick : The sensitivity of the DFD function.
d) Installation Date : The date when the machine was installed.
e) Total Usage Time : Measure the using time.
f) Batch Count Alarm : The number of the batch mode.
For moving back to the ready state, press the [INFO] button again.
MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
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OP panel Guide -4
- If the [Count Reset] is clicked a Working Count becomes „0‟ .
- If the [Ready] is clicked the Paper Thickness is initialized.
Batch Count Mode
1. Check the „Ready State‟ of the OP Panel.
2. Adjust the fold-position of the 1 st and 2 nd CST by using the setting guide of the foldposition[Page 11].
3. Press the [Batch Alarm] button and check the LED is turned on.
3. To hold the [Batch Alarm] button shows „Batch count setting „ when the „Batch mode‟ is activated. The number of batch count can be changed [from 1 to 200] every time the [Direction] buttons are pressed. And the count is changed fast for holding [Direction]
4. Hold the [Batch Alarm] button for saving the count.
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MANUAL FEED
- Press [Manual Feed] button and confirm „Manual Feeding‟ is displayed on LCD.
- Insert the paper into the manual feed guide.
- AC motor starts to running firstly if the paper is detected by the infeed sensor and
the paper is fed after two sec later.
- The manual feed is turned off automatically after a paper was folded.
! CAUTION : Please pay attention that the clothes do not stuck into the press roller.
MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920
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Paper Jam Removal
The paper jam that is occurred in the IM3100 can be removed very easily. The machine is stopped automatically when the paper jam is occurred. And the paper jam can be removed by using the jam removal tool.
the 1 st CST
[Remove the 1 st CST]
[Open the top cover by un-locking the locking knob.]
[Remove the jam by using the jam removal tool]
[Insert the tool into the hole on the press roller and rotate the press roller by hand]
! CAUTION : Please keep the jam removal tool to right position after removing the jam.
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Handling the error messages
Handling the error messages.
[Detect double feed & feed jam]
[Open the cover and
CST
[1 st Cassette Error]
[Check 1 st Cassette]
CST
[2 nd Cassette Error]
[Check 2 nd Cassette]
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- Maintenance
Due to the pressure seal forms leaving paper dust, ink and toner residues, it is very important to occasionally clean the surface of the each roller to ensure optimum performance.
In case of fold roller, remove 1 st folding cassette and separate roller cover. Clean ink and toner residues on the folding roller with this soft cloth wet through alcohol.
- Caution : Do not use oil as this will damage the surface of the folding roller.
[remove the forms]
[clean the sensor]
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Quick start
- Unpack the machine and check for the power cable, 1st and 2nd fold cassettes, output stacker and manual.
- Insert the 1st cassette at the front and the 2nd cassette at the back.
- Turn each cassette knob to set the fold for your paper size (for a Z-fold, set both cassettes to 99mm), using the fold assist label on the in-feed tray.
- Fit the guide to the rear cover and fix it with the M3 screws.
- Connect power, turn on the power switch and check that the OP panel shows the Ready state.
- Press Batch Alarm to use a batch count if needed, then run forms from the printer.
Troubleshooting
| Problem | Likely cause | Fix (from the manual) |
|---|---|---|
| Machine stops with a paper jam | Paper jammed in the cassettes or press roller | Remove the 1st cassette, open the top cover by unlocking the locking knob, and turn the press roller by hand with the jam removal tool. Return the tool to its place afterward. Page 17 |
| Double feed or feed jam error | Double feed or feed jam detected | Open the cover and remove the forms. Page 18 |
| 1st or 2nd cassette error | Problem detected at that fold cassette | Check the 1st or 2nd cassette as indicated. Page 18 |
| Double-feed detection triggers because of printed content | Printed contents on the paper affect the DFD sensor | Turn DFD off by pressing DFD until "paper thick" disappears, or adjust DFD sensitivity by holding DFD and using the direction buttons. Page 13 |
Frequently asked questions
How fast is the IM3100?
Up to 3,000 forms per hour, depending on the printer. See page 5.
What paper sizes and weights does it handle?
A4, Letter and Legal forms from 60–120 gsm, with Z, C, V, double and 14" uneven Z folds. See page 5.
Do I need a special cassette for a C-fold?
Yes. A C-fold needs the optional 270mm cassette. See page 10.
How do I set a batch count?
Press Batch Alarm so the LED lights, hold it to open batch count setting, change the count (1 to 200) with the direction buttons, and hold Batch Alarm again to save. See page 15.
How do I clean the fold rollers?
Remove the 1st folding cassette and roller cover, then wipe the rollers with a soft cloth moistened with alcohol. Do not use oil. See page 19.
