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AutoCreaser 50
ILLUSTRATED PARTS MANUAL
Morgana Systems Limited United Kingdom Telephone: ( 01908 ) 608888 Facsimile: ( 01908 ) 692399 Website: www.morgana.co.uk
ISSUE 7
SERIAL No. 710386LBAD ONWARDS
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INTRODUCTION
AutoCreaser 50
ILLUSTRATED PARTS MANUAL
The Illustrated Parts Manual has been designed to assist when selecting a part or assembly which may be required to service or repair your machine.
The index on page four lists all of the major assemblies in the order in which the machine is constructed.
The following page demonstrates how to recognise a part from a sub-assembly and shows the quantity contained within the major assembly.
The major assembly number and description is listed at the top of the page and should always be quoted when ordering parts or when seeking technical advice.
Before ordering parts confirm that the model number of the machine (listed at the top of page four) is identical to the number stamped on the specification plate fixed as shown in section four (starting page 12). Whilst checking this, make a note of the serial number also stamped on the plate.
Some components will not be made available individually as they form part of sub-assembly which may require specialist tools and knowledge to dismantle. The machine may not perform correctly if attempts are made to repair sub-assemblies of this type.
NOTE....
ALWAYS READ THE OPERATORS MANUAL BEFORE MAKING ANY
ADJUSTMENTS TO YOUR MACHINE AND ALWAYS DISCONNECT THE POWER
SUPPLY BEFORE REMOVING ANY COVERS.
PAPER
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CONTENTS
SECTION
ASSEMBLY
MAIN ASSEMBLY
FEED BED ASSEMBLY
PAPER CONTROL ASSEMBLY
CREASER UNIT
STACKER ASSEMBLY
NOTE....
DESCRIPTION
PAGE
TIP.... To assist you in quickly finding the section you require, there are numbered tabs positioned down the outside edges of each page.
PAPER
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MAIN ASSEMBLY
2 off 2 off
USA Machines Mount on Pillars (4 off)
4 off 4 off
PAPER
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AutoCreaser 50
PAPER CONTROL ASSY
ITEM NO.
QTY.
FEED BED - AutoCreaser 50. CONTROL BED - AutoCreaser 50. BALL HOLDER - AutoCreaser. PAPERGATE CHASSIS. SPINDLE - Papergate. Loading Table - Wide SHEET GUIDE - Moving Sidelay Membrane - Short - Autocreaser 50
LABEL - Quick Start - Metric - AutoCreaser 50. LABEL - Quick Start - Imperial - AutoCreaser 50. LABEL - Quick Start - German - AutoCreaser 50. LABEL - Quick Start - French - AutoCreaser 50. KNOB - Papergate. LABEL - Papergate 'UP'. CLAMP KNOB - Sidelay. LOCK PIN ASSY. - Side Lay. SIDELAY - Solid - AutoCreaser 50. SUPPORT POST. MEMBRANE - AutoCreaser 50. ROTARY PAPERGATE. DU BUSH - Ø12 x Ø14 x Ø20 x 7 Long DOWEL - Ø6 x 28 Lg. DISC SPRING - Bearing Location SPRING - Compression. SPRING - Compression.
SPHERICAL SEATING WASHER
THRUST WASHER - Ø5.1 x Ø9.5 x 0.75
STEEL BALL - Ø20
Screw - Pan Pozi Taptite - M5 x 20 Lg. Screw - Csk Hd. Taptite - M3 x 8 Lg. SCREW - Cap Hd. - M4 x 16 Lg. Screw - Socket Countersunk - M5 x 12 Lg. Screw - Button Hd. - M5 x 20 Lg. Screw - Socket Set - Flat Point - M4 x 6 Lg. Nut - Full - M10 Washer - Plain - M5 Washer - Plain - M10 Backstop Assy.
CREASER
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SERVICES
ITEM No. PART No.
QTY.
Description
SLIDING VALVE PLATE VALVE GUIDE PLATE VALVE PLATE KNOB SPRING PLUNGER - PRESS IN
SPRING - EXTENSION
THRUST WASHER - Ø8 x Ø15.88 x 0.79 SCREW - SOCKET SET - FLAT PT. - M6 x 25 LG.
NUT - NYLOC - M6
(Plunger Valve Assembly)
PAPER
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AutoCreaser 50
ITEM No. PART No.
Description
QTY.
SOLENOID VALVE SEAT (50Hz) (UK). SOLENOID VALVE SEAT (60Hz) (USA).
SOLENOID VALVE BLOCK
TUBE & NUT ASSY. SPRING & PLUNGER ASSY. - Mk2.
VALVE BLOCK PORT ADAPTOR
(Suction Valve Assembly)
CREASER
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AutoCreaser 50
ITEM NO.
PART NUMBER
CREASER UNIT
QTY.
TIMING PULLEY Wide - 16XL - Flanged. TIMING PULLEY - 16XL - Un-Flanged.
LABEL - Blade Adjustment.
CREASER
COVER BRACKET - Mk2. TIE BAR - AutoCreaser - Wide. TIE BAR - Female - AutoCreaser - Wide. BLADE ADJUSTMENT CAM. ADJUSTMENT DISK - AutoCreaser UPPER OUTPUT SHAFT ASSY - A/C50.
TIMING PULLEY - 16XL - Short Hub. Cord Pulley - Drive - F8
DRIVE BELT - Feed Bed LOCK NUT - Blade Cam. Hinge Shaft - Wide
EXIT GUARD - AutoCreaer - Wide Splash Guard - Wide
HINGE PILLAR
TILT PILLAR - AutoCreaser MK3 STEPPER PINION - 20T AutoCreaser 50 STEPPER IDLER - 50T Gear / 16XL Pulley.
IDLER STUD - AutoCreaser 50.
STEPPER SHIM
LOWER OUTPUT SHAFT ASSY - A/C50.
BUFFER - Exit Guard. MTG. PLATE - Stepper Motor.
TIE BAR - Female. TIMING PULLEY - 20XL - Wide Flanged. SIDE PLATE - Op. Side - (Input Gap Set) SIDE PLATE - Lay Side (Input Gap Set) Gap Control Shaft Female Tie Bar - Single Gap Control (Wide) GAP CONTROL HUB - Lay Side. GAP SET LEVER ASSY. - Op. Side. GAP SET LEVER ASSY. - Lay. Side. Locking Link - Gap Control Locking Knob - Gap Control
DRIVE MOTOR & LEAD ASSY. LEAD - Dual Sensor Assy. LEAD - Paper Jam Sensor.
BLADE POSITION SENSOR
Slot Detector Bracket - Wide INPUT ROLLER -Upper - AutoCreaser 50.
INPUT ROLLER - Lower - AutoCreaser 50. LEAD - Paper Guide Sensor - Wide. PERF. SHAFT SUPPORT BLOCK ASSY - Top.
PERF. SHAFT SUPPORT BLOCK ASSY - Bottom ECCENTRIC Perf Shaft - Top. SPIROL SPACER - Ø10 X Ø13 X 6.5 Lg. Screw - Pan Pozi Taptite - M3 x 6 Lg. Screw - Socket Set Knurled - M5 x 6 Lg. Screw - Socket Set - Flat Point - M4 x 4 Lg. Screw - Socket Set - Dog Point - M4 x 6 Lg. LABEL - Safety Warnings
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AutoCreaser 50
ITEM NO.
CREASER UNIT
PART NUMBER QTY.
CREASER
Entry Gaurd MK3 - Wide
BLADE MOTOR & LEAD ASSY. BLADE SET - 490 Wide Std. Groove. PERFORATOR STRIPPER ASSEMBLY. Label - Roller Tilt Tapered Ferrule HOLE BUSHING - Split - Ø19.
BEARING - Dawn Cup Needle Roller - HK1512 BEARING - Drawn Cup Needle Roller - HK1010 DU Bush - Ø10 x (Ø12) x 10 Lg. Spirol Coiled - Ø3 x 16 Lg. SPIROL SPACER - Ø10 X Ø13 X 12 Lg.
Waved Washer - Ø21 x Ø27.5 x 3.0
NYLON WASHER - Ø10.69 X17.45 X 0.79 SUPPORT WASHER - Ø12
WASHER - Self Aligning
THRUST WASHER - Ø12.7 x Ø8.00 x 0.81 TIMING BELT - 160XL - 15.
TIMING BELT
Shoulder Bolt - Ø8(M6) x 20 Lg. Shoulder Bolt - Ø12(M10) x 30 Lg.
EDGING STRIP. TIE WRAP - Small.
CABLE TIE MOUNTING MICROSWITCH
RETAINING RING - External - Ø10 RETAINING RING - External - Ø30 TERMINAL STRIP - 45° - Single Screw - Pan Pozi Taptite - M4 x 6 Lg. Screw - Pan Pozi Taptite - M4 x 8 Lg.
Screw - Socket Cap Head - M3 x 16 Lg. Screw - Socket Cap Head - M5 x 16 Lg. Screw - Socket Cap Head - M5 x 25 Lg. Screw - Socket Cap Head - M8 x 20 Lg. Screw - Button Hd. - M8 x 20 Lg. SCREW - Tamperproof - M4 x 6 Lg Screw - Socket Set - Flat Point - M4 x 6 Lg. Screw - Socket Set - Flat Point - M5 x 5 Lg.
Nut - Full - M3 Nut - Full - M5 Nut - Full - M8 Half Nut - M8 Washer - Plain - M3 Washer - Plain - M4 Washer - Plain - M5 Washer - Plain - M8 Washer - Plain - M10
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AutoCreaser 50
ITEM NO.
PART NUMBER
CREASER
CREASER UNIT
QTY.
CRANK SHAFT - AutoCreaser - Wide. SPACER - Crank Shaft. POWER LINK - Blade Crank Shaft. LINK PLATE - Tapped. SHOCK RING PLATE. LINK - Bearing Plate. BEARING - Power Link. PULLEY ASSY. - Crankshaft. TORSION HUB - AutoCreaser. Torsion Bush DISK - Slot Detector. BEARING-DEEP GROOVE BALL - 6300-ZZ BEARING-Deep Groove Ball - 6202-ZZ DOWEL - Ø6 x 40 Lg. O'Ring. O'Ring. Screw - Pan Pozi Taptite - M4 x 6 Lg. Screw - Pan Pozi Taptite - M4 x 16 Lg. Screw - Socket Set - Dog Point - M8 x 20 Lg. Nut - Full - M8 Washer - Plain - M8
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AutoCreaser 50
ITEM NO.
PART NUMBER
CREASER
CREASER UNIT
QTY.
STACKER SWITCH ASSY. SHOULDERED PAD - AutoCreaser. BRACKET - Combined Switch. ADJUSTER PLATE - V3 MicroSwitch. EP Bush - Ø8 x Ø10 x Ø15 x 5.5 MICROSWITCH Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Socket Cap Head - M3 x 16 Lg. Screw - Socket Cap Head - M3 x 20 Lg. Screw - Button Hd. - M4 x 6 Lg. Nut - Full - M3 Washer - Plain - M3 Washer - Plain - M4
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AutoCreaser 50
ITEM NO.
PART NUMBER
CREASER
STACKER ASSEMBLY
QTY.
Magnetic Pad Magnetic Strip Stacker Bed Stacker Guide - LH - Screened Stacker Guide RH Stacker Backstop - LH Stacker Backstop - RH Actuator Mounting Block Hoop Strut - Conveyor Magnet Screw - Csk Hd. Taptite - M5 x 10 Lg.
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Quick start
- Find the major assembly your part belongs to using the contents index (numbered tabs run down the page edges).
- Note the major assembly number and description at the top of that page; always quote it when ordering parts.
- Check that the model number matches the one stamped on the machine's specification plate, and note the serial number from the plate.
- Some components are only supplied as part of a sub-assembly; do not try to repair those sub-assemblies yourself.
Frequently asked questions
What do I need to quote when ordering AutoCreaser 50 parts?
The major assembly number and description at the top of the parts page, plus the model and serial number from the specification plate (page 3).
What blade set does the AutoCreaser 50 creaser unit use?
The creaser unit lists a BLADE SET - 490 Wide Std. Groove, along with the blade motor and lead assembly and the perforator stripper assembly (page 24).
Which bearings are used in the creaser unit?
Drawn cup needle roller bearings HK1512 and HK1010 (page 24) and deep groove ball bearings 6300-ZZ and 6202-ZZ on the crank shaft (page 26).
Is there a separate solenoid valve for US machines?
Yes. The suction valve assembly lists a solenoid valve seat for 50Hz (UK) and one for 60Hz (USA) (page 20).
What parts make up the stacker assembly?
A magnetic pad and strip, stacker bed, left and right stacker guides, left and right backstops, actuator, mounting block, hoop strut and conveyor magnet (page 30).
