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AutoCreaser 33
DOCUMENT CREASING MACHINE
ILLUSTRATED PARTS MANUAL
Morgana Systems Limited United Kingdom Telephone: ( 01908 ) 608888 Facsimile: ( 01908 ) 692399 Website: www.morgana.co.uk
ISSUE 5 JANUARY 2009
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INTRODUCTION
AutoCreaser 33
ILLUSTRATED PARTS MANUAL
The Illustrated Parts Manual has been designed to assist when selecting a part or assembly which may be required to service or repair your machine.
The index on page four lists all of the major assemblies in the order in which the machine is constructed.
The following page demonstrates how to recognise a part from a sub-assembly and shows the quantity contained within the major assembly.
The major assembly number and description is listed at the top of the page and should always be quoted when ordering parts or when seeking technical advice.
Before ordering parts confirm that the model number of the machine (listed at the top of page four) is identical to the number stamped on the specification plate. Whilst checking this, make a note of the serial number also stamped on the plate.
Some components will not be made available individually as they form part of a sub-assembly which may require specialist tools and knowledge to dismantle. The machine may not perform correctly if attempts are made to repair sub-assemblies of this type.
NOTE....
ALWAYS READ THE OPERATORS MANUAL BEFORE MAKING ANY
ADJUSTMENTS TO YOUR MACHINE AND ALWAYS DISCONNECT THE POWER
SUPPLY BEFORE REMOVING ANY COVERS.
PAPER
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CONTENTS
SECTION
ASSEMBLY
MAIN ASSEMBLY
FEED BED ASSEMBLY
CREASER UNIT
STACKER ASSEMBLY
FINAL ASSEMBLY
NOTE....
DESCRIPTION
PAGE
TIP.... To assist you in quickly finding the section you require, there are numbered tabs positioned down the outside edges of each page.
PAPER
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MAIN ASSEMBLY
2 off 2 off
LARGE HOLE
SMALL HOLE
SEE PAGE 8
PAPER
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AutoCreaser 33
ITEM No. PART No.
CREASER
MAIN ASSEMBLY
QTY.
Description
Tie Bar - Autocreaser 33 Support Spool Pivot Bush TILT LEVER - MK2. Pad Shock Sleeve PLATE - Blanking - AutoCreaser. MAIN FRAME - AutoCreaser Mk3. AXLE - AutoCreaser 33. PLINTH - AutoCreaser 33.
WHEEL COLLAR
BAFFLE PLATE - AutoCreaser 33. Tower Blank - Op Side Tower Blank - Lay Side
Fan Guard Assy - AutoCreaser 33. HEX PILLAR - Fan Spacer - M4 Axle - Wheels WHEEL TUBE - Op. Side - AutoCreaser 50. WHEEL TUBE - Lay Side - AutoCreaser 50.
FAN ADAPTER - Compressor - SV130. BUNG - Compressor.
NYLON WHEEL
Snap Bushing Ø33.3 x Ø38 Snap Bushing Ø46 x Ø57.2 SPIROL SPACER Ø4 x Ø5.65 x 4 Lg. CIRCLIP - External - Ø15 Wheel - Ø100
FAN - PLASTIC 5 BLADE 6" CCW
BLOWER - SV130. Screw - Pan Pozi Taptite - M4 x 6 Lg. Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Pan Pozi Taptite - M4 x 10 Lg. Screw - Csk Hd. Taptite - M4 x 6 Lg. Screw - Csk Hd. Taptite - M4 x 8 Lg. SCREW - Socket Cap Head - M5 x 25 Lg. SCREW - Socket Cap Head - M6 x 10 Lg. SCREW - Cap Hd. - M6x 20 Lg. SCREW - Socket Csk Head - M6 x 12 Lg. SCREW - Socket Button Head - M8 x 16 Lg. SCREW - Socket Cap Head - M6 x 16 Lg. SCREW - Socket Button Head - M8 x 10 Lg. SCREW - Socket Button Head - M8 x 16 g. SCREW - Socket Button Head - M8 x 50 Lg. Screw - Skt Set Screw - Flat Pt. - M4 x 6 Lg. NUT - Full - M6 WASHER - Plain - M5 WASHER - Plain - M6 WASHER - Plain - M8 CONTROL LEG ASSY. - Autocreaser 33
SV130 ADAPTOR ASSY
BUNG - Compressor - Ø40 Bore
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AutoCreaser 33
ITEM No. PART No.
CREASER
FEED BED ASSEMBLY
QTY.
Description
UNIVERSAL KNOB ASSY - M6 x 25 Lg. - Black - Ø16 Clamp Washer Key Hole Latch
FOAM BED SPACER - AutoCreaser. BELT SUPPORT - AutoCreaser 50. FEED FRAME - AutoCreaser 33. MANIFOLD PLATE - AutoCreaser 33. SUPPORT PLATE - AutoCreaser 50 Air Distribution Tube Knob - Air Distribution CHOKE SHAFT - AutoCreaser 33 Locking Spool
Feed Belt Vacuum Roller Drive Belt Shield - Self Aligning Ball Race Manifold Tube Assy Vacuum Roller Assy - Slotted Feed Drum Assy - Idler Feed Drum Assy - Drive Support Bracket - Control Bed - M3 Extension - Loading Table Spring Plunger - Press In
Washer - Waved - Ø25.5 X Ø19 X 3 Washer - Waved - Ø35.5 X Ø43.5 X 0.4 Thrust Washer - Ø8 x Ø15.88 x 0.79 'O' Ring Ø20 x Ø3 'O' Ring Ø15 x Ø3
Metric Push-in Fix Retaining Ring - External - Ø25 Screw - Pan Pozi Taptite - M4 x 6 Lg. Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Pan Pozi Taptite - M4 x 16 Lg. Screw - Csk Hd. Taptite - M4 x 8 Lg. Screw - Csk Hd. Taptite - M4 x 16 Lg. Screw - Socket Cap Head - M4 x 8 Lg. Screw - Socket Cap Head - M6 x 10 Lg. Screw - Button Hd. - M6 x 6 Lg. Screw - Button Hd. - M6 x 10 Lg. Screw Skt Cone Pt - M5 x 30 Lg. Screw - Socket Set - Flat Point - M4 x 12 Lg.
Nut - Full - M6 Washer - Plain - M4
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AutoCreaser 33
ITEM No. PART No.
CREASER UNIT
Description
QTY.
CREASING UNIT ASSY.
Cord Pulley - Drive
HINGE PILLAR
Shoulder Bolt - Ø8 (M6) x 20 Lg.
Washer - Plain - M8
CREASER
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AutoCreaser 33
ITEM No. PART No.
CREASER UNIT
Description
QTY.
Upper Output Shaft Assy
Lower Output Shaft Assy
TIE BAR - AutoCreaser.
BLADE ADJUSTMENT CAM.
ADJUSTMENT DISK - AutoCreaser
TIMING PULLEY - 16XL - Short Hub.
LOCK NUT - Blade Cam.
STEPPER PINION - 20T AutoCreaser 50
STEPPER SHIM
LABEL - Blade Adjustment.
MTG. PLATE - Stepper Motor.
TIE BAR - Female. TIMING PULLEY - 20XL - Wide Flanged.
SIDE PLATE - Lay Side - Mk3.
SIDE PLATE - AC33 Op. Side Mk3
LEAD - Paper Jam Sensor.
LEAD - Dual Sensor Assy.
LEAD - Paper Guide Sensor
BLADE MOTOR & LEAD ASSY.
DRIVE MOTOR & LEAD ASSY.
INPUT ROLLER ASSY. - Lower
INPUT ROLLER ASSY. - Upper
BLADE SET - 320 Wide Std. Groove. TIMING PULLEY Wide - 16XL - Flanged.
TIMING PULLEY - 16XL - Un-Flanged.
Shoulder Bolt - Ø12(M10) x 30 Lg.
Screw - Socket Set Knurled - M5 x 6 Lg.
Screw - Socket Set - Flat Point - M4 x 4 Lg.
Screw - Socket Set - Flat Point - M5 x 5 Lg.
Screw - Socket Set - Dog Point - M4 x 6 Lg.
CREASER
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CREASER UNIT
PAPER
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AutoCreaser 33
ITEM No. PART No.
CREASER
CREASER UNIT
QTY.
Description
TILT PILLAR - AutoCreaser MK3 BUFFER - Exit Guard. PERFORATOR STRIPPER ASSEMBLY. HOLE BUSHING - Split - Ø19. BEARING-Deep Groove Ball - 6001-ZZ Spirol Pin - Ø4 x 12 Lg.
Waved Washer - Ø21 x Ø27.5 x 3.0
SUPPORT WASHER - Ø12
TIMING BELT - 160XL - 15.
TIMING BELT
TIE WRAP - Small.
CABLE TIE MOUNTING
TERMINAL STRIP - 45° - Single Screw - Pan Pozi Taptite - M4 x 6 Lg. Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Pan Pozi Taptite - M4 x 16 Lg. Screw - Socket Cap Head - M5 x 16 Lg. Screw - Socket Cap Head - M5 x 25 Lg. Screw - Socket Cap Head - M8 x 20 Lg. Screw - Button Hd. - M8 x 20 Lg.
Nut - Full - M5 Nut - Full - M8 Half Nut - M8 Washer - Plain - M5 Washer - Plain - M8 Washer - Plain - M10
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AutoCreaser 33
STACKER ASSEMBLY
ITEM NO.
QTY.
CREASER
Stacker Bed - Autocreaser 33 Stacker Side Guide - R/H - Slotted Stacker Side Guide - L/H - Slotted Stacker Back Stop - R/H - Slotted Stacker Back Stop - L/H - Slotted Actuator Assy. - Stacker Screw - Csk Hd. Taptite - M5 x 10 Lg.
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FINAL ASSEMBLY
SEE PAGE 29
PAPER
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AutoCreaser 33
ITEM No. PART No.
FINAL ASSEMBLY
QTY.
Description
Top Cover - Service Panel 4 Line Display Unit - MK3
LABEL - Lock LOBE KNOB - Female - M8
MICROSWITCH STEEL BALL - Ø20
Screw - Pan Pozi Taptite - M4 x 8 Lg.
Screw - Pan Pozi Taptite - M5 x 20 Lg. Screw - Csk Hd. Taptite - M3 x 8 Lg. SCREW - Socket Cap Head - M3 x 16 Lg. Screw - Button Hd. - M6 x 10 Lg. SCREW - Socket Button Head - M6 x 12 Lg. NUT - Full - M3 WASHER - Plain - M3 LABEL - Safety Warnings LABEL - Fuse Ratings
CREASER
MAIN ASSY. - AutoCreaser 50. FEED BED ASSY - AutoCreaser 33. Creasing Unit Assy - Autocreaser 33 Slotted Stacker Assy - AC33
HINGE PLATE - AutoCreaser. LOCKING STUD - Clamp
Tilt Washer FEED BED - AutoCreaser 33. CONTROL BED - AutoCreaser 50. BALL HOLDER - AutoCreaser. Loading Table - AutoCreaser 33.
LABEL - Autocreaser 33. PAPERGATE ASSEMBLY - Round. LABEL - Air Seperation
LABEL - Manifold Numbrs.
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FINAL ASSEMBLY
SEE PAGE 32
SEE PAGE 31
SEE PAGE 30
SEE PAGE 28 FOR HOSE RUNS & HOSE PART NUMBERS
PAPER
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AutoCreaser 33
ITEM No. PART No.
FINAL ASSEMBLY
QTY.
Description
THRUST WASHER - Ø12.7 x Ø8.00 x 0.81 'O' Ring Ø25 x Ø2.5 Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Pan Pozi Taptite - M4 x 10 Lg.
SCREW - Socket Cap Head - M5 x 35 Lg.
SCREW - Socket Button Head - M8 x 16 g. SCREW - Tamperproof - M4 x 6 Lg Screw - Socket Set - Flat Point - M5 x 5 Lg. Screw - Hexagon Head - M8 x 12 Lg. Washer - Plain - M8 Solenoid Coil Screw - Pan Pozi Taptite - M5 x 12 Lg.
CREASER
COVER BRACKET - Mk2. Moving Sidelay - Metric - Autocreaser 33 Moving Sidelay - Imperial - Autocreaser 33 Moving Sidelay - French - Autocreaser 33 Moving Sidelay - German - Autocreaser 33 Control System Assy. Autocreaser 33
SERVICE PANEL
DIN Socket Assy.
COMPRESSOR PANEL - AutoCreaser 33. EMC BLANKING PLUG - Eng. Socket.
CORD PULLEY - Driven. DRIVE BELT - Feed Bed. Hinge Shaft - Wide Entry Guard AC33
EXIT GUARD - AutoCreaer. CLAMP KNOB - Sidelay. LOCK PIN ASSEMBLY. - Side Lay.
BACKSTOP ASSY. Plunger Valve Assembly Suction Valve Assy. Label - Roller Tilt Tapered Ferrule
THRUST WASHER - Ø5.1 x Ø9.5 x 0.75 WASHER - Self Aligning
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AutoCreaser 33
FINAL ASSEMBLY
ITEM NO.
PART NUMBER
QTY.
Papergate Chassis Spindle - Papergate
Knob - Papergate Label - Papergate ‘UP’ Support Post DU Bush - Ø12 x Ø14 x Ø20 x 7 Long Dowel - Ø6 x 28 Lg. Disc Spring - Bearing Location Spring - Compression Spring - Compression Spherical Seating Washer Screw - Socket Countersunk - M5 x 20 Lg. Screw - Pan Hd. Pozi - M5 x 20 Lg. Screw - Socket Set - Flat Point -M4 x 6 Lg. Nut - Full - M10 Washer - Plain - M5 Washer - Plain - M10
(Papergate Assembly)
CREASER
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AutoCreaser 33
FINAL ASSEMBLY
ITEM No. PART No.
QTY.
Description
SLIDING VALVE PLATE VALVE GUIDE PLATE VALVE PLATE KNOB SPRING PLUNGER - PRESS IN
SPRING - EXTENSION
THRUST WASHER - Ø8 x Ø15.88 x 0.79 SCREW - SOCKET SET - FLAT PT. - M6 x 25 LG.
NUT - NYLOC - M6
(Plunger Valve Assembly)
CREASER
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FINAL ASSEMBLY
ITEM No. PART No.
Description
QTY.
SOLENOID VALVE SEAT (50 Hz) (UK). SOLENOID VALVE SEAT (60 Hz) (USA).
SOLENOID VALVE BLOCK
TUBE & NUT ASSY. SPRING & PLUNGER ASSY. - Mk2.
VALVE BLOCK PORT ADAPTOR
(Suction Valve Assembly)
PAPER
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Quick start
- Use the contents index to find the major assembly that contains your part.
- Note the major assembly number and description at the top of that page and quote it when ordering.
- Confirm the model number matches the number on the machine's specification plate, and note the serial number.
- Some components are only available as part of a sub-assembly that needs specialist tools to dismantle.
Frequently asked questions
What blade set fits the AutoCreaser 33?
The creaser unit lists BLADE SET - 320 Wide Std. Groove (page 16).
What blower and fan does the AutoCreaser 33 use?
The main assembly lists an SV130 blower and a plastic 5-blade 6" CCW fan, with an SV130 compressor fan adapter (page 8).
Which timing belt and bearing are in the creaser unit?
A 160XL-15 timing belt and a 6001-ZZ deep groove ball bearing (page 18).
What parts make up the AutoCreaser 33 stacker?
A stacker bed, slotted left and right side guides, slotted left and right back stops and the stacker actuator assembly (page 24).
Is there a different solenoid valve for 60Hz machines?
Yes. The suction valve assembly lists a solenoid valve seat for 50 Hz (UK) and one for 60 Hz (USA) (page 33).
