PUNCH STAPLE

PS-P61

Important Information

• This manual is designed to help you to install, operate and maintain Punch Staple PS- P61. Read, understand and keep this manual in a safe and convenient place.
• Do not operate PS-P61 until you read and understand the instructions in this manual.
• Horizon International Inc. shall not be liable for incidental consequential damages resulting from : improper or inadequate maintenance by customer; unauthorized modification or misuse; operation outside of the environmental specifications for the product.
• Horizon International Inc. pursues a policy of continuing improvement in design and performance of the product. Therefore, the product design and specifications are subject to change without prior notice and without our legal obligation.
• All rights are reserved. No part of the manual may be photocopied, reproduced or translated to another language without the prior written consent of Horizon International Inc.

070720/PSP61/09E/DV

Safety Precautions

• The signal word WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
• The signal word CAUTION indicates a potentially hazardous situation which, if not avoided, may result in damage on machines. It may also be used to alert against unsafe practices.
• Read and understand all safety instructions with signal word such as WARNING and CAUTION. If safety instructions are ignored, personal injury may result.
• Horizon International Inc. cannot anticipate every possible situation that might involve a potential hazard. The instructions in this manual and warning labels on the machine are therefore not all inclusive.
• All equipment shall be locked out or tagged out to protect against accidental or inadvertent operation when such operation could cause injury to personnel. Do not attempt to operate any switch, valve, or other energy isolating device where it is locked or tagged out.
• Do not operate the machines when any covers are removed.
• Some of the drawings in this manual show the machine uncovered for explaining the detail or inside of machine.

Contents

1. Before You Begin ..................................................... 1

This section explain parts and their function of PS-P61.

1-1 Specifications ............................................................................ 2

1-3 Accessories (Option) ................................................................. 4

1-4 Consumption Parts ....................................................................5

1-5 Machine Descriptions ...............................................................6

1-5-1 Machine Descriptions ...................................................... 6

1-5-2 Operation Panel Descriptions .......................................... 7

2. How to Operate ........................................................ 9

This section instructs how to set up and operate PS-P61.

2-1 Operation Procedure ................................................................. 10

2-2 To Staple Custom Size Sheets ..................................................14

2-3 Installation of Punch Unit (Option) .......................................... 15

3. Troubleshooting ....................................................... 19

This section shows remedies for simple malfunctions.

3-1 When Monitor Lamp Illuminates / Flashes and Machine Stops ......... 20

3-1-1 When Sheet Jam 1 Lamp Illuminates .............................. 20

3-1-2 When Sheet Jam 2 Lamp / Sheet Jam 3 Lamp Illuminates ....... 21

3-1-3 When Punch Trouble Lamp Flashes ...............................22

3-1-4 When No Staple/Staple Trouble Lamp Illuminates ........23

3-1-5 When No Staple / Staple Trouble Lamp Flashes ............23

3-1-6 When Door Lamp Illuminates ......................................... 24

3-1-7 When Receiving Tray Lamp Illuminates ........................24

3-2 When Sheets Are Delivered without Stapling ..........................25

3-2-1 When Collating Continues ..............................................25

3-2-2 When Collating Stops ......................................................27

3-3 When Circuit Breaker Trips ......................................................28

4. Maintenance and Parts ........................................... 29

This section shows how to maintain PS-P61.

4-1 How to Remove Jammed Staples .............................................30

4-2 How to Refill Staples ................................................................32

4-3 How to Clean Sensors ...............................................................34

5. Installation Instructions .......................................... 35

This section shows how to install PS-P61

5-1 Installation Instructions .............................................................35

1. Before You Begin

1. Before You Begin

This section explain parts and their function of PS-P61.

1-1 Specifications ......................................................................................... 2 1-2 Accessories ............................................................................................. 3

1-3 Accessories (Option) .............................................................................. 4 1-4 Consumption Parts ................................................................................ 5

1-5 Machine Descriptions ............................................................................ 6

1. Before You Begin

1-1 Specifications

Top Stapling, Angled Corner Stapling, Straight Corner Stapling, Other Side Corner Stapling, Two Hole Punching (option)

Max. W 300 x L 432 mm Min. W 182 x L 257 mm

Top Stapling : A4 / 8.5" x 11"/ 8.5" x 14" Angled Corner Stapling : A3 / A4 / 11" x 17" / 8.5" x 11"/ 8.5" x 14" Straight Corner Stapling : A3 / A4 / 11" x 17" / 8.5" x 11"/ 8.5" x 14" Other Side Corner Stapling : A4 / 8.5" x 11"/ 8.5" x 14" Two Hole Punching (option) : A4 / 8.5" x 11"/ 8.5" x 14"

Normal Paper 53 to 127 gsm (Up to 104 gsm on Punching)

Side or Corner Stapling : Max. 10 sheets (Normal Paper 127 gsm) Optional Punch Capability : Max. 10 sheets (Normal Paper 104 gsm)

Staple Distance : 148 mm (A4), 8.14" (8.5" x 14"), 5.13" (11" x 8.5") Corner Staple Angle : 0 degree or 30 degree selectable

No.510 Cartridge Type (5,000 staples/cartridge)

Error Detector / Indicator

Sheet Jam, No Staple, Stapler Error, Cover Open, Sheets Full on Delivery Tray

Side Stapling : Max. 12 sets / min. Corner Stapling : Max. 25 sets / min.

Single Phase 115V, 60 Hz

Single Phase 230V, 50 Hz

230V, 50 Hz : 0.8 A

400 kJ (90 kcal)

1,115 (W) x 562 (D) x 580 (H) mm (with Delivery Tray) (43.9" x 22.2" x 22.9")

74 kg (163.2 lb)

The machine design and specifications are subject to change without any notice.

1. Before You Begin

1-2 Accessories

Receiving Sheet Guides (M901253-10)

Allen Wrench 3 mm

1. Before You Begin

1-5 Machine Descriptions

Punch Unit This unit punches two holes.

Transport Unit This unit transports collated sheets to staple section of PS-P61.

Staple Unit This unit staples sheets. It has two staple angle positions.

Receiving Tray Stapled/ Punched sheets are delivered in this tray.

Jog Guide Scale This scale shows positions of jog guide.

Counter This counter shows total number of books made. (For maintenance)

Bottom cover Tray for punch chip is housed in this cover.

Jog Guide This guide jogs sheets.

Staple Cabinet Sheets are jogged, and stapled/ punched here.

1. Before You Begin

1-5 Machine Descriptions

1-5-2 Operation Panel Descriptions

Monitor Lamp This lamp flashes when troubles happen.

Jog Button This button is used to select jog time, 1 time or 2 times. Standard setting is 1.

Jog Guide Knob This knob is used to adjust jog guide position. Push and turn it.

Stapling Mode Button This button is used to select stapling modes, corner stapling (angled/straight/ other side) or side stapling.

Eject Button This button is used to eject sheets staying in machine. Also, used to reset punch or/ and staple.

Punch Button This button is used to punch mode, punch ON or OFF.

2. How to Operate

2. How to Operate

This section instructs how to set up and operate PS-P61.

2-1 Operation Procedure ........................................................................... 10 2-2 To Staple Custom Size Sheets ............................................................ 14

2-3 Installation of Punch Unit (Option) ................................................... 15

2. How to Operate

2-1 Operation Procedure

1. Plug power cord of collator into outlet.
2. Turn on power switch of collator.
3. Pile sheets on collator.

01PSP61A03

NOTE

• Pile sheets on the bottom bin to be used then pile sheets on the upper bin.
• Pile sheets with their face down.
• Refer to collator operation manual to operate collator.
• Pile sheets as shown in the right drawing.

01PSP61A05

2. How to Operate

2-1 Operation Procedure

4. Select the left collating direction with

QC-S10

the collating direction button of the collator (QC-S10/ QC-S100).

QC-S100

5. Push and turn jog guide knobs and

position jog guides according to sheet size.

NOTE

• Set jog guide at the position you hear click when knobs are turned for regular size sheets (A3, B4, A4, B5).
• Refer to "2-2 To Staple Custom Size Sheets" (page 12).

6. Press punch button and select ON

when punch unit (option) is installed and used.

NOTE Top stapling and other side corner stapling cannot be performed when punch unit (Option) is installed. Refer to "2-3 Installation of Punch Unit (Option)"( page 13).

7. Select staple mode with stapling mode

NOTE Top stapling and other side corner stapling on A3 or custom size sheets cannot be performed.

2. How to Operate

2-1 Operation Procedure

8. Open staple cabinet.
9. Check whether sheet guide is positioned

properly with arrow marks of jog guide.

10. Adjust punch unit to sheet size by pull-

ing and sliding punch position knob on punching.

NOTE Punch unit can be set at only B4, A4 and B5 positions.

Punch Position Knob

11. Close staple cabinet.
12. Set receiving tray and receiving tray

guide according to sheet size.

NOTE Set receiving sheet guide wider than sheet size to prevent sheets from hitting guides.

2. How to Operate

2-1 Operation Procedure

13. Press check button twice.

Press the check button once to set bins to feed position and then press the check button again. One set of sheets will be collated on the receiving tray. Pressing the check button is to memorize the sheet thickness and the number of used bins.

QC-S10

QC-S100

NOTE Check up delivered sheets.

14. Press start button to start collating.

QC-S10

QC-S100

15. When all of set sheets are finished

QC-S10

NOTE Press stop button of collator when you want to stop collating.

QC-S100

16. When your job is completed, turn off

power switch and pull out power cord from outlet.

2. How to Operate

2-2 To Staple Custom Size Sheets

This section show how to set up parts to staple custom size sheets.

NOTE Only angled and straight corner staplings can be performed when custom size sheets are used.

1. Measure sheet size.

01PSP61A14

2. Open Staple cabinet.
3. Push and turn jog guide knobs to posi-

tion arrow marks to sheet size.

4. Close staple cabinet.
5. Select staple angle with stapling mode

NOTE Only angled and straight corner staplings can be selected.

6. Now set up is completed. Refer to "2-1

Operation Procedure", 12 to 16 (page 10 and 11).

2. How to Operate

2-3 Installation of Punch Unit (Option)

This section shows how to install punch unit (Option) to punch sheets.

WARNING

Turn off power switch and unplug power cord before installing punch unit.

NOTE

• B4, A4 and B5 sheets can be punched.
• Top stapling and other side corner stapling cannot be performed when punch unit is installed.

01PSP61A26

1. Turn off power switch.
2. Open rear cover.
3. Install punch unit by inserting punch

position knob into slot of punch position plate.

4. Connect connector of punch unit.
5. Close rear cover.

2. How to Operate

2-3 Installation of Punch Unit (Option)

6. Open staple cabinet.
7. Set punch unit with punch position knob

according to sheet size.

NOTE

• Punch unit can be set only on B4, A4, B5 position.
• Follow the reverse procedure of installation when punch unit is removed.

8. Remove lower rear cover.
9. Fix guide with two screws.

2. How to Operate

2-3 Installation of Punch Unit (Option)

10. Place box on guide.
11. Install rear cover with screws.

3. Troubleshooting

This section shows remedies for simple malfunctions.

3-1 When Monitor Lamp Illuminates / Flashes and Machine Stops .... 16 3-2 When Sheets Are Delivered without Stapling .................................. 21

3-3 When Circuit Breaker Trips .............................................................. 24

3-1 When Monitor Lamp Illuminates / Flashes and Machine Stops

3-1-1 When Sheet Jam 1 Lamp Illuminates

[Cause] Sheets are jammed in transport unit or transport unit is open.

CAUTION

While sheet jam 1 lamp is flashing, do not open staple cabinet until jammed sheets are removed. Otherwise, machine may be broken.

1. Open transport unit.
2. Remove jammed sheets.
3. Close transport unit.

3-1 When Monitor Lamp Illuminates / Flashes and Machine Stops

3-1-2 When Sheet Jam 2 Lamp / Sheet Jam 3 Lamp Illuminates

[Cause] Sheets are jammed in staple cabinet.

CAUTION

Do not close staple cabinet with support guide unit raised. Otherwise, machine may be broken.

1. Press eject button.
2. Pull out staple cabinet in case sheets are

not ejected by pressing eject button.

3. Remove jammed sheets.

NOTE

• In case sheet jam 3 lamp flashes, lift support guide unit, remove jammed sheets and lower delivery unit.

4. Close staple cabinet.

3-1 When Monitor Lamp Illuminates / Flashes and Machine Stops

3-1-3 When Punch Trouble Lamp Flashes

[Cause] Punch unit is locked.

1. Turn off power switch of collator , then

turn on again after a few seconds.

01PSP61A22

2. Press eject button. Punch unit is
3. Open staple cabinet.
4. Remove jammed sheets.
5. Close staple cabinet.

3-1 When Monitor Lamp Illuminates / Flashes and Machine Stops

3-1-4 When No Staple/Staple Trouble Lamp Illuminates

[Cause] Out of staples.

[Remedy] Refill staples. See "4-2 How to Refill Staples" (page 32).

3-1-5 When No Staple / Staple Trouble Lamp Flashes

[Cause] Staple unit is locked because of staple jam.

1. Turn off power switch of collator.
2. Open staple cabinet.
3. Remove jammed sheets.
4. Remove jammed staples referring to

"4-1 How to Remove Jammed Staples"(page 30).

5. Close staple cabinet.
6. Turn on power switch of collator.
7. Depress eject button, and staple unit is
8. Check for proper stapling by collating

several sets (7 to 8 sets).

3-1 When Monitor Lamp Illuminates / Flashes and Machine Stops

3-1-6 When Door Lamp Illuminates

[Cause] Staple cabinet or rear cover is open.

[Remedy] Close staple cabinet or rear cover.

01PSP61A27(E)

3-1-7 When Receiving Tray Lamp Illuminates

[Cause] Receiving tray is full, or sheets are not delivered completely.

[Remedy] Remove sheets from receiving tray, or delivery area.

3-2 When Sheets Are Delivered without Stapling

3-2-1 When Collating Continues

[Cause] Staples are not fed to stapling section of staple unit.

[Remedy 1] Set unnecessary sheets on bin, and check for proper stapling by collating several sets (7 to 8 sets).

1. Open staple unit.
2. Pull up and release staple cartridge.
3. Clean staple feed roller with alcoholic

Staple Feed Roller

NOTE

• If oil stains the staple feed roller, the staple sheet slips while being delivered, and misstitching occurs. Do not lubricate the stapler unit.

3-2 When Sheets Are Delivered without Stapling

4. Lift the face plate holder and pull up the

face plate to the top.

5. Remove jammed staples, or restore the

sheet staples inside the sheet holder.

6. Remove the jammed staples from the
7. Push down the face plate until you hear

3-2 When Sheets Are Delivered without Stapling

8. Push down staple cartridge until you
9. Close staple cabinet.
10. Check for proper stapling by collating

several sets (7 to 8 sets).

3-2-2 When Collating Stops

[Cause] Collated sheets are not jogged neatly.

[Remedy 1] Open staple cabinet and check whether jog guide is positioned to sheets size properly.

[Remedy 2] Straighten curled sheets, and fan them well.

[Remedy 3] Depress jog switch and select 2.

01PSP61A32

01PSP61A33(E)

3-3 When Circuit Breaker Trips

CAUTION

In case circuit breaker trips again immediately after resetting, turn off power switch, and call for your local dealer to avoid serious damage to your PS-P61.

1. Turn off power switch of collator.
2. Check inside of SPF-9 for obvious

01PSP61A34

problems such as jammed sheets. If there is a problem, remove the cause.

3. Reset circuit breaker a few minutes after

turning off power switch.

• Push two left breakers to reset.
• Push up two right breakers to reset.

01PSP61A35

4. Maintenance and Parts

4. Maintenance and Parts

This section shows how to maintain PS-P61.

4-1 How to Remove Jammed Staples ....................................................... 30 4-2 How to Refill Staples ........................................................................... 32

4-3 How to Clean Sensors ......................................................................... 34

4. Maintenance and Parts

4-1 How to Remove Jammed Staples

1. Open the staple unit.
2. Pull up the staple cartridge.
3. Lift the face plate holder and pull up the

face plate to the top.

4. Remove jammed staples, or restore the

sheet staples inside the sheet holder.

4. Maintenance and Parts

4-1 How to Remove Jammed Staples

5. Remove the jammed staples from the
6. Push down the face plate until you hear
7. Install staple cartridge in staple unit and

push it until you hear a click.

8. Close the staple unit.

4. Maintenance and Parts

4-2 How to Refill Staples

1. Open the staple unit.
2. Pull up the staple cartridge.
3. Press the button and pull out the sheet
4. Insert staple refill to the back end

NOTE

• Set staple refill so that the arrow direction of staple refill matches to that of case.

Staple Refill

4. Maintenance and Parts

4-2 How to Refill Staples

5. Lift the sheet holder tab.
6. Pull out the tab backward with the band.
7. Install staple cartridge in staple unit and

push it until you hear a click.

8. Close the staple unit.

4. Maintenance and Parts

4-3 How to Clean Sensors

If paper dust collects on sheet jam sensors, sheet jam lamp will stay illuminated or sheets are delivered without stapling though they are jogged neatly.

1. Open staple unit.
2. Clean two sensors with clean cloth.
3. Close staple unit.

5-1 Installation Instructions

WARNING

• Place the collator on a flat and steady area. Otherwise the collator may be topped.
• When collator is laid on its side or on PS-P61, more than three persons are needed.

Collator : QC-S10 weight is 61 kg (135 lb).QC-S100 weight is 69 kg (152 lb).

• Be sure to push the bottom of transport door side of the collator when moving the collator and the PS-P61.

Do not push the bin side. It may cause fall over the collator.

1. Lay collator with transport unit door

The Side of Transport Unit Door

2. Install two lock bolts with spanner.

5-1 Installation Instructions

3. Remove two rubber mounts with allen

wrench and install two plastic mounts at the same position. The plastic mounts is fixed with the fix screws of rubber mounts.

Install plastic mount inside of hole.

NOTE Install the operation side of two plastic mounts into the inside of holes.

Install plastic mount inside of hole.

4. Install collator on PS-P61 so that plastic

mounts are placed into dents of PS-P61.

Plastic Mounts

5. Remove two fix plates. (4 fix screws
6. Open rear cover.

7. Open staple cabinet.
8. Fix collator and PS-P61 with two fix
9. Close staple cabinet.
10. Remove two spacers.
11. Remove lock bolt.

5-1 Install Instructions

12. Remove both side covers of transport

unit. (One fix screw each)

13. Install transport unit with four fix

Lock Bolts

NOTE Insert cord of transport unit into PS-P61.

Transport Unit

14. Connect cord of transport unit.

CAUTION

NK cramp Through the Throug

• Connect the cord through the NK cord here

cramp shown to the right. Otherwise, a jam may occur because the cord is caught when the stitch unit is drawn forth or fit in.

NK cramp Pass the cord through here

15. Install side cover of transport unit. (One
16. Close rear cover.

5-1 Install Instructions

17. Connect connector cable to collator.

• Connect the connector cable to collator QC-P66.
• Remove the left receptacle cover on the drive side of the collator QC-S10 or QC- S100 and then connect the connector cable to collator.

QC-S10/ QC-S100

18. Plug power cord on collator into outlet