Rough holes can result from a dull bit, excessive stack height, poor paper support, packed chips, incorrect feed pressure, or a worn drill block. Inspect these conditions one at a time instead of assuming the bit is defective. The cutting edge should enter the stack cleanly, and paper chips should move through the hollow centre without building up. Coated or laminated materials may require a smaller test stack because they create different friction than plain paper. The stack must sit flat against the guides so sheets do not shift during drilling. If the exit side is ragged, inspect the drill block and bit condition. If the hole is scorched or the machine feels strained, stop the run and address heat, chip clearance, or sharpness before continuing.