Formax 7700 Series High-Volume Inserters
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Formax 7700 Series High-Volume Inserters

Part #: FORMAX-7700
Brand: Formax
  • System Speed: Up to 7,000 envelopes/hour (#10 envelopes)
  • Document Feeder Capacity: Up to 2,000 sheets (combinations of 500 and 1,000 sheet feeders)
  • High-Capacity Insert Feeder: Up to 250 sheets 20# (80gsm), up to 1/4” (6mm) booklets
  • Duty Cycle: Up to 300,000 pieces per month
Call for Quote 1-800-944-4573
This Item Ships Via Truck
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Product Description

Formax 7700 Series Inserters are your solution for efficient and fool proof solutions in meeting the demands of high production mailing such as direct mail campaigns and sensitive mailings that carry personal and private data. The 7700 Series allows operators to set up the machine according to specific need as it is customizable from the inserter base up. Operators have the option to select from one of five Tower Feeder-Folders, non-intelligent and intelligent High Capacity Insert Feeders, and in-line Feeder-Folders to accurately fulfill every mailing needs. The 7700 Series can be equipped to read OMR, BCR, 2D, and QR, with codes located anywhere on the page, even reading barcodes on the reverse side of the document. The system can process up to 7000 envelopes per hour and can fold 8 sheets at a time, this is equivalent to 300,000 finished pieces per month! High speed processing is assisted by the top loading envelope hopper that can hold up to 800 #100 envelopes or 500 10” x 13” flats, in landscape orientation. A 22” color touchscreen interface with intuitive graphics, a dynamic time-until-job-completion display, and unlimited programmable jobs offer ease of use. Standard features include a high-capacity 4-foot outfeed conveyor, which can be used in-line or at a 90° angle, an accumulation/divert deck with an integrated reset button, and custom cabinets with casters for sturdy, movable storage. See the FF for Available Models.


Product NumberProduct Descriptions
04FD7700101 Station High Capacity Tower Feeder - up to 1,000 sheets, No CIS Kit, w/Cabinet
04FD7700111 Station High Capacity Tower Feeder - up to 1,000 sheets, CIS Scanner, Face Down Bottom Position, w/Cabinet
04FD7700121 Station High Capacity Tower Feeder - up to 1,000 sheets, CIS Scanner, Face Up Bottom Position, w/Cabinet
04FD7700202 Station Tower Feeder - two 500-sheet Feeders, No CIS Kit, w/Cabinet
04FD7700212 Station Tower Feeder - two 500-sheet Feeders, CIS Scanner, Face Down Bottom Position, w/Cabinet
04FD7700222 Station Tower Feeder - two 500-sheet Feeders, CIS Scanner, Face Up Bottom Position, w/Cabinet
04FD7700232 Station Tower Feeder - two High Capacity 1,000-sheet Feeders, No CIS Kit, w/Cabinet
04FD7700242 Station Tower Feeder - two High Capacity 1,000-sheet Feeders, CIS Scanner, Face Down Bottom Position, w/Cabinet
04FD7700252 Station Tower Feeder - two High Capacity 1,000-sheet Feeders, CIS Scanner, Face Up Bottom Position, w/Cabinet
04FD7700262 Station Tower Feeder - two High Capacity 1,000-sheet Feeders, CIS Scanner, Face Up Top/Face Down Bottom, w/Cabinet
04FD7700272 Station Tower Feeder - two High Capacity 1,000-sheet Feeders, CIS Scanner, Face Down Top/Face Up Bottom, w/Cabinet
04FD7700303 Station Tower Feeder - two 500-sheet Feeders, one 1,000-sheet Feeder, No CIS Kit, w/Cabinet
04FD7700313 Station Tower Feeder - two 500-sheet Feeders, one 1,000-sheet Feeder, CIS Scanner, Face Down Bottom, w/Cabinet
04FD7700323 Station Tower Feeder - two 500-sheet Feeders, one 1,000-sheet Feeder, CIS Scanner, Face Up Bottom, w/Cabinet
04FD7700333 Station Tower Feeder - two 500-sheet Feeders, one 1,000-sheet Feeder, CIS Scanner, Face Up Top/Face Down Bottom, w/Cabinet
04FD7700343 Station Tower Feeder - two 500-sheet Feeders, one 1,000-sheet Feeder, CIS Scanner, Face Down Top/Face Up Bottom, w/Cabinet
04FD7700404 Station Tower Feeder - four 500-sheet Feeders, No CIS Kit, w/Cabinet
04FD7700414 Station Tower Feeder - four 500-sheet Feeders, CIS Scanner, Face Down Bottom, w/Cabinet
04FD7700424 Station Tower Feeder - four 500-sheet Feeders, CIS Scanner, Face Up Bottom, w/Cabinet
04FD7700434 Station Tower Feeder - four 500-sheet Feeders, CIS Scanner, Face Up Top/Face Down Bottom w/Cabinet
04FD7700444 Station Tower Feeder - four 500-sheet Feeders, CIS Scanner, Face Down Top/Face Up Bottom, w/Cabinet

Product Details

Operating Features

  • Modular Design: Flexibility to add feeders, up to 11 feed stations
  • Intuitive User Interface: Widescreen color touchscreen control
  • Quick and Easy Setup: Automatic job setup with document & envelope library
  • Programmable Jobs: Unlimited
  • Tower Feeder-Folder: 5 Configurations available. Holds up to 2,000 sheets (combinations of 500 and 1,000 sheet feeders).
  • Feeder-Folder Module: Feeds inserts without folding, folds C/Z/Half and pre-folded inserts, handles Daily Mail sets, optional full-page code reading. Up to 8 can be used in line.
  • Intelligent & Non-intelligent Hi-Cap Insert feeders: Holds up to 10” of material, handles Daily Mail sets, and thin booklets up to 6mm thick.
  • Flats Insertion: Inserts into landscape format flat envelopes, up to 10” x 13”
  • Versatile: Inserts sets of up to 80 sheets, up to 10mm thick (with optional pack upgrade)
  • Fast: Processes up to 7,000 envelopes per hour, up to 14,000 sheets per hour
  • Duty Cycle: Up to 300,000 envelopes per month
  • Powerful Folding Capacity: Folds up to 8 sheets at a time (one set, Half fold)
  • Fold Types: C, Half, Z, Double Parallel and no fold
  • Envelope Feeder Capacity: Up to 800 #10 or 6” x 9.5” envelopes, up to 500 10” x 13” landscape flats
  • Double Document Detection: Infrared and electromechanical
  • Accumulation/Divert Deck: High-speed/capacity accumulator, divert tray holds up to 300 sheets
  • Interactive Display: Predictive Intelligence shows time remaining until job completion
  • Continuous Operation: Versatile Feeders are bottom-feeding for reloading on-the-fly
  • Accumulator Reset Button: Restart right from the accumulator, after refilling feeders or changing jobs

Inserting Features

  • Code Reading: OMR, BCR, 2D, QR, can read barcode from the reverse side of document
  • Various Media: Inserts coated & glossy booklets or DVDs, with optional High Capacity Versatile Feeders
  • Full-Width CIS Scanner: Landscape orientation on Tower Feeder and Versatile Feeders
  • Daily Mail Mode: Dedicated semi-automatic feed tray allows for feeding stapled or unstapled sets

Optional Features

  • Thick Set License: Upgrade set thickness from 6mm or 50 sheets to 10mm or 80 sheets
  • Envelope Sorter: Sort finished mail pieces based on set specifications
  • Custom Cabinets: Ergonomically designed, moveable storage
  • Intelligent Reading: OMR, BCR, 2D, and QR Code Reading Software
  • Optional Accessories are available upon request.

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Item Specifications

  • System Speed: Up to 7,000 envelopes/hour (#10 envelopes)
  • Accumulation Speed: Up to 14,000 sheets/hour
  • Document Feeder Capacity: Up to 2,000 sheets (combinations of 500 and 1,000 sheet feeders)
  • Tower Feeder Sheet Size: Up to 16” L portrait feed (folding), 8.5” L landscape feed (no folding) / Up to 8.5” W portrait feeding (folding), 12” W landscape feed (no folding)
  • High-Capacity Insert Feeder: Up to 250 sheets 20# (80gsm), up to 1/4” (6mm) booklets
  • Envelope Feeder: Top-loading, up to 800 #10 envelopes or 500 10” x 13” flat envelopes (landscape)
  • Envelope Size: 3.9” - 10” H x 8.9” - 13” W (Paper & envelope specifications may vary. All media must be tested.)
  • Maximum Set/Insert Thickness: Up to 80 sheets, up to 3/8” (10mm) thick
  • Maximum Sheet Thickness: Up to 200gsm
  • Code Reading: OMR, BCR, 2D Data Matrix, QR, able to read barcodes from reverse side of document
  • Duty Cycle: Up to 300,000 pieces per month
  • Voltage: 110 V, 60 Hz, 10Amp
  • Safety Certifications: UL, CE, FCC certified

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